scholarly journals MIG and TIG Joining of AA1070 Aluminium Sheets with Different Surface Preparations

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 412
Author(s):  
Elisa Fracchia ◽  
Jana Bidulská ◽  
Róbert Bidulský ◽  
Marco Actis Grande

In this work, AA1070 aluminium alloy sheets are joined using TIG and MIG welding after three different edge preparations. Shearing, water jet and plasma-cut processes were used to cut sheets, subsequently welded using ER5356 and ER4043 filler metals for TIG and MIG, respectively. Mechanical properties of the obtained sheets were assessed through tensile tests obtaining a relation between sheet preparation and welding tightness. Micro-hardness measures were performed to evaluate the effects of both welding and cutting processes on the micro-hardness of the alloy, highlighting that TIG welding gives rise to inhomogeneous micro-hardness behaviour. After tensile tests, surface fractures were observed employing scanning electron microscopy to highlight the relation between tensile properties and edge preparations. Fractures show severe oxidation in the water jet cut specimens, ductile fractures and gas porosities.

2017 ◽  
Vol 54 (1) ◽  
pp. 41-44 ◽  
Author(s):  
Maria Adina Vulcan ◽  
Celina Damian ◽  
Paul Octavian Stanescu ◽  
Eugeniu Vasile ◽  
Razvan Petre ◽  
...  

This paper deals with the synthesis of polyurea and its use as polymer matrix for nanocomposites reinforced with multi-walled carbon nanotubes (MWCNT). Two types of materials were obtained during this research, the first cathegory uses the polyurea as matrix and the second one uses a mixture between epoxy resin and polyurea. The nanocomposites were characterized by Thermogravimetric Analysis (TGA), Dynamic Mechanical Analysis (DMA), Scanning Electron Microscopy (SEM) and Tensile Tests .The elastomeric features of nanocomposites were highlighted by the results which showed low value of Tg. Also higher thermal stability with ~40oC compared with commercial products (M20) were observed, but lower mechanical properties compared to neat polyurea.


Medicina ◽  
2020 ◽  
Vol 56 (10) ◽  
pp. 520
Author(s):  
Johann Zwirner ◽  
Mario Scholze ◽  
Benjamin Ondruschka ◽  
Niels Hammer

Background and Objectives: Profound knowledge on the load-dependent behavior of human soft tissues is required for the development of suitable replacements as well as for realistic computer simulations. Regarding the former, e.g., the anisotropy of a particular biological tissue has to be represented with site- and direction-dependent particular mechanical values. Contrary to this concept of consistent mechanical properties of a defined soft tissue, mechanical parameters of soft tissues scatter considerably when being determined in tensile tests. In spite of numerous measures taken to standardize the mechanical testing of soft tissues, several setup- and tissue-related factors remain to influence the mechanical parameters of human soft tissues to a yet unknown extent. It is to date unclear if measurement extremes should be considered a variation or whether these data have to be deemed incorrect measurement outliers. This given study aimed to determine mechanical parameters of the human cranial dura mater as a model for human soft tissues using a highly standardized protocol and based on this, critically evaluate the definition for the term mechanical “variation” of human soft tissue. Materials and Methods: A total of 124 human dura mater samples with an age range of 3 weeks to 94 years were uniformly retrieved, osmotically adapted and mechanically tested using customized 3D-printed equipment in a quasi-static tensile testing setup. Scanning electron microscopy of 14 samples was conducted to relate the mechanical parameters to morphological features of the dura mater. Results: The here obtained mechanical parameters were scattered (elastic modulus = 46.06 MPa, interquartile range = 33.78 MPa; ultimate tensile strength = 5.56 MPa, interquartile range = 4.09 MPa; strain at maximum force = 16.58%, interquartile range = 4.81%). Scanning electron microscopy revealed a multi-layered nature of the dura mater with varying fiber directions between its outer and inner surface. Conclusions: It is concluded that mechanical parameters of soft tissues such as human dura mater are highly variable even if a highly standardized testing setup is involved. The tissue structure and composition appeared to be the main contributor to the scatter of the mechanical parameters. In consequence, mechanical variation of soft tissues can be defined as the extremes of a biomechanical parameter due to an uncontrollable change in tissue structure and/or the respective testing setup.


