scholarly journals Thermomechanical Optimization and Comparison of a Low Thermal Inertia Mold with Rectangular Heating Channels and a Conventional Mold

2019 ◽  
Vol 2019 ◽  
pp. 1-13
Author(s):  
Jean Collomb ◽  
Pascale Balland ◽  
Pascal Francescato ◽  
Yves Gardet ◽  
David Leh ◽  
...  

Molds used to manufacture high-performance composites currently do not meet the demand of manufacturers in terms of production rate due to massive mold designs, using straight-through heating channels, that are not thermally reactive. In this paper, using a thermal finite element model, the thermomechanical responses of an existing massive and conventional mold is observed; then, thermomechanical optimizations are carried out on a circular heating channel mold and on a rectangular heating channel mold. The objective of this paper is two-fold: (i) confirm the need to change design rules for molds considering technological aspects (e.g., pressure drop and fluid nature) and (ii) validate the advantages of an innovative concept of a low thermal inertia mold with rectangular heating channels. Results of this study confirm the need to reduce the mass of structures to increase heating rates and the importance of taking into account technological data (heat transfer fluid, pressure drop) to ensure the optimal convective exchange. After optimization, a decrease greater than 75% in heating time for the circular channel model and up to 88% for the rectangular channel model was observed. Moreover, the antagonistic nature between heating rate and thermal homogeneity of the molding surface and between heating rate and mechanical strength is confirmed.

2018 ◽  
Vol 14 (3) ◽  
pp. 378-381
Author(s):  
Norazlianie Sazali ◽  
Wan Norharyati Wan Salleh ◽  
Ahmad Fauzi Ismail ◽  
Kumaran Kadirgama ◽  
Mohamad Shahrizan Moslan ◽  
...  

High performance tubular carbon membrane (TCM’s) for CO2 separation were prepared by controlling the carbonization heating rates in range of 1-7 oC/min carbonized at 800 oC under Argon environment. A single permeation apparatus was used to determine the gas permeation properties of the membrane at room temperature. Fine turning of the carbonization condition was necessary to obtain the desired permeation properties. The preparation of PI/NCC-based TCM at low heating rate caused the gas permeance for the examined gas N2 and CO2 decreased whereas the selectivity of CO2/N2 increased. It was also identified that the gas permeation properties of the resultant TCM and its structure was highly affected by the heating rate. The best carbonization heating rate was found at 3oC/min for the fabrication of TCM derived via polymer blending of PI/NCC for CO2/N2 separation.


Author(s):  
Libo Qian ◽  
Jian Deng ◽  
Tao Huang ◽  
Rong Cai

Abstract A theoretical model for Density Wave Oscillations (DWOs) flow instability in parallel rectangular channels under periodic heaving motion is established with a lumped mathematical model based on homogenous hypothesis. The parallel rectangular channels comprise of the entrance section, the heating section, the riser section and the upper- and lower plenums, which guarantee the isobaric pressure drop condition between channels and the model consists of boiling channel model, pressure drop model, parallel channel model, additional pressure drop model generated by heaving motions, the constitutive and numerical models. The effect of periodic perturbation is introduced through additional pressure drop in the momentum equation. The model is validated with experimental data of a twin-rectangular-channel flow instability experiment under static condition. Then the flow instability in parallel-rectangular-channel system is studied under periodic perturbation and the margin of flow instability and the threshold power of the system under static condition is calculated as basis condition for comparison. The effect of the amplitude and period of perturbation is analyzed analytically and the results show that the amplitude and period of perturbation shows little effect on flow instability. While when the additional pressure difference introduced by heaving motion is comparable with that under static condition, the effect of amplitude becomes stronger. And the period of perturbation strongly effects the threshold power when it is identical to that of natural period of the system, which can be explained by resonance between the perturbation and the system. And this effect is even stronger when the asymmetric heating condition is introduced.


Materials ◽  
2019 ◽  
Vol 12 (7) ◽  
pp. 1086 ◽  
Author(s):  
Tomás Rodrigues ◽  
Francisco Galindo-Rosales ◽  
Laura Campo-Deaño

Measuring fluid pressure in microchannels is difficult and constitutes a challenge to even the most experienced of experimentalists. Currently, to the best of the authors’ knowledge, no optimal solution are being used for the design of pressure taps, nor guidelines concerning their shape and its relation with the accuracy of the readings. In an attempt to address this issue, a parametric study was devised to evaluate the performance of different pressure tap designs, 18 in total. These were obtained by combining three shape parameters: sub-channel width (w) and sub-channel–tap radius (R) or angle (α), while having the sub-channel length kept constant. For each configuration, pressure drop measurements were carried out along several lengths of a straight microfluidic rectangular channel and later compared to an analytical solution. The microchannels were fabricated out of PDMS using standard soft-lithography techniques, pressure drop was measured with differential pressure sensors, the test fluid was DI water and the flow conditions varied from creeping flow up to R e c ∼100. Pressure taps, having smooth contours (characterised by the radius R) and a sub-channel width (w) of 108 μ m , performed the best with results from that of radius R = 50 μ m only falling short of the theory by a mere ∼ 5 % .


