scholarly journals Finite Element Analysis of Dynamic Recrystallization of Casting Slabs during Hot-Core Heavy Reduction Rolling Process

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 181
Author(s):  
Haijun Li ◽  
Tianxiang Li ◽  
Meina Gong ◽  
Zhaodong Wang ◽  
Guodong Wang
Keyword(s):  
Grain Size ◽  
Dynamic Recrystallization ◽  
Volume Fraction ◽  
Rolling Process ◽  
Reduction Ratio ◽  
Secondary Development ◽  
Innovative Technology ◽  
Element Analysis ◽  
The Core ◽  
Average Grain Size

Hot-core heavy reduction rolling (HHR2) is an innovative technology, where a two-high rolling mill is installed after the solidification end of a strand, which can significantly eliminate the core defects of the slab. The mill exhibits a heavy reduction ratio, which promotes the dynamic recrystallization (DRX) of the slab. This study aims to optimize the parameters of the HHR2 process considering the effect of DRX on microstructure homogeneity. The secondary development of commercial software DEFORM-3D is conducted to calculate the deformation and DRX behavior of HHR2 for different reduction ratios. The parameters of DRX volume fraction and DRX grain size are compared, and finer DRX grains are obtained when the greater reduction ratios are conducted in HHR2. Then, corresponding to the deformation conditions in the HHR2, the thermal–mechanical simulations are conducted on the Gleeble3800 to obtain the average grain sizes before and after this process. When the reduction amount increases from 20 mm to 50 mm, the difference of average grain size between the core and the surface reduces by 52%. In other words, appropriately enhancing the reduction ratio is helpful to reduce the average austenite grain and promote the microstructure uniformity of the slab. These results provide some valuable information on the design of deformation parameters for HHR2.

Finite Element Analysis on Microstructure Evolution of Hot Ring Rolling Process

2008 ◽  
Vol 575-578 ◽  
pp. 1455-1460 ◽  
Author(s):  
Zhi Chao Sun ◽  
He Yang ◽  
Xin Zhe Ou
Keyword(s):  
Grain Size ◽  
Microstructure Evolution ◽  
Volume Fraction ◽  
Small Deformation ◽  
Local Area ◽  
Rolling Process ◽  
Ring Rolling ◽  
Rigid Plastic ◽  
Element Analysis ◽  
Average Grain Size

Hot ring rolling (HRR) is a 3D unsteady-state and coupled thermo-mechanical process, the metal undergoes complicated unequal deformation and microstructure evolution. In this paper a 3D rigid-plastic and coupled thermo-mechanical FEM model for hot ring rolling was developed based on DEFORM3D platform, taking dynamic recrystallization (DRX) volume fraction, DRX grain size, recystallization volume fraction and average grain size as objects, the mechanism of material microstructure evolution and distributions in HRR process are thoroughly studied. The results show that: with the HRR progressing, the DRX volume fraction, volume fraction, DRX grain size and average grain size have the similar distributing characteristic, and the distribution zones expand from a small local area into the whole ring strip, then diffuse to the mid-layer of ring with small deformation, their distributions become more uniform. Meanwhile with increase of deformation, the values of the DRX volume fraction and recrystallization volume fraction augment, i.e. the degree of recystallization increases. The DRX grain size also augments due to local high temperature, while the average grain size decreases. In general during HRR process the distributions of DRX volume fraction, recrystallization volume fraction, DRX grain size, and average grain size are ununiform due to unequal deforming in HRR process.

Study on Dynamic Recrystallization Behavior in Deformed Austenite of 52100 Steel by Using JMAK-Model

2013 ◽  
Vol 275-277 ◽  
pp. 1833-1837
Author(s):  
Ke Lu Wang ◽  
Shi Qiang Lu ◽  
Xin Li ◽  
Xian Juan Dong
Keyword(s):  
Grain Size ◽  
Dynamic Recrystallization ◽  
Hot Deformation ◽  
Volume Fraction ◽  
True Strain ◽  
Strain And Strain Rate ◽  
Average Grain Size ◽  
Dynamic Recrystallization Behavior ◽  
Simulation And Experiment ◽  
Good Agreement

