scholarly journals Enhanced Wear Behaviour of Spark Plasma Sintered AlCoCrFeNiTi High-Entropy Alloy Composites

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2225 ◽  
Author(s):  
Martin Löbel ◽  
Thomas Lindner ◽  
Thomas Lampke
Keyword(s):  
Wear Resistance ◽  
High Hardness ◽  
Solid Lubricants ◽  
Wear Behaviour ◽  
High Entropy Alloy ◽  
Surface Protection ◽  
High Entropy ◽  
Production Route ◽  
The Coefficient Of Friction ◽  
Spark Plasma

High hardness and good wear resistance have been revealed for the high-entropy alloy (HEA) system AlCoCrFeNiTi, confirming the potential for surface protection applications. Detailed studies to investigate the microstructure and phase formation have been carried out using different production routes. Powder metallurgical technologies allow for much higher flexibility in the customisation of materials compared to casting processes. Particularly, spark plasma sintering (SPS) enables the fast processing of the feedstock, the suppression of grain coarsening and the production of samples with a low porosity. Furthermore, solid lubricants can be incorporated for the improvement of wear resistance and the reduction of the coefficient of friction (COF). This study focuses on the production of AlCoCrFeNiTi composites comprising solid lubricants. Bulk materials with a MoS2 content of up to 15 wt % were produced. The wear resistance and COF were investigated in detail under sliding wear conditions in ball-on-disk tests at room temperature and elevated temperature. At least 10 wt % of MoS2 was required to improve the wear behaviour in both test conditions. Furthermore, the effects of the production route and the content of solid lubricant on microstructure formation and phase composition were investigated. Two major body-centred cubic (bcc) phases were detected in accordance with the feedstock. The formation of additional phases indicated the decomposition of MoS2.

scholarly journals High-Temperature Wear Behaviour of Spark Plasma Sintered AlCoCrFeNiTi0.5 High-Entropy Alloy

Entropy ◽  
2019 ◽  
Vol 21 (6) ◽  
pp. 582 ◽  
Author(s):  
Martin Löbel ◽  
Thomas Lindner ◽  
Robert Pippig ◽  
Thomas Lampke
Keyword(s):  
Wear Resistance ◽  
High Temperature ◽  
Elevated Temperatures ◽  
Bulk Material ◽  
Wear Behaviour ◽  
High Entropy Alloy ◽  
Protective Oxide ◽  
Spherical Powder ◽  
High Entropy ◽  
Spark Plasma

In this study, the wear behaviour of a powder metallurgically produced AlCoCrFeNiTi0.5 high-entropy alloy (HEAs) is investigated at elevated temperatures. Spark plasma sintering (SPS) of inert gas atomised feedstock enables the production of dense bulk material. The microstructure evolution and phase formation are analysed. The high cooling rate in the atomisation process results in spherical powder with a microstructure comprising two finely distributed body-centred cubic phases. An additional phase with a complex crystal structure precipitates during SPS processing, while no coarsening of microstructural features occurs. The wear resistance under reciprocating wear conditions increases at elevated temperatures due to the formation of a protective oxide layer under atmospherical conditions. Additionally, the coefficient of friction (COF) slightly decreases with increasing temperature. SPS processing is suitable for the production of HEA bulk material. An increase in the wear resistance at elevated temperature enables high temperature applications of the HEA system AlCoCrFeNiTi0.5.

Laser Assisted High Entropy Alloy Coating on Low Carbon Steel

2019 ◽  
Vol 813 ◽  
pp. 159-164
Author(s):  
Carlos Alberto Souto ◽  
Gustavo Faria Melo da Silva ◽  
Laura Angelica Ardila Rodriguez ◽  
Aline C. de Oliveira ◽  
Kátia Regina Cardoso
Keyword(s):  
Wear Resistance ◽  
Carbon Steel ◽  
Low Carbon Steel ◽  
High Hardness ◽  
Alloy Coating ◽  
High Entropy Alloy ◽  
Nominal Composition ◽  
Low Carbon ◽  
High Entropy ◽  
Scan Speed

