scholarly journals Design of a Compliant Mechanism Based Four-Stage Amplification Piezoelectric-Driven Asymmetric Microgripper

Micromachines ◽  
2019 ◽  
Vol 11 (1) ◽  
pp. 25
Author(s):  
Xiaodong Chen ◽  
Zilong Deng ◽  
Siya Hu ◽  
Jinhai Gao ◽  
Xingjun Gao
Keyword(s):  
Compliant Mechanism ◽  
Experimental Tests ◽  
Element Analysis ◽  
Output Displacement ◽  
Amplification Ratio ◽  
Output Force ◽  
Characteristics Analysis ◽  
The Relationship ◽  
Two Sides ◽  
Theoretical Results

The existing symmetrical microgrippers have larger output displacements compared with the asymmetrical counterparts. However, the two jaws of a symmetrical microgripper are less unlikely to offer the same forces on the two sides of a grasped micro-object due to the manufacture and assembly errors. Therefore, this paper proposes a new asymmetric microgripper to obtain stable output force of the gripper. Compared with symmetrical microgrippers, asymmetrical microgrippers usually have smaller output displacements. In order to increase the output displacement, a compliant mechanism with four stage amplification is employed to design the asymmetric microgripper. Consequently, the proposed asymmetrical microgripper possesses the advantages of both the stable output force of the gripper and large displacement amplification. To begin with, the mechanical model of the microgripper is established in this paper. The relationship between the driving force and the output displacement of the microgripper is then derived, followed by the static characteristics’ analysis of the microgripper. Furthermore, finite element analysis (FEA) of the microgripper is also performed, and the mechanical structure of the microgripper is optimized based on the FEA simulations. Lastly, experimental tests are carried out, with a 5.28% difference from the FEA results and an 8.8% difference from the theoretical results. The results from theoretical calculation, FEA simulations, and experimental tests verify that the displacement amplification ratio and the maximum gripping displacement of the microgripper are up to 31.6 and 632 μm, respectively.

scholarly journals Research on three-stage amplified compliant mechanism-based piezo-driven microgripper

2020 ◽  
Vol 12 (3) ◽  
pp. 168781402091147 ◽  
Author(s):  
Xiaodong Chen ◽  
Zilong Deng ◽  
Siya Hu ◽  
Xingjun Gao ◽  
Jinhai Gao
Keyword(s):  
Amplification Factor ◽  
Compliant Mechanism ◽  
Structural Parameters ◽  
Maximum Output ◽  
Driving Voltage ◽  
Element Analysis ◽  
Compact Structure ◽  
Output Displacement ◽  
Amplification Ratio ◽  
Input Variables

The microgripper based on the principle of lever amplification is easy to realize; however, the theoretical amplification factor is limited by the space size and the structure is not compact enough. The microgripper based on the triangular amplification principle has a compact structure and high amplification factor, but it is not conducive to miniaturization design. Considering compactness, parallel clamping, high magnification, and miniaturization design, a three-stage amplifier consisting of a semi-rhombic amplifier and lever amplifiers is designed. To begin with, the theoretical amplification ratio and the relationship between input variables and output variables are calculated by energy method. Furthermore, the finite element analysis software is used to optimize the structural parameters and analyze the performance of the model. Lastly, the experimental verification is carried out. At 150 V of driving voltage, the maximum output displacement was 530mm, and the actual magnification was 24 times. Microparts can be gripped in parallel and stably, which confirms the validity of the design.

scholarly journals Characteristics Analysis and Testing of SMA Spring Actuator

2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Jianzuo Ma ◽  
Haolei Huang ◽  
Jin Huang
Keyword(s):  
Shape Memory ◽  
Load Capacity ◽  
Output Displacement ◽  
Output Force ◽  
Characteristics Analysis ◽  
Different Temperatures ◽  
Sma Spring ◽  
Increasing Temperature ◽  
Relationship Of ◽  
The Relationship

The biasing form two-way shape memory alloy (SMA) actuator composed of SMA spring and steel spring is analyzed. Based on the force equilibrium equation, the relationship between load capacity of SMA spring and geometric parameters is established. In order to obtain the characteristics of SMA spring actuator, the output force and output displacement of SMA spring under different temperatures are analyzed by the theoretical model and the experimental method. Based on the shape memory effect of SMA, the relationship of the SMA spring actuator's output displacement with the temperature, the stress and strain, the material parameters, and the size parameters is established. The results indicate that the trend of theoretical results is basically consistent with the experimental data. The output displacement of SMA spring actuator is increased with the increasing temperature.

scholarly journals Design and Experiment Using Flexible Bumps for Piezoelectric-Driven Hydraulically Amplified Braille Dot Display

Micromachines ◽  
2021 ◽  
Vol 12 (7) ◽  
pp. 795
Author(s):  
Xiaochao Tian ◽  
Yuze Sun ◽  
Zhiyao Li ◽  
Hu Wang ◽  
Zhicong Wang ◽  
...  
Keyword(s):  
Structural Parameters ◽  
Water Discharge ◽  
Experimental Tests ◽  
Output Displacement ◽  
Amplification Ratio ◽  
Fluid Resonance ◽  
Piezoelectric Vibrator ◽  
Flexible Film ◽  
Touch Sensitivity ◽  
Sensitivity Standard