2019 ◽  
Vol 54 (8) ◽  
pp. 1119-1126
Author(s):  
Mohammad Mokhles ◽  
Morteza Hosseini ◽  
Habib Danesh-Manesh ◽  
Seyed Mojtaba Zebarjad

This research studies the structure and mechanical properties of Ni/Ti multilayered composites produced from commercial pure Ni and Ti foils by accumulative roll-bonding technique. To investigate these properties, scanning electron microscopy, Vickers microhardness, and uniaxial tensile tests were conducted at different processing cycles. Studies showed that in terms of structure, Ni and Ti layers maintain their continuity even up to 10 cycles of accumulative roll-bonding. Moreover, the energy-dispersive spectroscopy in scanning electron microscopy detected no deformation induced diffusion or reactive interfacial zones. It was found that by increasing the accumulative roll-bonding cycles, tensile and yield strengths as well as the hardness of the composite enhance and the total elongation reduces continuously.


2007 ◽  
Vol 546-549 ◽  
pp. 1699-1702
Author(s):  
Xi Ying Zhou ◽  
Liang He ◽  
Yan Hui Liu

Al-Cu-Fe quasicrystals powder was used to prepare the thin films on the surface of the A3 steel by the means of DMD-450 vacuum evaporation equipment. The thin films with different characterization were obtained through different parameters. The microstructures of the thin films were analyzed by Scanning Electron Microscopy (SEM) and X-ray Diffraction (XRD). Additionally, the nano-hardness and the modulus of the films are tested by MTS and Neophot micro-hardness meter. The results showed that the modulus of the films was about 160GPa. Nano hardness of the films was about 7.5 Gpa. The films consisted of CuAl2, AlCu3. The thickness and the micro-hardness of the films are improved. In same way, with the increase of the electric current, the thickness and the hardness of the films are also improved. Along with increase of the time and the electric current, the wear behavior of the films was improved. To some extent, the microstructure of films contained the quasicrystal phase of Al65Cu20Fe15.


Author(s):  
KSK Sasikumar ◽  
KP Arulshri ◽  
K Ponappa ◽  
M Uthayakumar

Metal matrix composites are difficult to machine in traditional machining methods. Abrasive water jet machining is a state-of-the art technology which enables machining of practically all engineering materials. This article deals with the investigation on optimization of process parameters of abrasive water jet machining of hybrid aluminium 7075 metal matrix composites with 5%, 10% and 15% of TiC and B4C (equal amount of each) reinforcement. The kerf characteristics such as kerf top width, kerf angle and surface roughness were studied against the abrasive water jet machining process parameters, namely, water jet pressure, jet traverse speed and standoff distance. Contribution of these parameters on responses was determined by analysis of variance. Regression models were obtained for kerf characteristics. Contribution of traverse speed was found to be more than other parameters in affecting top kerf width. Water jet pressure influenced more in affecting kerf angle and surface finish. The microstructures of machined surfaces were also analysed by scanning electron microscopy. The scanning electron microscopy investigations exposed the plastic deformation cutting of hybrid 7075 aluminium metal matrix composite. X-ray diffraction analysis results proved the non-entrapment of abrasive particle on the machined surface.


2012 ◽  
Vol 729 ◽  
pp. 246-251 ◽  
Author(s):  
Sándor Kling ◽  
Tibor Czigány

The geometry and mechanical properties of solid and hollow carbon fibres were investigated by light-and scanning electron microscopy, and by single fibre tensile tests. The hollowness factor of fibres was determined by their external and internal diameter. The tensile strength was determined by single fibre tensile break tests. It was shown that the bigger the diameter of the fibres the lower the mechanical properties is. It was found that the hollow carbon fibres are suitable for preparation of a self-repairing composite with the advantage over other solutions because of their geometrical and mechanical properties.