A Johnson-Mehl-Avrami-Kolmogorov (JMAK)-model was established for dynamic recrystallization in hot deformation process of 52100 steel. The effects of hot deformation temperature, true strain and strain rate on the microstructural evolution of the steel were physically studied by using Gleeble-1500 thermo-mechanical simulator and the experimental results were used for validation of the JMAK-model. Through simulation and experiment, it is found that the predicted results of DRX volume fraction, DRX grain size and average grain size are in good agreement with the experimental ones.

scholarly journals Effects of Repetitive Upsetting Extrusion on the Microstructure and Texture of GWZK124 Alloy under Different Starting Temperatures

Materials ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2437
Author(s):  
Guanshi Zhang ◽  
Zhimin Zhang ◽  
Yingze Meng ◽  
Zhaoming Yan ◽  
Xin Che ◽  
...  
Keyword(s):  
Grain Size ◽  
Dynamic Recrystallization ◽  
Grain Refinement ◽  
Volume Fraction ◽  
Bimodal Microstructure ◽  
Continuous Dynamic Recrystallization ◽  
Average Grain Size ◽  
Second Phases ◽  
Continuous Dynamic ◽  
Weak Texture

The effects of repetitive upsetting extrusion under different starting temperatures on the microstructure and texture of GWZK124 alloy were investigated. The results clearly showed that the particles and second phases induced dynamic recrystallization (DRX), which can be explained by the particle-stimulated nucleation (PSN) mechanism. It was shown that grain refinement during repetitive upsetting extrusion (RUE) is dominated by a complicated combination of continuous dynamic recrystallization and discontinuous dynamic recrystallization. The RUEed alloys under different starting temperatures exhibited a bimodal microstructure comprising fine DRXed grains with weak texture and coarse deformed grains with strong texture. The DRXed grains could weaken the texture. As the RUE starting temperature decreased, the average grain size increased and the volume fraction of DRXed grains decreased.

Computational Simulation of Dynamic Recrystallization and Severe Deformation of AA7075 Alloy

2017 ◽  
Author(s):  
José Luis Hernández-Rivera ◽  
Perla Julieta Cerda Vázquez ◽  
Jose de Jesús Cruz Rivera ◽  
Pedro de Jesús García Zugasti ◽  
Mitsuo Osvaldo Ramos Azpeitia
Keyword(s):  
Grain Size ◽  
Dynamic Recrystallization ◽  
Volume Fraction ◽  
Experimental Testing ◽  
Computational Simulation ◽  
Peak Load ◽  
Model Parameters ◽  
Heterogeneous Distribution ◽  
Average Grain Size ◽  
Fourth Pass

The empirical model of dynamic recrystallization (DRX) coupled with DEFORM 3D® software (based on the finite element method (FEM)) was used to predict the microstructural evolution of the AA7075 processed by four passes of equal channel angular pressing (ECAP) at 250° C. The DRX model parameters were taken from the literature. The simulation results showed that the DRX exhibited a heterogeneous distribution from the back to the frontal part of the sample and this heterogeneity markedly diminished in the fourth pass. The recrystallized volume fraction reached 50% in most of the sample in the fourth pass and the average grain size did not show significant changes, going from an initial value of 16.4 μm to 12.5 μm. This latter result was attributed to the fact that DRX occurred partially even for the last pass. Experimental testing of ECAP was conducted by using the same conditions of computational simulation. The validation of model was performed by comparison of average grain size values with those obtained experimentally by means of image analysis applied on micrographs that were acquired by means of optical microscopy (OM). Hardness and peak load values also indicated the occurrence of a partial dynamic recrystallization and recovery.

Dynamic Recrystallization of Al Alloy 7075 in Turning

2016 ◽  
Vol 138 (7) ◽  
Author(s):  
A. Tabei ◽  
D. S. Shih ◽  
H. Garmestani ◽  
S. Y. Liang
Keyword(s):  
Grain Size ◽  
Dynamic Recrystallization ◽  
Grain Growth ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Al Alloy ◽  
Machined Surface ◽  
Element Analysis ◽  
Microscopy Imaging ◽  
Average Grain Size

This work investigates the effects of turning process parameters on recrystallization behavior in Al alloy 7075. To realize this purpose, samples were machined under different cutting speeds and material feed rates at two extreme levels. Microscopy imaging reveals that activation of dynamic recrystallization or grain growth depends on the combination of applied cutting parameters. Increasing the cutting speed intensifies recrystallization, while the feed rate governs the grain growth. Adjusting the cutting parameters enables one to obtain a desired average grain size below the machined surface, up to a ∼180 μm depth. The average grain size of the initial material was 31.6 μm. The imposed processing parameters successfully yielded average grain sizes in the range from 19 to 44 μm. Additionally, a computational framework work consisting of finite-element analysis (FEA) coupled with kinetic-based modeling of recrystallization was developed, which is capable of following the trend of change in the average grain size and acceptably predicts the evolved average grain size.

