scholarly journals Development of a Novel Low-Silver Cu-P Brazing Filler Metal Bearing Sn

Crystals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 66
Author(s):  
Jie Wu ◽  
Songbai Xue ◽  
Qingcheng Luo

The flame brazing of H62 brass using a novel, low-silver Cu-P brazing filler metal was investigated in this study. The effect of the addition of a trace amount of Sn on the microstructure and properties of Cu-7P-1Ag filler metals was analyzed by means of X-ray diffractometer, scanning electron microscopy and energy dispersive spectrometer. The addition of trace Sn led to a decrease in the solidus and liquidus temperatures of Cu-7P-1Ag filler metals. Meanwhile, the spreading performance of the filler metals on a H62 brass substrate was improved. The microstructure of the low-silver, Cu-P brazing filler metal was mainly composed of α-Ag solid solution, α-Cu solid solution and Cu3P; an increase of Sn content led to the transformation of the microstructure of the joints from a block to a lamellar structure. When the Sn content was 0.5 wt. %, the shear strength of the joint at room temperature reached 348 MPa, and the fracture morphologies changed from a cleavage to a quasi-cleavage structure.

2016 ◽  
Vol 61 (1) ◽  
pp. 133-142 ◽  
Author(s):  
A. Winiowski ◽  
D. Majewski

The article presents the course and the results of technological tests related to TIG-based arc braze welding of titanium and AW-5754 (AlMg3) aluminium alloy. The tests involved the use of an aluminium filler metal (Al99.5) and two filler metals based on Al-Si alloys (AlSi5 and AlSi12). Braze welded joints underwent tensile tests, metallographic examinations using a light microscope as well as structural examinations involving the use of a scanning electron microscope and an X-ray energy dispersive spectrometer (EDS). The highest strength and quality of welds was obtained when the Al99.5 filler metal was used in a braze welding process. The tests enabled the development of the most convenient braze welding conditions and parameters.


2019 ◽  
Vol 38 (2019) ◽  
pp. 651-661 ◽  
Author(s):  
XiangPing Xu ◽  
QiuJie Ma ◽  
ChunZhi Xia

AbstractThe changes that occur in the microstructure of crystalline and amorphous Cu-P-Sn-Ni filler metals during the heating process were studied by high-temperature microscopy, and the composition of solders at certain temperatures were analyzed by scanning electron microscopy and X-ray diffraction. The amorphous solder was observed to transform from amorphic to crystalline during the process of heating and distinct surface morphology changes were apparent, while the internal structure of the crystalline brazing filler metal was found to be relatively stable. During the heating process, the amorphous brazing filler metal formed a ϒ-Cu solid solution with a small amount of Cu3P compounds, Cu88Sn22 and (Cu, Ni)3P phase compounds, ultimately forming the Cu88Sn22 + Ni12P5 + (Cu, Ni)3P3 three-element eutectic structure.


2005 ◽  
Vol 20 (5) ◽  
pp. 1122-1130 ◽  
Author(s):  
Y.X. Yin ◽  
H.M. Wang

Wear-resistant Cu-based solid-solution-toughened Cr5Si3/CrSi metal silicide alloy with a microstructure consisting of predominantly the dual-phase primary dendrites with a Cr5Si3 core encapsulated by CrSi phase and a small amount of interdendritic Cu-based solid solution (Cuss) was designed and fabricated by the laser melting process using Cr–Si–Cu elemental powder blends as the precursor materials. The microstructure of the Cuss-toughened Cr5Si3/CrSi metal silicide alloy was characterized by optical microscopy, powder x-ray diffraction, and energy dispersive spectroscopy. The Cuss-toughened silicide alloys have excellent wear resistance and low coefficient of friction under room temperature dry sliding wear test conditions with hardened 0.45% C carbon steel as the sliding–mating counterpart.


2010 ◽  
Vol 663-665 ◽  
pp. 1256-1259
Author(s):  
Gui Mei Shi ◽  
Ge Song ◽  
Shu Lian ◽  
Jin Bing Zhang

A new type of antiferromagnetic CoAl2O4 coated ferromagnetic Co solid solution is synthesized by arc-discharging. Typical HRTEM images show that the nanocapsules form in a core-shell structure. The size of the nanocapsules is in range of 10-90 nm and the thickness of the shell is about 3-10 nm. X-ray photoelectron spectrum (XPS) and X-ray diffraction (XRD) reveal that the core consists of Co solid solution, while the shell is CoAl2O4. The magnetic field and temperature dependence of magnetizations confirm that the Co solid solution nanocapsules are basically in the ferromagnetic state below Curie temperature. In addition, the antiferromagnetic order occurs with Neél temperature TN of about 5 K. The saturation magnetization of Ms = 76.1 Am2/kg and the coercive force of Hc= 23.28 kA/m are achieved at room temperature for the Co solid solution nanocapsules.


1997 ◽  
Vol 12 (10) ◽  
pp. 2584-2588 ◽  
Author(s):  
M. A. Petrova ◽  
G. A. Mikirticheva ◽  
A. S. Novikova ◽  
V. F. Popova

Phase relations in two binary systems MgAl2O4–ZnAl2O4 and MgAl2O4–Mg2TiO4 have been studied and phase diagrams for them have been constructed. Based on the data of x-ray phase and crystal-optical analyses, the formation of a continuous series of solid solutions with spinel structure between the terminal members of the systems studied has been established. In the MgAl2O4–ZnAl2O4 system the solid solution is stable in the range from room temperature to melting temperature. In the MgAl2O4–Mg2TiO4 system the solid solution decomposes below 1380 °C, yielding the formation of limited regions of homogeneity on the basis of MgAlM2O4 and Mg2+2δ Ti1–δO4. Decomposition of the solid solution is accompanied by crystallization of MgTiO3.