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3298
Author(s):  
Gianpiero Colangelo ◽  
Brenda Raho ◽  
Marco Milanese ◽  
Arturo de Risi

Nanofluids have great potential to improve the heat transfer properties of liquids, as demonstrated by recent studies. This paper presents a novel idea of utilizing nanofluid. It analyzes the performance of a HVAC (Heating Ventilation Air Conditioning) system using a high-performance heat transfer fluid (water-glycol nanofluid with nanoparticles of Al2O3), in the university campus of Lecce, Italy. The work describes the dynamic model of the building and its heating and cooling system, realized through the simulation software TRNSYS 17. The use of heat transfer fluid inseminated by nanoparticles in a real HVAC system is an innovative application that is difficult to find in the scientific literature so far. This work focuses on comparing the efficiency of the system working with a traditional water-glycol mixture with the same system that uses Al2O3-nanofluid. The results obtained by means of the dynamic simulations have confirmed what theoretically assumed, indicating the working conditions of the HVAC system that lead to lower operating costs and higher COP and EER, guaranteeing the optimal conditions of thermo-hygrometric comfort inside the building. Finally, the results showed that the use of a nanofluid based on water-glycol mixture and alumina increases the efficiency about 10% and at the same time reduces the electrical energy consumption of the HVAC system.


1996 ◽  
Vol 11 (9) ◽  
pp. 2368-2375 ◽  
Author(s):  
Hossein Maleki ◽  
Lawrence R. Holland ◽  
Gwyn M. Jenkins ◽  
R. L. Zimmerman ◽  
Wally Porter

Polymeric carbon artifacts are particularly difficult to make in thick section. Heating rate, temperature, and sample thickness determine the outcome of carbonization of resin leading to a glassy polymeric carbon ware. Using wedge-shaped samples, we found the maximum thickness for various heating rates during gelling (300 K–360 K), curing (360 K–400 K), postcuring (400 K–500 K), and precarbonization (500 K–875 K). Excessive heating rate causes failure. In postcuring the critical heating rate varies inversely as the fifth power of thickness; in precarbonization this varies inversely as the third power of thickness. From thermogravimetric evidence we attribute such failure to low rates of diffusion of gaseous products of reactions occurring within the solid during pyrolysis. Mass spectrometry shows the main gaseous product is water vapor; some carboniferous gases are also evolved during precarbonization. We discuss a diffusion model applicable to any heat-treatment process in which volatile products are removed from solid bodies.


2007 ◽  
Vol 7 (20) ◽  
pp. 5391-5400 ◽  
Author(s):  
K. M. Nissen ◽  
K. Matthes ◽  
U. Langematz ◽  
B. Mayer

Abstract. We introduce the improved Freie Universität Berlin (FUB) high-resolution radiation scheme FUBRad and compare it to the 4-band standard ECHAM5 SW radiation scheme of Fouquart and Bonnel (FB). Both schemes are validated against the detailed radiative transfer model libRadtran. FUBRad produces realistic heating rate variations during the solar cycle. The SW heating rate response with the FB scheme is about 20 times smaller than with FUBRad and cannot produce the observed temperature signal. A reduction of the spectral resolution to 6 bands for solar irradiance and ozone absorption cross sections leads to a degradation (reduction) of the solar SW heating rate signal by about 20%. The simulated temperature response agrees qualitatively well with observations in the summer upper stratosphere and mesosphere where irradiance variations dominate the signal. Comparison of the total short-wave heating rates under solar minimum conditions shows good agreement between FUBRad, FB and libRadtran up to the middle mesosphere (60–70 km) indicating that both parameterizations are well suited for climate integrations that do not take solar variability into account. The FUBRad scheme has been implemented as a sub-submodel of the Modular Earth Submodel System (MESSy).


Author(s):  
Sam Ghazi-Hesami ◽  
Dylan Wise ◽  
Keith Taylor ◽  
Peter Ireland ◽  
Étienne Robert

Abstract Turbulators are a promising avenue to enhance heat transfer in a wide variety of applications. An experimental and numerical investigation of heat transfer and pressure drop of a broken V (chevron) turbulator is presented at Reynolds numbers ranging from approximately 300,000 to 900,000 in a rectangular channel with an aspect ratio (width/height) of 1.29. The rib height is 3% of the channel hydraulic diameter while the rib spacing to rib height ratio is fixed at 10. Heat transfer measurements are performed on the flat surface between ribs using transient liquid crystal thermography. The experimental results reveal a significant increase of the heat transfer and friction factor of the ribbed surface compared to a smooth channel. Both parameters increase with Reynolds number, with a heat transfer enhancement ratio of up to 2.15 (relative to a smooth channel) and a friction factor ratio of up to 6.32 over the investigated Reynolds number range. Complementary CFD RANS (Reynolds-Averaged Navier-Stokes) simulations are performed with the κ-ω SST turbulence model in ANSYS Fluent® 17.1, and the numerical estimates are compared against the experimental data. The results reveal that the discrepancy between the experimentally measured area averaged Nusselt number and the numerical estimates increases from approximately 3% to 13% with increasing Reynolds number from 339,000 to 917,000. The numerical estimates indicate turbulators enhance heat transfer by interrupting the boundary layer as well as increasing near surface turbulent kinetic energy and mixing.


