scholarly journals Mechanical Testing of Composite Steel and Reactive Powder Concrete Structural Element

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 3954
Author(s):  
Jan Bujnak ◽  
Peter Michalek ◽  
Frantisek Bahleda ◽  
Stefania Grzeszczyk ◽  
Aneta Matuszek-Chmurowska ◽  
...  

Reactive powder concrete (RPC), typically with higher compressive strength, is particularly attractive to structural engineers to apply them in infrastructures for enhancing their resistance under severe environments and loads. The main objective of the initial study presented in the paper was to investigate the behavior of two types of these new cementitious materials differing in the nature of microfibers. The RPC mixes were reinforced with steel and then with basalt microfibers. To evaluate the structural performance of developed unconventional materials, properties were investigated experimentally and compared with the control normal concrete mix. Mechanical tests indicated that dispersing fine fibers for making RPC, a mean compressive strength of 198.3 MPa and flexural strength 52.6 MPa or 23.2 MPa, respectively, were developed after 28 days of standard curing at ambient temperatures. In composite structures consisting of steel girders and a concrete slab, it is necessary to prevent the relative slip at the steel and concrete interface using shear connectors. The very high RPC strength enabled a material saving, weight-reduced application of precast construction, and particularly effective joint to steel beams. The investigation of such shear connection efficiency, in the case of the higher strength concrete deck, using standard push-out test specimens was executed. Finite element numerical models were developed. The outputs of the studies are presented in the paper.

Reactive powder concrete (RPC) is the ultra-high strength concrete made by cementitious materials like silica fumes, cement etc. The coarse aggregates are completely replaced by quartz sand. Steel fibers which are optional are added to enhance the ductility. Market survey has shown that micro-silica is not so easily available and relatively costly. Therefore an attempt is made to experimentally investigate the reduction of micro-silica content by replacing it with fly-ash and mechanical properties of modified RPC are investigated. Experimental investigations show that compressive strength decreases gradually with addition of the fly ash. With 10 per cent replacement of micro silica, the flexural and tensile strength showed 40 and 46 per cent increase in the respective strength, though the decrease in the compressive strength was observed to be about 20 per cent. For further percentage of replacement, there was substantial drop in compressive, flexural as well as tensile strength. The experimental results thereby indicates that utilisation of fly-ash as a partial replacement to micro silica up to 10 per cent in RPC is feasible and shows quite acceptable mechanical performance with the advantage of utilisation of fly-ash in replacement of micro-silica.


Author(s):  
Mohammad Makki Abbass Bilal ◽  
Mohamad Adnan Mohamad

Many types of loading the structure must sustain in addition to dead and live loads according to the function of structural element type that must be taken in analysis.  Dynamic resistance to loading of reinforced concrete slabs using self-compact reactive powder concrete, with different boundary conditions at the sides in addition of static loading was studied. The reinforced concrete slabs were designed under static load according to ACI-318R-2014 and then the adequacy was checked under harmonic dynamic loading. The static loading consists of dead load and residential live load considering according to ASCE-07-2010. Modeling analysis was performed to determine the eigenvalues and eigenvectors values and then frequency response analyses of the slab by finite elements method that adopted for analysis. The results indicated that in case of self-compacted reactive powder concrete rather than normal concrete gave deflection less and also there was a different result of deflection according the type of slab boundary condition supports.


2021 ◽  
Vol 9 ◽  
Author(s):  
Xiaohu Zhang ◽  
Songyuan Liu ◽  
Gan Li ◽  
Xiaofei Wang

Steel fibers were delivered into the numerical concrete specimens using a mixed congruence method. A coplanar projection method is proposed to solve the problem of discriminating the crossing among steel fibers. Numerical models were built for reactive powder concrete (RPC) cylindrical specimens with 1 and 2% steel fiber. Comparisons between the numerical model and actual specimen slices show that the modified method has a good simulation effect. An improved anchor cable unit was used to simulate the bond–slip behavior between the steel fiber and concrete; the drawing of a single steel fiber was simulated. Then, the uniaxial compression, triaxial compression, and three-point bending of RPC specimens with 1% steel fiber were simulated, reproducing the concrete cracking and steel fiber slipping behaviors of RPC specimens. The failure modes of the numerical RPC specimen under various mechanical tests are consistent with the experimental results, proving the practicability and accuracy of this established numerical model. This study provides a foundation for the numerical simulation of RPC properties.