2016 ◽  
Vol 51 (14) ◽  
pp. 1971-1977 ◽  
Author(s):  
NH Noor Mohamed ◽  
Hitoshi Takagi ◽  
Antonio N Nakagaito

The mechanical properties of cellulose nanofiber-reinforced polyvinyl alcohol composite were studied. Neat polyvinyl alcohol films, cellulose nanofiber sheets, and their nanocomposites containing cellulose nanofiber weight ratios of 5, 15, 30, 40, 45, 50 and 80 wt% were fabricated. Heat treatment by hot pressing at 180℃ was conducted on the specimens to study its effect to the mechanical properties and the results were compared with the non heat-treated specimens. Morphology of the composites was studied by scanning electron microscopy and the mechanical properties were evaluated by means of tensile tests. The results showed that increase of cellulose nanofiber content from 5 wt% to 80 wt% has increased the tensile strength of the composites up to 180 MPa, with cellulose nanofiber content higher than 40 wt% yielding higher tensile strength. The heat-treated specimens exhibited higher tensile strength compared to those of untreated specimens.


2013 ◽  
Vol 813 ◽  
pp. 345-350
Author(s):  
Xiong Wei Wang ◽  
Xiao Song Jiang ◽  
De Gui Zhu ◽  
Luo Zhang

Al-Si-Al2O3 composites were prepared by powder metallurgy with in-situ synthesis technology. The recovery and recrystallization behavior of Al-Si-Al2O3 composites which underwent compression and then heat-treatment under different temperature were studied using micro-hardness tester, optical microscope (OM) and scanning electron microscopy (SEM) . The results showed that the hardness of composites increased dramatically after compression, and the sample containing 5wt% Si was increasing more evidently than the sample including 10wt%Si. Heat treatment gradually eliminated work hardening; meanwhile the fact that the hardness of composites trended to decline greatly when subjected to annealing suggested occurrence of recovery and recrystallization inside the composites. Recrystallization nucleation preferentially took place in the region near the particle, while the growth of recrystallized grains can also be hindered owning to the pining effect of particles. Depending on the analysis of microstructure and microhardness, it can be concluded that the recrystallization temperature of Al-wt.5%Si-Al2O3 composites was 500°C and the Al-wt.10%Si-Al2O3 composites was 525°C.


2011 ◽  
Vol 317-319 ◽  
pp. 429-435 ◽  
Author(s):  
Dong Ying Ju ◽  
Xin Mao Fu ◽  
Shun Na ◽  
Bing Han ◽  
Xiao Hu Deng

Water jet cavitation peening is applied to improve the strength and mechanical properties of the friction-welded joints of titanium alloys. Scanning electron microscopy observations of the microstructure of the welded joints and welded area before/after water jet cavitation peening confirm slip dislocation at the microstructure near the surface of the specimens. The residual stress on the surface of the welded joint is measured by X-ray diffraction. The results indicate the effect of peening time on the strength of compressive residual stress.


HortScience ◽  
1992 ◽  
Vol 27 (6) ◽  
pp. 651f-651
Author(s):  
Yasuo Tatsumi ◽  
Alley E. Watada ◽  
Peter P. Ling

Water jet technology to slice carrots or salt treatment prior to slicing was studied to minimize the unappealing whitish tissue noted with carrot sticks. The water jet was a fine stream with 378,950 kPa force. Salt treatment consisted of immersing carrots in NaCl solution ranging from 0.0 to 1.0 M concentration for 3 to 20 hours. Subsequently, the carrots were sliced, stored at 5 C, and analyzed. Carrot sticks sliced with the water jet had a greater amount of white tissue than those sliced with a knife. Scanning electron microscopy showed that the water jet caused grooves on the cut surface, which exposed many layers of cells to dehydrate rapidly. The grooves probably can be minimized by increasing the speed of slicing. Salt treatments of 0.5 to 1.0 M concentration caused 3 to 10 percent weight loss when treated for 20 hours at 5 C or 3 hours at 20 C. Carrot sticks with increased weight loss had less whitish tissue and had an appearance of freshly cut sticks; however, the textural quality decreased.


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