scholarly journals Towards an Optimal Pressure Tap Design for Fluid-Flow Characterisation at Microscales

Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1086 ◽  
Author(s):  
Tomás Rodrigues ◽  
Francisco Galindo-Rosales ◽  
Laura Campo-Deaño

Measuring fluid pressure in microchannels is difficult and constitutes a challenge to even the most experienced of experimentalists. Currently, to the best of the authors’ knowledge, no optimal solution are being used for the design of pressure taps, nor guidelines concerning their shape and its relation with the accuracy of the readings. In an attempt to address this issue, a parametric study was devised to evaluate the performance of different pressure tap designs, 18 in total. These were obtained by combining three shape parameters: sub-channel width (w) and sub-channel–tap radius (R) or angle (α), while having the sub-channel length kept constant. For each configuration, pressure drop measurements were carried out along several lengths of a straight microfluidic rectangular channel and later compared to an analytical solution. The microchannels were fabricated out of PDMS using standard soft-lithography techniques, pressure drop was measured with differential pressure sensors, the test fluid was DI water and the flow conditions varied from creeping flow up to R e c ∼100. Pressure taps, having smooth contours (characterised by the radius R) and a sub-channel width (w) of 108 μ m , performed the best with results from that of radius R = 50 μ m only falling short of the theory by a mere ∼ 5 % .

2019 ◽  
Vol 2019 ◽  
pp. 1-13
Author(s):  
Jean Collomb ◽  
Pascale Balland ◽  
Pascal Francescato ◽  
Yves Gardet ◽  
David Leh ◽  
...  

Molds used to manufacture high-performance composites currently do not meet the demand of manufacturers in terms of production rate due to massive mold designs, using straight-through heating channels, that are not thermally reactive. In this paper, using a thermal finite element model, the thermomechanical responses of an existing massive and conventional mold is observed; then, thermomechanical optimizations are carried out on a circular heating channel mold and on a rectangular heating channel mold. The objective of this paper is two-fold: (i) confirm the need to change design rules for molds considering technological aspects (e.g., pressure drop and fluid nature) and (ii) validate the advantages of an innovative concept of a low thermal inertia mold with rectangular heating channels. Results of this study confirm the need to reduce the mass of structures to increase heating rates and the importance of taking into account technological data (heat transfer fluid, pressure drop) to ensure the optimal convective exchange. After optimization, a decrease greater than 75% in heating time for the circular channel model and up to 88% for the rectangular channel model was observed. Moreover, the antagonistic nature between heating rate and thermal homogeneity of the molding surface and between heating rate and mechanical strength is confirmed.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Farideh Haghighi ◽  
Zahra Talebpour ◽  
Amir Sanati-Nezhad

AbstractFlow distributor located at the beginning of the micromachined pillar array column (PAC) has significant roles in uniform distribution of flow through separation channels and thus separation efficiency. Chip manufacturing artifacts, contaminated solvents, and complex matrix of samples may contribute to clogging of the microfabricated channels, affect the distribution of the sample, and alter the performance of both natural and engineered systems. An even fluid distribution must be achieved cross-sectionally through careful design of flow distributors and minimizing the sensitivity to clogging in order to reach satisfactory separation efficiency. Given the difficulty to investigate experimentally a high number of clogging conditions and geometries, this work exploits a computational fluid dynamic model to investigate the effect of various design parameters on the performance of flow distributors in equally spreading the flow along the separation channels in the presence of different degrees of clogging. An array of radially elongated hexagonal pillars was selected for the separation channel (column). The design parameters include channel width, distributor width, aspect ratio of the pillars, and number of contact zone rows. The performance of known flow distributors, including bifurcating (BF), radially interconnected (RI), and recently introduced mixed-mode (MMI) in addition to two new distributors designed in this work (MMII and MMIII) were investigated in terms of mean elution time, volumetric variance, asymmetry factors, and pressure drop between the inlet and the monitor line for each design. The results show that except for pressure drop, the channel width and aspect ratio of the pillars has no significant influence on flow distribution pattern in non-clogged distributors. However, the behavior of flow distributors in response to clogging was found to be dependent on width of the channels. Also increasing the distributor width and number of contact zone rows after the first splitting stage showed no improvement in the ability to alleviate the clogging. MMI distributor with the channel width of 3 µm, aspect ratio of the pillars equal to 20, number of exits of 8, and number of contact zones of 3 exhibited the highest stability and minimum sensitivity to different degrees of clogging.