2013 ◽  
Vol 671-674 ◽  
pp. 1761-1765
Author(s):  
Yong Liu ◽  
Chun Ming Song ◽  
Song Lin Yue

In order to get mechanical properties ,some RPC samples with 5% steel fiber are tested, many groups data were obtained such as compressive strength, shear strength and fracture toughness. And a group of tests on RPC with 5% steel-fiber under penetration were also conducted to validate the performance to impact. The penetration tests are carried out by the semi-AP projectiles with the diameter of 57 mm and earth penetrators with the diameter of 80 mm, and velocities of the two kinds of projectiles are 300~600 m/s and 800~900 m/s, respectively. By contrast between the experimental data and the calculation results of C30 reinforced concrete by using experiential formula under penetration, it shows that the resistance of steel-fiber RPC to penetration is 3 times as that of general C30 reinforced concrete.


2018 ◽  
Vol 2018 ◽  
pp. 1-7 ◽  
Author(s):  
Mingyang Chen ◽  
Wenzhong Zheng

To optimize the main components of reactive powder concrete (RPC) for various curing methods, based on the fluidity and compressive strength, an inclusive experimental research is conducted on 58 different mixture ratios. The results indicate that owing to the increase of the cement strength, the RPC fluidity decreases and the cement strength is not proportional to the compressive strength. The addition of the fly ash and the nano-microbead is an effective way to improve the fluidity, and it is required at the low W/B ratio. However, the influence of the SF grade on the strength and fluidity is almost negligible. By considering the fluidity, strength, and economy of RPC as crucial design factors, SF90 is suggested. The contribution of the steel fiber to the compressive strength cannot be ignored. The upper envelope value of the steel fibers is required for the structure to resist appropriately against the fire. According to the test results, the mixture ratio formula is proposed through considering the characters of different compositions and curing methods. The strength coefficient k1 is introduced to verify the influence of the steel fiber content, and the parameters fb, αa, and αb in the formula are reevaluated. A reasonably good agreement between the calculated strength and those obtained from the tests is reported, except for the case of W/B = 0.16 with P.O.52.5 cement. The basic steps for preparations of different RPC strengths are given, which provide a valuable reference to choose appropriate raw materials and mixture ratio design for different strength values.


2019 ◽  
Vol 9 (10) ◽  
pp. 2031 ◽  
Author(s):  
Hanbing Liu ◽  
Shiqi Liu ◽  
Shurong Wang ◽  
Xin Gao ◽  
Yafeng Gong

Basalt fibers are widely used in the modification of concrete materials due to its excellent mechanical properties and corrosion resistance. In this study, the basalt fibers were used to modify reactive powder concrete (RPC). The effect of four mix proportion parameters on the working and mechanical properties of basalt fiber reactive powder concrete (BFRPC) was evaluated by the response surface methodology (RSM). The fluidity, flexural and compressive strength were tested and evaluated. A statistically experimental model indicated that D (the silica fume to cement ratio) was the key of interactions between factors, affecting other factors and controlling properties of BFRPC. The increase in basalt fiber content had a remarkable effect on increasing the flexural and compressive strength when D = 0.2. The addition of basalt fiber obviously improved the mechanical properties of RPC. While when D = 0.4, the decrease of fiber content and the increase of quartz sand content could increase the compressive strength.


Author(s):  
Nawal Siham Adamou Doumi ◽  
Hadjila Bournine Amrane ◽  
Ali Ahmed Benyahia

The weakening of the behavior of reactive powder concrete (RPC) under high temperature is a major drawback; therefore, it is necessary to find an ingredient that improves their resistance under rising temperatures. The present work involves the use of metakaolin as a substitute for sand in a reactive powder concrete (RPC) in order to assess its effect on the mechanical strength at high temperatures. The test specimens are preheated up to 100°, 300°, 500°, 700° and 900°C, respectively following a well-defined cycle, thereafter subjected to a three-point bending followed by compression tests. Samples of the tested specimens were used for thermal, mineralogical and microstructural analyses using the thermogravimetric and differential thermal analysis (TG / DTA), the X-ray diffraction (XRD) and the scanning electron microscopic Analysis (SEM).The heating tests revealed that all the specimens exploded before reaching 500°C. However, they can withstand 300°C before exploding for different exposure durations depending on the metakaolin substitution ratio. Therefore, the mechanical tests were applied only on unheated specimens and those heated up to 100°C. The results showed that the use of metakaolin improves the mechanical strength of the RPC, both at room temperature (25°C±1°C) and at 100°C. This result is confirmed by the microstructure analysis, which revealed the absence of portlandite. The latter did react with the metakaolin silica to form new calcium silicate hydrates (CSH) enhancing the mechanical strength.


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