Coatings with high entropy alloys of the AlCoCrFeNiV system were obtained by selective laser melting on low carbon steel substrates. The effect of the variation of the Fe and V contents as well as the laser processing parameters in the development of the coating were evaluated. The coatings were obtained from the simple powder mixtures of the high purity elemental components in a planetary ball mill. The coatings were obtained by using CO2 laser with a power of 100 W, diameter of 0.16 mm, and scan speed varying from 3 to 12 mm/s. Phase constituents, microstructure and hardness were investigated by XRD, SEM, and microhardness tester, respectively. Wear resistance measurements were carried out by the micro-abrasion method using ball-cratering tests. The coatings presented good adhesion to the substrate and high hardness, of the order of 480 to 650 HV. Most homogeneous coating with nominal composition was obtained by using the higher scan speed, 12 mm/s. Vanadium addition increased hardness and gave rise to a high entropy alloy coating composed by BCC solid solutions. Ball cratering tests conducted on HEA layer showing improvement of material wear resistance, when compared to base substrate, decreasing up to 88% its wear rate, from 1.91x10-6 mm3/Nmm to 0.23x10-6 mm3/Nmm.

scholarly journals Precipitation Hardening of the HVOF Sprayed Single-Phase High-Entropy Alloy CrFeCoNi

Coatings ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 701
Author(s):  
Martin Löbel ◽  
Thomas Lindner ◽  
Ralph Hunger ◽  
Robin Berger ◽  
Thomas Lampke
Keyword(s):  
Wear Resistance ◽  
Single Phase ◽  
High Entropy Alloy ◽  
High Entropy ◽  
Thermal Spray Process ◽  
Spray Process ◽  
Production Route ◽  
Hvof Thermal Spray ◽  
Material Usage ◽  
Hvof Thermal Spray Process

The application of high-entropy alloys (HEA) in surface technology has great potential due to the high corrosion and wear resistance. A further improvement can be achieved by applying thermochemical treatments. Powder-pack boriding enables the formation of a protective precipitation layer. This process has already been applied for cast HEAs causing the formation of a diffusion-enriched surface layer and a distinct increase in wear resistance. In the current investigations, the alloy CrFeCoNi with a single-phase face-centred cubic (fcc) structure is considered. An efficient application can be achieved by limiting the material usage of HEAs to the surface. Therefore, the high-velocity-oxygen-fuel (HVOF) thermal spray process is applied. Boriding was conducted with an adapted powder-pack routine. Furthermore, borided bulk HEAs were considered as a reference. The influence of the production route and boriding treatment on the microstructure, phase formation, and properties was investigated in detail. For the coating and the cast HEA, a precipitation layer is formed. Hence, the hardness and wear resistance are significantly increased. The current study proves the suitability of the investigated process combination.

scholarly journals Refractory CrMoNbWV High-Entropy Alloy Manufactured by Mechanical Alloying and Spark Plasma Sintering: Evolution of Microstructure and Properties

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 621
Author(s):  
Nikolay Razumov ◽  
Tagir Makhmutov ◽  
Artem Kim ◽  
Boris Shemyakinsky ◽  
Aleksey Shakhmatov ◽  
...  
Keyword(s):  
Solid Solution ◽  
Spark Plasma Sintering ◽  
High Hardness ◽  
High Entropy Alloy ◽  
Mechanically Alloyed ◽  
Laves Phases ◽  
High Entropy ◽  
Electrochemical Tests ◽  
Plasma Sintering ◽  
Spark Plasma

In this study, bulk samples of a CrMoNbWV high-entropy alloy (HEA) were obtained for the first time by spark plasma sintering (SPS) of mechanically alloyed (MA) powders at 1200 °C, 1300 °C, and 1400 °C. Microstructure evolution, phase formation as well as wear and corrosion behavior were investigated. The MA powders’ phase composition was found to be represented by body-centered-cubic (BCC) solid solution. The solid solution partially decomposed to Laves phases under the sintering, such as Cr2Nb and (Fe, Cr)Nb, and NbVO4-VO oxides mixture. The temperature increase to 1400 °C led to a grain coarsening of the BCC phase and decreased the Laves phase content accompanied by precipitation at the grain boundaries. The sintered samples showed high hardness and compressive strength (2700–2800 MPa) at room temperature. The wear tests demonstrated excellent results in comparison to conventional wear-resistant composites. The obtained samples also exhibited high corrosion resistance under electrochemical tests in H2SO4 solution. The CrMoNbWV HEA has comparable mechanical and corrosive properties with the WNbMoTaV type HEA, but at the same time has a reduced density: CrMoNbWV—10.55 g/cm3, WNbMoTaV—12.42 g/cm3.

scholarly journals Investigation into Microstructure, Wear Resistance in Air and NaCl Solution of AlCrCoNiFeCTax High-Entropy Alloy Coatings Fabricated by Laser Cladding