Microstructure Prediction during Hot Deformation Using New Dynamic Recrystallization Model and Finite Element Analysis

2014 ◽  
Vol 611-612 ◽  
pp. 483-488
Author(s):  
Ho Won Lee ◽  
Young Seon Lee ◽  
Seong Hoon Kang
Keyword(s):  
Finite Element Analysis ◽  
Grain Size ◽  
Finite Element ◽  
Dynamic Recrystallization ◽  
Hot Deformation ◽  
Pure Copper ◽  
Hot Compression ◽  
State Variables ◽  
Element Analysis ◽  
Average Grain Size

In this study, dynamic recrystallization during nonisothermal hot deformation was numerically simulated by finite element analysis and new physically based dynamic recrystallization model. The dynamic recrystallization model was developed based on mean field approach by assuming grain aggregate as representative volume element. For each grain aggregate, changes of state variables such as dislocation density and grain size were calculated using three sub-models for work hardening, nucleation, and nucleus growth. The developed dynamic recrystallization model was validated by comparing with isothermal hot compression of pure copper. Finally, developed dynamic recrystallization model was combined with finite element method to predict the local changes of microstructure and average grain size during nonisothermal hot compression of pure copper and hot tube extrusion of austenitic stainless steel. The simulation results were in reasonably good agreement with experimentally determined microstructures.

Microstructural Control of Ductile Crack Propagation in TMCP HSLA Pipeline Steels

2014 ◽  
Vol 922 ◽  
pp. 568-573
Author(s):  
Victor Carretero Olalla ◽  
N. Sanchez Mouriño ◽  
Philippe Thibaux ◽  
Leo Kestens ◽  
Roumen H. Petrov
Keyword(s):  
Grain Size ◽  
Crack Propagation ◽  
Volume Fraction ◽  
Main Role ◽  
Charpy Test ◽  
Initiation And Propagation ◽  
Average Grain Size ◽  
Main Disadvantage ◽  
Steel Grades ◽  
Increasing Demand

Control of ductile fracture propagation is one of the major concerns for pipeline industry, particularly with the increasing demand of new control rolled steel grades required to maintain integrity at high operational pressures. The objective of this research is to understand which microstructural features govern crack propagation, and to analyse the effect of two of them (average grain size, and volume fraction of pearlite). The main disadvantage during classical Charpy test was to discriminate the crack initiation and propagation energy during fracture of a notched sample. The initiation appears to be caused by the stress state in the neighbouring of Ti-containing precipitates or pearlite particles (no presence of M/A constituents or MnS inclusions was detected in the evaluated grades), propagation-arrest of the crack is assumed to play the main role concerning the control of fracture. Our approach to characterize the fracture resistance is to measure the energy absorbed during the crack propagation stage by means of load-displacement curves obtained via instrumented Charpy test. It was observed that the energy absorbed during crack propagation is not influenced by the average grain size but by the fraction and the morphological (banded-not banded) distribution of second pearlitic phase. This suggests that a different approach to characterize the heterogeneities in grain size clustering might be followed to correlate the energy measured during crack propagation and the morphological features of the steel.

scholarly journals Static Recrystallization Microstructure Evolution in a Cold-Deformed Ni-Based Superalloy during Electropulsing Treatment

Crystals ◽  
2020 ◽  
Vol 10 (10) ◽  
pp. 884
Author(s):  
Hongbin Zhang ◽  
Chengcai Zhang ◽  
Baokun Han ◽  
Kuidong Gao ◽  
Ruirui Fang ◽  
...  
Keyword(s):  
Grain Size ◽  
Thermal Effect ◽  
Static Recrystallization ◽  
Volume Fraction ◽  
Heating Effect ◽  
Wind Force ◽  
Average Grain Size ◽  
Higher Temperature ◽  
Electropulsing Treatment ◽  
Electron Wind