2015 ◽  
Vol 76 (5) ◽  
Author(s):  
N. Aniza ◽  
S. Hassan ◽  
M. F. M. Nor ◽  
K. E. Kee ◽  
Aklilu T.

Thermal degradation of Poultry Processing Dewatered Sludge (PPDS) was studied using thermogravimetric analysis (TGA) method. The effect of particle size on PPDS samples and operational condition such as heating rates were investigated. The non-isothermal TGA was run under a constant flow of oxygen at a rate of 30 mL/min with temperature ranging from 30ºC to 800ºC. Four sample particle sizes ranging between 0.425 mm to 2 mm, and heating rate between 5 K/min to 20 K/min were used in this study. The TGA results showed that particle size does not have any significant effect on the thermogravimetry (TG) curves at the initial stage, but the TG curves started to separate explicitly at the second stage. Particle size may affect the reactivity of sample and combustion performance due to the heat transfer and temperature gradient. The TG and peak of derivative thermogravimetry (DTG) curves tend to alter at high temperature when heating rate is increased most likely due to the limitation of mass transfer and the delay of degradation process. 


Author(s):  
Emerson E. John ◽  
W. Micah Hale ◽  
R. Panneer Selvam

In recent years due to rising energy costs as well as an increased interest in the reduction of greenhouse gas emissions, there is great interest in developing alternative sources of energy. One of the most viable alternative energy resources is solar energy. Concentrating solar power (CSP) technologies have been identified as an option for meeting utility needs in the U.S. Southwest. Areas where CSP technologies can be improved are improved heat transfer fluid (HTF) and improved methods of thermal energy storage (TES). One viable option for TES storage media is concrete. The material costs of concrete can be very inexpensive and the costs/ kWhthermal, which is based on the operating temperature, are reported to be approximately $1. Researchers using concrete as a TES storage media have achieved maximum operating temperatures of 400°C. However, there are concerns for using concrete as the TES medium, and these concerns center on the effects and the limitations that the high temperatures may have on the concrete. As the concrete temperature increases, decomposition of the calcium hydroxide (CH) occurs at 500°C, and there is significant strength loss due to degeneration of the calcium silicate hydrates (C-S-H). Additionally concrete exposed to high temperatures has a propensity to spall explosively. This proposed paper examines the effect of heating rates on high performance concrete mixtures. Concrete mixtures with water to cementitious material ratios (w/cm) of 0.15 to 0.30 and compressive strengths of up to 180 MPa (26 ksi) were cast and subjected to heating rates of 3, 5, 7, and 9° C/min. These concrete mixtures are to be used in tests modules where molten salt is used as the heat transfer fluid. Molten salt becomes liquid at temperatures exceeding 220°C and therefore the concrete will be exposed to high initial temperatures and subsequently at controlled heating rates up to desired operating temperatures. Preliminary results consistently show that concrete mixtures without polypropylene fibres (PP) cannot resist temperatures beyond 500° C, regardless of the heating rate employed. These mixtures spall at higher temperatures when heated at a faster rate (7° C/min). Additionally, mixtures which incorporate PP fibres can withstand temperatures up to 600° C without spalling irrespective of the heating rate.


Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4617
Author(s):  
Sanghyun Nam ◽  
Dae Yeon Kim ◽  
Youngwoo Kim ◽  
Kyung Chun Kim

Heat transfer under flow boiling is better in a rectangular channel filled with open-cell metal foam than in an empty channel, but the high pressure drop is a drawback of the empty channel method. In this study, various types of metal foam insert configurations were tested to reduce the pressure drop while maintaining high heat transfer. Specifically, we measured the boiling heat transfer and pressure drop of a two-phase vertical upward flow of R245fa inside a channel. To measure the pressure and temperature differences of the metal foam, differential pressure transducers and T-type thermocouples were used at both ends of the test section. While the saturation pressure was kept constant at 5.9 bar, the steam quality at the inlet of the test section was changed from 0.05 to 0.99. The channel height, moreover, was 3 mm, and the mass flux ranged from 133 to 300 kg/m2s. The two-phase flow characteristics were observed through a high-speed visualization experiment. Heat transfer tended to increase with the mean vapor quality, and, as expected, the fully filled metal foam channel offered the highest thermal performance. The streamwise insert pattern model had the lowest heat transfer at a low mass flux. However, at a higher mass flux, the three different insert models presented almost the same heat transfer coefficients. We found that the streamwise pattern model had a very low pressure drop compared to that of the spanwise pattern models. The goodness factors of the flow area and the core volume of the streamwise patterned model were higher than those of the full-filled metal foam channel.


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