scholarly journals Investigation of Vortical Structures and Turbulence Characteristics in Corner Separation in an Axial Compressor Stator Using DDES

Energies ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2123
Author(s):  
Jun Li ◽  
Jun Hu ◽  
Chenkai Zhang
Keyword(s):  
Three Dimensional ◽  
Axial Compressor ◽  
Suction Side ◽  
Turbulence Energy ◽  
Separation Flow ◽  
Mechanism Analysis ◽  
Separation Region ◽  
Detached Eddy Simulation ◽  
Vortical Structures ◽  
Corner Separation

In order to investigate the flow structure and unsteady behavior of three-dimensional corner separation, a delayed detached-eddy simulation (DDES) method based on the Spalart–Allmaras (SA) model is performed on the third-stage stator of a multistage low-speed axial compressor. The stator simulation is validated by experiments before flow mechanism analysis. The complicated flow fields in the stator are then described step by step. Firstly, the structure and development process of vortices in corner separation flow are analyzed. Secondly, the velocity histogram of the monitor points in the mainstream and corner separation regions is obtained, and the velocity distribution of the corner separation region is discussed. Finally, Reynolds stress, Lumley anisotropy, turbulence energy spectra, and helicity density are discussed to understand the turbulence behavior of the corner separation flow in the stator. The results show that the corner separation appears at even the design condition and different kinds of vortical structures appear in the stator hub corner. The unsteadiness of corner separation flow is mainly reflected in the separation on the suction side of the blade and the wake shedding. Turbulence anisotropy and energy backscatter are found to be dominant in the separation region, which is correlated to the high shear stress.

A Passive Flow Control to Mitigate the Corner Separation in an Axial Compressor by a Slotted Rotor Blade

2019 ◽  
Author(s):  
Sungho Yoon ◽  
Rao Ajay ◽  
Venkata Chaluvadi ◽  
Vittorio Michelassi ◽  
Ramakrishna Mallina
Keyword(s):  
Flow Control ◽  
Rotor Blade ◽  
Substantial Reduction ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Suction Side ◽  
Pressure Side ◽  
Stall Margin ◽  
Radial Migration ◽  
Corner Separation

Abstract The operability of the axial compressor is generally limited by endwall flows; either at the casing mainly due to the tip leakage flows or at the hub mainly due to three-dimensional corner separations. Therefore, it is crucial to improve flows near the endwalls to enhance the operability of the compressor. Based on a last-stage with cantilevered stator vanes, a small endwall slot was introduced to a rotor blade to mitigate the hub corner separation and maximize the aerodynamic operating range of axial compressors by natural aspiration. The developed flow control technology is numerically analyzed based on the in-house High-Speed Research Compressor (HSRC) which, in turn, represents the rear stage of a modern compressor. This compressor was predicted to stall due to hub corner separation on a rotor blade based on multistage CFD analysis. A small spanwise endwall slot, connecting the pressure side and the suction side of a compressor rotor blade, was introduced near the hub to provide the by-pass flows from the pressure side to the suction side (see Figure 1). This naturally-aspirated jet significantly reduced the three-dimensional corner separation which generally occurs where the suction side meets the hub. The substantial reduction of the three-dimensional corner separation, in turn, improved the aerodynamic stall margin of the compressor. The benefit is accomplished because the low momentum region near the hub was energized due to the naturally-aspirated jet through the endwall slot and the radial migration of the low momentum flow on the suction side was significantly reduced. A systematic parametric study was conducted to better understand the flow details and optimize the flow control without sacrificing aerodynamic efficiency. It was discovered that a very small slot, smaller than 10% of span, located near the endwall, was sufficient to have a more than 6% improvement of the stall margin with a negligible efficiency penalty (less than 0.1%). The naturally-aspirated flow through the small slot eliminates the source of the corner separation at the hub platform by strengthening the flow near the hub. This, in turn, reduces the overall aerodynamic blockage by decreasing the radial migration of the low momentum flow over a third of the span. Finally, evaluations of the mechanical strength and structural dynamics of slotted rotor blades, as well as the aerodynamic impact in a multi-stage environment were conducted and its results were discussed.