2013 ◽  
Vol 58 (4) ◽  
pp. 1007-1011 ◽  
Author(s):  
A. Winiowski ◽  
M. Rózanski

Abstract The research involved vacuum tests of brazing properties of silver filler metals, containing tin as well as tin and nickel, and used in brazing of chromium X6Cr17 and chromium-nickel X6CrNiTi18-10 stainless steels. The research also involved testing the strength and structural properties of brazed joints made of these steels. The tests were conducted on filler metals (silver brazing alloys) B-Ag68CuSn-730/755 (Ag68Cu28Sn4) and B-Ag65CuSnNi-740/767 (Ag65Cu28Sn5Ni2) and also, for comparative purposes, on the filler metal B-Ag72Cu-780 (Ag 272 according to PN-EN ISO 17672), most commonly applied in the vacuum brazing of high alloyed stainless steels. The brazing properties of the filler metals were tested by determining their wettability by means of the spreadability method. The strength of brazed joints made of the stainless steels was examined in a shear test. Research-related structural tests involved light and electron microscopy with an energy dispersive spectrometer (EDS). The comparative analysis of the properties of the filler metals revealed the positive impact of tin and nickel on the spreadability and wettability of the silver brazing alloys as well as on the quality and the shear strength of brazed joints.


Minerals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 548
Author(s):  
Justyna Ciesielczuk ◽  
Mateusz Dulski ◽  
Janusz Janeczek ◽  
Tomasz Krzykawski ◽  
Joachim Kusz ◽  
...  

A wide compositional range, covering about 90% of an expected erythrite-köttigite substitutional solid solution with extreme compositions of (Co2.84Mg0.14Zn0.02) (AsO4)2·8H2O and (Zn2.74Co0.27) (AsO4)2·8H2O, was revealed in a suite of samples from a polymetallic ore deposit in Miedzianka, SW Poland. Members of the solid solution series were examined by means of Electron Probe Microanalysis (EPMA), Scanning Electron Microscopy (SEM)/Energy-Dispersive Spectrometer (EDS), X-ray single-crystal and powder diffraction, and Raman spectroscopy. Metal cations were randomly distributed between two special octahedral sites in the erythrite–köttigite structure. In response to Co ↔ Zn substitutions, small but significant changes in bond distances (particularly in [AsO4] tetrahedra), rotation, and distortion of co-ordination polyhedra were observed. Two sub-series of dominant cationic substitutions (Co-Mg-Ni and Co-Fe-Zn) were noted within the arsenate series of vivianite-group minerals linked by erythrite. The paragenetic sequence erythrite → Zn-rich erythrite → Co-rich köttigite → köttigite reflects the evolution of the solution’s pH towards increased acidity and a relative increase in the concentration of Zn ions following precipitation of erythrite.


2009 ◽  
Vol 152-153 ◽  
pp. 79-84 ◽  
Author(s):  
Joan Josep Suñol ◽  
L. Escoda ◽  
C. García ◽  
V.M. Prida ◽  
Victor Vega ◽  
...  

Glass-coated Cu-Mn-Ga microwires were fabricated by Taylor-Ulitovsky technique. By means of energy dispersive spectroscopy microanalysis, an average alloy composition of Cu56Ga28Mn16 was determined. The temperature dependence of magnetization measured at a low magnetic field showed the coexistence of two ferromagnetic phases. The Curie temperature of one phase is 125 K and above room temperature for the other one. X-ray diffraction at room temperature and at 100 K reflects the presence of the same three crystalline phases corresponding to the cubic B2 Cu-Mn-Ga structure as a main phase and the minor phases of fcc Cu rich solid solution with Mn and Ga and the monoclinic CuO.


Author(s):  
Juan Wang ◽  
Jiteng Wang ◽  
Yajiang Li ◽  
Deshuang Zheng

AbstractThe brazing of Mo-Cu composite and 304 stainless steel was carried out in vacuum with Ni-Cr-P filler metal at 980 °C for 20 min. Microstructure in Mo-Cu/304 stainless steel joint was investigated by field-emission scanning electron microscope (FE-SEM) with energy dispersive spectrometer (EDS) and shear strength was measured by shearing test. The results indicate that shear strength of the Mo-Cu/304 stainless steel joint is about 155 MPa. There forms eutectic structure of γ-Ni solid solution with Ni


2012 ◽  
Vol 472-475 ◽  
pp. 165-168
Author(s):  
Lin Zong ◽  
Zheng Jun Liu

A series of Fe-xCr-C hardfacing alloys were successfully fabricated on a substrate of 20g steel by gas tungsten arc welding (GTAW) process. These claddings were disigned to observe hypoeutectic, near-eutectic, and hypereutectic structures with various Cr3C2 and M7C3 carbides at room temperature. According to X-ray diffraction(XRD) and optical microscopy (OM), the hypoeutectic and eutectic composites include the Fe-Cr solid solution(α+A) and Cr3C2 carbides. Hypereutectic structures consist of α+A+M+M7C3 respectively. The cladding of hypereutectic microstructure with great amounts of primary M7C3 carbides had the highest hardness of the all conditions.


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