Author(s):  
Sam Ghazi-Hesami ◽  
Dylan Wise ◽  
Keith Taylor ◽  
Peter Ireland ◽  
Étienne Robert

Abstract Turbulators are a promising avenue to enhance heat transfer in a wide variety of applications. An experimental and numerical investigation of heat transfer and pressure drop of a broken V (chevron) turbulator is presented at Reynolds numbers ranging from approximately 300,000 to 900,000 in a rectangular channel with an aspect ratio (width/height) of 1.29. The rib height is 3% of the channel hydraulic diameter while the rib spacing to rib height ratio is fixed at 10. Heat transfer measurements are performed on the flat surface between ribs using transient liquid crystal thermography. The experimental results reveal a significant increase of the heat transfer and friction factor of the ribbed surface compared to a smooth channel. Both parameters increase with Reynolds number, with a heat transfer enhancement ratio of up to 2.15 (relative to a smooth channel) and a friction factor ratio of up to 6.32 over the investigated Reynolds number range. Complementary CFD RANS (Reynolds-Averaged Navier-Stokes) simulations are performed with the κ-ω SST turbulence model in ANSYS Fluent® 17.1, and the numerical estimates are compared against the experimental data. The results reveal that the discrepancy between the experimentally measured area averaged Nusselt number and the numerical estimates increases from approximately 3% to 13% with increasing Reynolds number from 339,000 to 917,000. The numerical estimates indicate turbulators enhance heat transfer by interrupting the boundary layer as well as increasing near surface turbulent kinetic energy and mixing.


Author(s):  
Brian J. Daniels ◽  
James A. Liburdy ◽  
Deborah V. Pence

Experimental results of adiabatic boiling of water flowing through a fractal-like branching microchannel network are presented and compared to numerical simulations for identical flow conditions. The fractal-like branching channel network had channel length and width ratios between adjacent branching levels of 0.7071, a total flow length of 18 mm, a channel height of 150 μm and a terminal channel width of 100 μm. The channels were DRIE etched into a silicon disk and pyrex was anodically bonded to the silicon to form the channel top and allowed visualization of the flow within the channels. The water flowed from the center of the disk where the inlet was laser cut through the silicon to the periphery of the disc. The flow rates ranged from 100 to 225 g/min and the inlet subcooling levels varied from 0.5 to 6 °C. Pressure drop across the channel as well as void fraction in each branching level were measured for each of the test conditions. The measured pressure drop ranged from 20 to 90 kPa, and the measured void fraction ranged from 0.3 to 0.9. The pressure drop results agree well with the numerical predictions. The measured void fraction results followed the same trends as the numerical results.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4617
Author(s):  
Sanghyun Nam ◽  
Dae Yeon Kim ◽  
Youngwoo Kim ◽  
Kyung Chun Kim