Numerical Investigation of Intermittent Corner Separation in a Linear Compressor Cascade

2016 ◽  
Author(s):  
Wei Ma ◽  
Feng Gao ◽  
Xavier Ottavy ◽  
Lipeng Lu ◽  
A. J. Wang
Keyword(s):  
Flow Field ◽  
Large Scale ◽  
Leading Edge ◽  
Suction Side ◽  
Detached Eddy Simulation ◽  
Compressor Cascade ◽  
Linear Compressor ◽  
Corner Separation ◽  
Eddy Simulation ◽  
Linear Compressor Cascade

Recently bimodal phenomenon in corner separation has been found by Ma et al. (Experiments in Fluids, 2013, doi:10.1007/s00348-013-1546-y). Through detailed and accurate experimental results of the velocity flow field in a linear compressor cascade, they discovered two aperiodic modes exist in the corner separation of the compressor cascade. This phenomenon reflects the flow in corner separation is high intermittent, and large-scale coherent structures corresponding to two modes exist in the flow field of corner separation. However the generation mechanism of the bimodal phenomenon in corner separation is still unclear and thus needs to be studied further. In order to obtain instantaneous flow field with different unsteadiness and thus to analyse the mechanisms of bimodal phenomenon in corner separation, in this paper detached-eddy simulation (DES) is used to simulate the flow field in the linear compressor cascade where bimodal phenomenon has been found in previous experiment. DES in this paper successfully captures the bimodal phenomenon in the linear compressor cascade found in experiment, including the locations of bimodal points and the development of bimodal points along a line that normal to the blade suction side. We infer that the bimodal phenomenon in the corner separation is induced by the strong interaction between the following two facts. The first is the unsteady upstream flow nearby the leading edge whose angle and magnitude fluctuate simultaneously and significantly. The second is the high unsteady separation in the corner region.

Visualizations of Flow Structures in the Rotor Passage of an Axial Compressor at the Onset of Stall

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Huang Chen ◽  
Yuanchao Li ◽  
David Tan ◽  
Joseph Katz
Keyword(s):  
High Speed ◽  
Large Scale ◽  
Incidence Angle ◽  
Axial Compressor ◽  
Leading Edge ◽  
Suction Side ◽  
Stereoscopic Particle Image Velocimetry ◽  
High Speed Imaging ◽  
Vortical Structures ◽  
Flow Phenomena

Experiments preformed in the JHU refractive index matched facility examine flow phenomena developing in the rotor passage of an axial compressor at the onset of stall. High-speed imaging of cavitation performed at low pressures qualitatively visualizes vortical structures. Stereoscopic particle image velocimetry (SPIV) measurements provide detailed snapshots and ensemble statistics of the flow in a series of meridional planes. At prestall condition, the tip leakage vortex (TLV) breaks up into widely distributed intermittent vortical structures shortly after rollup. The most prominent instability involves periodic formation of large-scale backflow vortices (BFVs) that extend diagonally upstream, from the suction side (SS) of one blade at midchord to the pressure side (PS) near the leading edge of the next blade. The 3D vorticity distributions obtained from data recorded in closely spaced planes show that the BFVs originate form at the transition between the high circumferential velocity region below the TLV center and the main passage flow radially inward from it. When the BFVs penetrate to the next passage across the tip gap or by circumventing the leading edge, they trigger a similar phenomenon there, sustaining the process. Further reduction in flow rate into the stall range increases the number and size of the backflow vortices, and they regularly propagate upstream of the leading edge of the next blade, where they increase the incidence angle in the tip corner. As this process proliferates circumferentially, the BFVs rotate with the blades, indicating that there is very little through flow across the tip region.

Study of Three-Dimensional Viscous Flows in an Axial Compressor Cascade Including Tip Leakage Effects Using a SIMPLE-Based Algorithm

1986 ◽  
Vol 108 (1) ◽  
pp. 51-58 ◽  
Author(s):  
M. Pouagare ◽  
R. A. Delaney
Keyword(s):  
Numerical Simulation ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Simple Algorithm ◽  
Suction Side ◽  
Tip Clearance ◽  
High Loading ◽  
Leakage Flow ◽  
Compressor Cascade ◽  
Flow Phenomena

A multisweep space-marching solver based on a modified version of the SIMPLE algorithm was employed to study the three-dimensional flow field through a linear cascade. Three cases were tested: one with moderate loading, one with high loading, and one with high loading and tip clearance. The results of the numerical simulation were compared with available experimental measurements, and the agreement between the two was found satisfactory. The numerical simulation provided insight into several important endwall flow phenomena such as the interaction between the leakage and passage vortices, the interaction between the leakage vortex and the wake, the effect of leakage flow and loading on losses and secondary kinetic energy, the suction side corner separation, and the blowing of this separation by the leakage flow.

scholarly journals Numerical Investigation on Unsteady Separation Flow Control in an Axial Compressor Using Detached-Eddy Simulation

2019 ◽  
Vol 9 (16) ◽  
pp. 3298 ◽  
Author(s):  
Mingming Zhang ◽  
Anping Hou
Keyword(s):  
Flow Control ◽  
Excitation Frequency ◽  
Axial Compressor ◽  
Separation Flow ◽  
Pressure Side ◽  
Detached Eddy Simulation ◽  
Eddy Simulation ◽  
Unsteady Separation ◽  
Inherent Frequency ◽  
The Impact