The influence of electropulsing treatment (EPT) parameters on the static recrystallization (SRX) microstructure in a cold-deformed Ni-based superalloy was investigated. During EPT, both the volume fraction of SRX grains and the average grain size increased with the increasing EPT temperature, which was attributed to the thermal effect and athermal effect induced by EPT. The mobility of SRX grain boundaries was promoted at the higher temperature due to the thermal effect, while the nucleation rate would be increased by EPT through decreasing the thermodynamic barrier. The formation of parallel dislocations caused by electron wind force could also play an indirect role in promoting SRX process. Moreover, the volume fraction of SRX grains increased significantly with the extension of EPT time at 700 °C, while the EPT time had a trivial effect on the average grain size. In addition, the sufficient deformation was essential to the occurrence of SRX behavior during EPT, and the localized Joule heating effect could promote the SRX behavior in the samples with the larger strains. Besides that, the influence of twining and carbides on the SRX behaviors was also investigated.

scholarly journals Enhanced Mechanical Properties of Mg-6Sn-3Al-1Zn Alloy with Bimodal Grain Size Disturbed in the Microstructure Uniformly through Changing the Rolling Temperature

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Fuan Wei ◽  
Jinhui Wang ◽  
Ping Li ◽  
Bo Shi
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Yield Strength ◽  
Volume Fraction ◽  
Rolling Temperature ◽  
Average Grain Size ◽  
Small Grains ◽  
Mg2sn Phase ◽  
Average Size ◽  
Bimodal Grain Size

The mechanical properties of Mg-6Sn-3Al-1Zn alloy were enhanced with bimodal grain size disturbed in the microstructure uniformly; the Mg-6Sn-3Al-1Zn alloys were rolled with 60% thickness reduction at different rolling temperatures. The results have shown that the Mg-6Sn-3Al-1Zn alloys are composed of Mg2Sn phase and α-Mg matrix phase. When the rolling temperature was less than or equal to 400°C, with the rolling temperature increasing, the average size and volume fraction of Mg2Sn phase and the average grain size of small grains remained unchanged, the average grain size of large grains decreased, the volume fraction of small grains increased, and the yield strength of the alloy increased. When the rolling temperature reached 450°C, the average size and volume fraction of Mg2Sn phase and the average grain size of large grains increased, and the volume fraction of small grains and the yield strength of the alloy decreased. The elongation increased with the rolling temperature increasing, but the change trend of hardness was just opposite. When the alloy was rolled at 400°C, the average sizes of small grains, large grains, and Mg2Sn phases were 3.66 μm, 9.24 μm, and 19.5 μm, respectively. The volume fractions of small grains, large grains, and Mg2Sn phases were 18.6%, 77.6%, and 3.8%, respectively. And the tensile properties reached the optimum; for example, the tensile strength, yield strength, elongation, and Vickers hardness were 361 MPa, 289.5 MPa, 20.5%, and 76.3 HV, respectively.

Microstructure Prediction by Finite Element Analysis during Hot Rolling of Magnesium Alloy Sheets

2015 ◽  
Vol 661 ◽  
pp. 105-112
Author(s):  
Yeong Maw Hwang ◽  
Tso Lun Yeh
Keyword(s):  
Grain Size ◽  
Magnesium Alloy ◽  
Optimal Conditions ◽  
Compression Tests ◽  
Element Analysis ◽  
Grain Sizes ◽  
Average Grain Size ◽  
Microstructure Prediction ◽  
Alloy Microstructure ◽  
The Relationship

Material’s plastic deformation by hot forming processes can be used to make the materials generate dynamic recrystallization (DRX) and fine grains and accordingly products with more excellent mechanical properties, such as higher strength and larger elongation can be obtained. In this study, compression tests and water quenching are conducted to obtain the flow stress of the materials and the grain size after DRX. Through the regression analysis, prediction equations for the magnesium alloy microstructure were established. Simulations with different rolling parameters are conducted to find out the relationship between the DRX fractions or grain sizes of the rolled products and the rolling parameters. The simulation results show that rolling temperature of 400°C and thickness reduction of 50% are the optimal conditions. An average grain size of 0.204μm-0.206μm in the microstructure is obtained and the strength and formability of ZK60 magnesium alloys can be improved.

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