Heat transfer under flow boiling is better in a rectangular channel filled with open-cell metal foam than in an empty channel, but the high pressure drop is a drawback of the empty channel method. In this study, various types of metal foam insert configurations were tested to reduce the pressure drop while maintaining high heat transfer. Specifically, we measured the boiling heat transfer and pressure drop of a two-phase vertical upward flow of R245fa inside a channel. To measure the pressure and temperature differences of the metal foam, differential pressure transducers and T-type thermocouples were used at both ends of the test section. While the saturation pressure was kept constant at 5.9 bar, the steam quality at the inlet of the test section was changed from 0.05 to 0.99. The channel height, moreover, was 3 mm, and the mass flux ranged from 133 to 300 kg/m2s. The two-phase flow characteristics were observed through a high-speed visualization experiment. Heat transfer tended to increase with the mean vapor quality, and, as expected, the fully filled metal foam channel offered the highest thermal performance. The streamwise insert pattern model had the lowest heat transfer at a low mass flux. However, at a higher mass flux, the three different insert models presented almost the same heat transfer coefficients. We found that the streamwise pattern model had a very low pressure drop compared to that of the spanwise pattern models. The goodness factors of the flow area and the core volume of the streamwise patterned model were higher than those of the full-filled metal foam channel.


Jurnal MIPA ◽  
2017 ◽  
Vol 6 (2) ◽  
pp. 32
Author(s):  
Jeferson Polii

Injeksi brine hasil dari fluida produksi panas bumi digunakan untuk mengisi volume pori batuan reservoir, mencegah penurunan tekanan batuan yang terlalu cepat, dan mencegah polusi panas dan polusi kimia pada lingkungan yang disebabkan oleh kandungan kimia tertentu pada brine. Pada pipa aliran brine terjadi penurunan tekanan fluida sepanjang aliran. Di lapangan panas bumi Dieng, konsentrasi silika sangat tinggi, sehingga penurunan temperatur saturasi memicu desposisi silika. Penurunan tekanan sepanjang pipa aliran brine dari pompa Vertikal Atas (VA) 7 ke pond di pad 29 di lapangan panas bumi Dieng akan menyebabkan penurunan temperatur saturasi, selain juga kehilangan panas secara alami. Perhitungan penurunan tekanan fluida brine berdasarkan perhitungan Harrison-Freeston dan metode dari Zhao, yang dikembangkan dengan algoritma menggunakan Macro Excel. Sehingga dengan memodelkan penurunan tekanan sepanjang pipa alir, dapat dikembangkan untuk perhitungan penurunan temperatur dan pengendapan silika di pipa aliran brine untuk injeksi panas bumi.Brine injection from geothermal production fluids is used to fill reservoir pore rock volumes, preventing rapid rock pressure drops, and preventing heat pollution and chemical pollution in the environment caused by certain chemical constituents in the brine. Decrease fluid pressure along the flow on the brine flow pipe. In the Dieng geothermal field, the silica concentration is very high, so the decrease in saturation temperature triggers the silica desposition. The pressure drop along the brine flow pipe from the Upper Vertical (VA) 7 pump to the pond in pad 29 in Dieng geothermal field will cause a decrease in saturation temperature, as well as natural heat loss. The calculation of the decrease in brine fluid pressure based on Harrison-Freeston calculations and methods of Zhao, developed with algorithms using Macro Excel. By modeling the pressure drop along the flow line, it can be developed for the calculation of temperature drop and deposition of silica in the brine flow pipe for geothermal injection


1992 ◽  
Vol 13 (12) ◽  
pp. 651-653 ◽  
Author(s):  
G.Q. Lo ◽  
J. Ahn ◽  
D.-L. Kwong ◽  
K.K. Young

1999 ◽  
Author(s):  
T. S. Fisher ◽  
K. E. Torrance

Abstract Optimal shapes and geometries are determined for systems involving liquid and gas coolants. The shape of the channel boundary, channel width, and wall thickness are varied to minimize overall thermal resistance under flow constraints involving pressure drop and pump work. The effect of boundary curvature is studied systematically by employing a parameterized boundary shape that spans from rounded rectangles to ellipses to rounded diamonds. The results indicate that increased channel boundary curvature can decrease the optimal distance between channels, and that the optimal boundary shapes of fully embedded channels can be non-rectangular. In particular, elliptic and nearly elliptic shapes are found to produce equivalent optimal thermal performance as rounded rectangular shapes under practical conditions.


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