Unsteady excitation has proved its effectiveness in separation flow control and has been extensively studied. It is observed that disordered shedding vortices in compressors can be controlled by unsteady excitation, especially when the excitation frequency coincides with the frequency of the shedding vortex. Furthermore, former experimental results indicated that unsteady excitation at other frequencies also had an impact on the structure of shedding vortices. To investigate the impact of excitation frequency on vortex shedding structure, the Detached-Eddy Simulation (DES) method was applied in the simulation of shedding vortex structure under unsteady excitations at different frequencies in an axial compressor. Effectiveness of the DES method was proved by comparison with URANS results. The simulation results showed a good agreement with the former experiment. The numerical results indicated that the separation flow can be partly controlled when the excitation frequency coincided with the unsteady flow inherent frequency. It showed an increase in stage performance under the less-studied separation flow control by excitation at a certain frequency of pressure side shedding vortex. Compared with other frequencies of shedding vortices, the frequency of pressure side shedding vortex was less sensitive to mass-flow variation. Therefore, it has potential for easier application on flow control in industrial compressors.

Improved Delayed Detached Eddy Simulation (IDDES) of a 1.5 Stage Axial Compressor Non-Synchronous Vibration

2020 ◽  
Author(s):  
Purvic Patel ◽  
Yunchao Yang ◽  
Gecheng Zha
Keyword(s):  
Rotor Blade ◽  
High Speed ◽  
Stokes Equations ◽  
Axial Compressor ◽  
Suction Side ◽  
Tip Vortex ◽  
Weno Scheme ◽  
Detached Eddy Simulation ◽  
Eddy Simulation ◽  
Delayed Detached Eddy Simulation

Abstract This paper utilizes the Improved Delayed Detached Eddy Simulation (IDDES) to investigate the non-synchronous vibration (NSV) mechanism of a 1.5 stage high-speed axial compressor. The NSV occurs at a part speed in the rig test. A low diffusion E-CUSP approximate Riemann solver with a third order Weighted Essentially Non-Oscillating (WENO) scheme for the inviscid flux and a second order central differencing scheme for the viscous flux are employed to solve the 3D time accurate Navier-Stokes equations. The fully conservative sliding boundary condition is used to preserve the wake-propagation. The aerodynamic instability in the tip region induces two alternating low pressure regions near the leading and the trailing edge on the suction side of the rotor blade. It is observed that the circumferential tip vortex motion in the rotor passage above 75 % span and its coupling forces cause NSV at the operating speed. This instability moves in the counter-rotating direction in the rotational frame. The NSV results using URANS simulation is also presented for comparison. The predicted frequency with the IDDES and URANS using rigid blades agrees well with the measured frequency in the rig test. In addition to the NSV, the IDDES solver also captures the dominant engine order frequencies. The tip flow structures show the vortex filament with one end on the suction side of the rotor blade and other side terminating on the casing or the pressure side of the rotor blade.

scholarly journals A DES Procedure Applied to a Wall-Mounted Hump

2012 ◽  
Vol 2012 ◽  
pp. 1-11 ◽  
Author(s):  
Radoslav Bozinoski ◽  
Roger L. Davis
Keyword(s):  
Pressure Coefficient ◽  
Three Dimensional ◽  
Synthetic Jets ◽  
Navier Stokes ◽  
Separation Region ◽  
Detached Eddy Simulation ◽  
Three Dimensional Flow ◽  
Eddy Simulation ◽  
Turbulent Separation ◽  
Good Agreement

This paper describes a detached-eddy simulation (DES) for the flow over a wall-mounted hump. The Reynolds number based on the hump chord isRec=9.36×105with an in-let Mach number of 0.1. Solutions of the three-dimensional Reynolds-averaged Navier-Stokes (RANS) procedure are obtained using the Wilcoxk−ωequations. The DES results are obtained using the model presented by Bush and Mani and are compared with RANS solutions and experimental data from NASA's 2004 Computational Fluid Dynamics Validation on Synthetic Jets and Turbulent Separation Control Workshop. The DES procedure exhibited a three-dimensional flow structure in the wake, with a 13.65% shorter mean separation region compared to RANS and a mean reattachment length that is in good agreement with experimental measurements. DES predictions of the pressure coefficient in the separation region also exhibit good agreement with experiment and are more accurate than RANS predictions.

scholarly journals Experimental Investigation of the Flow Mechanisms and the Performance Change of a Highly Loaded Axial Compressor Stage with/without Stator Hub Clearance