Coatings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 358
Author(s):  
Peng Zhao ◽  
Jun Li ◽  
Ruyan Lei ◽  
Baige Yuan ◽  
Manman Xia ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
High Hardness ◽  
Atomic Radius ◽  
High Entropy Alloy ◽  
Dispersion Strengthening ◽  
Nacl Solution ◽  
High Entropy ◽  
Wear Rates ◽  
Significant Difference

AlCrCoNiFeCTax (x = 0, 0.5 and 1.0) high-entropy alloys coatings were synthesized on 45# steel by laser cladding. The microstructural evolution of the coatings with the change in x was analyzed in detail. The effect of Ta content on the wear behaviors of the coatings at different circumstances (in air and 3.5 wt.% NaCl solution) was especially highlighted. The microstructure presented the following change: equiaxed BCC (Body Centered Cubic) grains + fine MC (carbide, M = Al, Cr, Co and Ni) particles (x = 0) → equiaxed BCC grains + coarse TaC blocks + fine TaC particles (x = 0.5) → flower-like BCC grains + coarse TaC blocks + eutecticum (BCC + TaC) (x = 1.0). The average microhardness of the coatings demonstrated an upward tendency with increasing x due to the combination of the stronger solid solution and dispersion strengthening from the significant difference in atomic radius between Ta and Fe and the formation of TaC with an extremely high hardness. The wear rates of the coatings were gradually reduced both in air and in NaCl solution along with the increase in Ta content, which were lower than those of the substrate. The wear rates of the coatings with x = 0.5 and 1.0 in NaCl solution were slightly reduced by about 17% and 12% when compared with those in air. However, the values of the substrate and the coating without Ta in NaCl solution were sharply enhanced by 191% and 123% when compared with those in air. This indicated that the introduction of Ta contributed to the improvement in wear resistance both in air and in NaCl solution.

scholarly journals Understanding the Links between the Composition-Processing-Properties in New Formulations of HEAs Sintered by SPS

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 888
Author(s):  
Paula Alvaredo-Olmos ◽  
Jon Molina-Aldareguía ◽  
Alvaro Vaz-Romero ◽  
Estela Prieto ◽  
Jesús González-Julián ◽  
...  
Keyword(s):  
High Hardness ◽  
Processing Parameters ◽  
Heating Rates ◽  
High Entropy ◽  
Plasma Sintering ◽  
Mechanical Study ◽  
Spark Plasma ◽  
Processing Properties ◽  
Bcc Phase ◽  
Hardness Values

This work presents two new compositions of high entropy alloys (HEAs) that were designed with the aim of obtaining a body-centered cubic (BCC) phase with high hardness values and a moderate density. Sintering was performed using Spark Plasma Sintering (SPS) with different heating rates to determine the influence of the processing parameters on the phase formation. The microstructural study revealed that the presence of Ni in the composition promoted phase separation, and the mechanical study confirmed a clear influence on the mechanical properties of both the composition and heating rate. The combination of microscopy with compression and nanoindentation tests at room and high temperature made it possible to advance our understanding of the relationships between the composition, processing, and properties of this emerging group of alloys.

scholarly journals Vacuum brazing of Al2O3 and 3D printed Ti6Al4V lap-joints using high entropy driven AlZnCuFeSi filler

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Ashutosh Sharma ◽  
Byungmin Ahn
Keyword(s):  
Strength Properties ◽  
Lap Joints ◽  
High Entropy Alloy ◽  
Face Centered Cubic ◽  
High Entropy ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
3D Printed ◽  
Face Centered ◽  
Alloy Filler

AbstractIn this work, we studied the brazing characteristics of Al2O3 and 3D printed Ti–6Al–4V alloys using a novel equiatomic AlZnCuFeSi high entropy alloy filler (HEAF). The HEAF was prepared by mechanical alloying of the constituent powder and spark plasma sintering (SPS) approach. The filler microstructure, wettability and melting point were investigated. The mechanical and joint strength properties were also evaluated. The results showed that the developed AlZnCuFeSi HEAF consists of a dual phase (Cu–Zn, face-centered cubic (FCC)) and Al–Fe–Si rich (base centered cubic, BCC) phases. The phase structure of the (Cu–Al + Ti–Fe–Si)/solid solution promises a robust joint between Al2O3 and Ti–6Al–4V. In addition, the joint interfacial reaction was found to be modulated by the brazing temperature and time because of the altered activity of Ti and Zn. The optimum shear strength reached 84 MPa when the joint was brazed at 1050 °C for 60 s. The results can be promising for the integration of completely different materials using the entropy driven fillers developed in this study.

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