2019 ◽  
Vol 9 (23) ◽  
pp. 5134
Author(s):  
Baojie Liu ◽  
Ying Qiu ◽  
Guangfeng An ◽  
Xianjun Yu
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Large Mass ◽  
Small Mass ◽  
Flow Structures ◽  
Leakage Flow ◽  
Corner Separation

Three-dimensional corner separation is common in axial compressors, which can lead to large flow loss and blockage especially when it evolves into the corner stall (open separation). In this paper, the evolution of the three-dimensional flow structures inside a cantilevered stator of a 1.5 stage low-speed highly loaded axial compressor as the stator hub clearance varies, and its effect on the whole compressor performance are investigated experimentally. Firstly, when the stator hub is sealed, the hub corner stall will occur at small mass flow rate conditions. Then, when a very small stator hub clearance is introduced, the leakage flow tends to strengthen the hub corner separation at large mass flow rate conditions and prompts the occurrence of hub corner stall as the mass flow rate decreases. This is mainly caused by the fact that the leakage flow has relatively low energy due to the viscosity effect in the clearance and large flow loss generation as the clearance flow comes across and mixes with the transverse secondary flow. Finally, when the stator hub clearance increases, the effect of the flow viscosity becomes very weak and could be ignored, so the enhanced leakage flow can suppress the transverse migration of the low energy flow near the hub, and the hub corner separation at large mass flow rate conditions could be weakened and the hub corner stall at small mass flow rate conditions could be removed or delayed. As the stator hub clearance varies, the flow structures inside the stator passage could be summarized into five typical flow structures, and this is closely associated with the performance of the compressor.

Unsteady and Three-Dimensional Flow Phenomena in a Transonic Centrifugal Compressor Impeller at Rotating Stall

2009 ◽  
Author(s):  
Kenichiro Iwakiri ◽  
Masato Furukawa ◽  
Seiichi Ibaraki ◽  
Isao Tomita
Keyword(s):  
Centrifugal Compressor ◽  
Wavelet Transforms ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Internal Flow ◽  
Leading Edge ◽  
Rotating Stall ◽  
Detached Eddy Simulation ◽  
Transonic Centrifugal Compressor ◽  
Compressor Impeller

This paper presents a combined experimental and numerical analysis of rotating stall in a transonic centrifugal compressor impeller for automotive turbochargers. Stall characteristics of the compressor were examined by two high-response pressure transducers mounted on the casing wall near the impeller inlet. The pressure traces were analyzed by wavelet transforms to estimate the disturbance waves quantitatively. Three-dimensional unsteady internal flow fields were simulated numerically by Detached Eddy Simulation (DES) coupled LES-RANS approach. The analysis results show good agreements on both compressor performance characteristics and the unsteady flow features at the rotating stall. At stall inception, spiral-type breakdown of the full-blade tip leakage vortex was found out at some passages and the brokendown regions propagated against the impeller rotation. This phenomenon changed with throttling, and tornado-type separation vortex caused by the full-blade leading edge separation dominated the flow field at developed stall condition. It is similar to the flow model of short-length scale rotating stall established in an axial compressor rotor.

The Relationship of Spike Stall and Hub Corner Separation in Axial Compressor

2020 ◽  
Vol 37 (1) ◽  
pp. 1-16 ◽  
Author(s):  
Bin Jiang ◽  
Xiangtong Shi ◽  
Qun Zheng ◽  
Qingfang Zhu ◽  
Zhongliang Chen ◽  
...  
Keyword(s):  
Secondary Flow ◽  
Axial Compressor ◽  
Leading Edge ◽  
Rotating Stall ◽  
Leakage Flow ◽  
Separation Flow ◽  
Secondary Vortex ◽  
Tip Leakage Flow ◽  
Corner Separation ◽  
Tip Leakage

AbstractThe onset of spike stall induced by the interaction of hub corner separation flow with the tip leakage flow is investigated in detail by numerical method in this paper. The time resolved results indicate that the remarkable radial secondary flow from hub to tip near the trailing edge is formed when the compressor approaching rotating stall. The radial secondary flow is unstable and cross-passages propagates, which flows in and away out of the tip region periodically. The disturbance caused by radial secondary flow will influence the tip leakage flow directly by reforming the vortexes in blade tip region. A secondary vortex which comes from the radial migration of corner separation and is induced by the tip leakage vortex appears in the tip region. The simulation result demonstrates that the generation of the secondary vortex is an important symbol of blockage growth in the tip region at the stall inception phase. The disturbance produced by secondary vortex is an incentive of the leading edge overflow and the intensity of secondary vortex could be used as a criterion of rotating stall before leading edge spillage.

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