This paper describes the design of a piezoelectric-driven hydraulically amplified Braille-flexible bump device that enables the flexible formation of Braille characters. A piezoelectric vibrator is used to excite fluid resonance in a cavity, and displacement is realized by compressing the fluid, allowing Braille character dots to be formed. First, the structural design and working principle of the device, as well as the method used to drive the fluid, are explained. Expressions for the output displacement and amplification ratio of the flexible film and piezoelectric vibrator are then obtained through kinetic analysis of the system unit. Subsequently, the structural parameters that affect the output displacement and the liquid amplification are described. Finally, experimental tests of the system are explained. The results indicate that the output displacement of the contact formed by the flexible film reaches 0.214 mm, satisfying the requirements of the touch sensitivity standard for the blind, when the fluid cavity diameter measures 31 mm and the resonance frequency is 375.4 Hz. The corresponding water discharge is 8.8 mL. This study proves that constructing a Braille bump device in this way is both feasible and effective.

scholarly journals Accommodative Haptics Study Based on Flexible Amplification Mechanism

2020 ◽  
pp. 1-7
Author(s):  
Wenjing Wang ◽  
Qiuyue Du ◽  
Wenjing Chen ◽  
Bin Tian ◽  
Wenjing Wang
Keyword(s):  
Measurement Data ◽  
Theoretical Method ◽  
Structural Features ◽  
Stable Range ◽  
Element Analysis ◽  
Output Displacement ◽  
Amplification Ratio ◽  
Motion Trajectories ◽  
Bridge Type ◽  
Lens Power

In this study, we take the effect of the anterior movement of the optic into account and propose a novel haptic based on lever-type and bridge-type flexible amplification mechanisms. Based on the consideration of the offset of the rotation center of the flexible hinge, we have deduced the formula for calculating the amplification ratio of the proposed four-stage amplifier. The geometric parameters and the material property parameters, in terms of the clinical measurement data of the human eye, are assumed to restrain the structural features and motion trajectories for the amplifier. As the ciliary muscle achieves the contraction limit, the output displacement and amplification ratio reach the highest and lowest values, separately, and gradually approach a stable range. The amplification ratio of formula calculation and FEA (Finite Element Analysis) are around 18.86 and 17.79, respectively, with the input displacement ranging from 0.115mm to 0.127mm. The error of the amplification ratio between theoretical method and FEA is less than 5%. The presented haptic acting as a four-stage displacement amplifier, enables an improved lens power of 3.80 diopters to obtain much more focus shift to achieve a better near visual performance for patients.

Design, analysis and test of a novel cylinder-driven mode applied to microgripper

2021 ◽  
pp. 1-14
Author(s):  
Xiaodong Chen ◽  
ZM Xie ◽  
Huifeng Tan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Compliant Mechanisms ◽  
Research Field ◽  
Driving Pressure ◽  
Maximum Output ◽  
Element Analysis ◽  
Output Displacement ◽  
Micro Parts ◽  
The Relationship

Abstract How to enlarge the output displacement is a key issue in the research field of microgrippers. It is difficult to further enlarge the output displacement for the traditional displacement transmission mechanism (DTM). In this research, a two-stage amplification cylinder-driven DTM based on the compliant mechanisms is designed to realize the displacement output expansion. The opening and closing of the clamping jaws is driven by the air cylinder to enlarge the output displacement of the microgripper. According to the analysis of statics model of the mechanism, the relationship between the output displacement of the microgripper and the driving pressure of the cylinder is established. The magnification of the microgripper is obtained using a dynamic model. Moreover, based on the finite element analysis, the mechanical structure parameters are optimized. The microgripper was fabricated by utilizing wire electro discharge machining (WEDM) technique, and then a series of experiments were carried out to obtain the relationship between the displacement and the driving pressure. It is found that the maximum output displacement measured is 1190.4μm under the pressure of 0-0.6 Mpa, corresponding to the magnification of 47.63. Compared with the results of finite element analysis and theoretical calculation, the test results have a discrepancy of 2.39% and 6.62%, respectively. The microgripper has successfully grasped a variety of micro-parts with irregular shapes, and parallel grasping can be achieved, demonstrating the potential application of this design in the field of micromanipulation.

Simulation and Experimental Study of the Coupling Drive Magnetic Field for Embedded Giant Magnetostrictive Actuators

2012 ◽  
Vol 510 ◽  
pp. 322-327
Author(s):  
Bin Wang ◽  
Yi Jie Wu ◽  
Lei Zhang
Keyword(s):  
Magnetic Field ◽  
Matrix Material ◽  
Experimental Tests ◽  
High Frequencies ◽  
Output Displacement ◽  
Close Relationship ◽  
The Matrix ◽  
Magnetostrictive Actuators ◽  
Magnetostrictive Actuator ◽  
The Relationship

Embedded giant magnetostrictive actuator (EGMA) is one of the most important applications of magnetostrictive material. Giant magnetostrictive actuators can deliver big-output displacement and can be driven at high frequencies. These characteristics make them suitable for a variety of positioning. However, because of the limitation of structure, the drive coil and EGMA cannot be any size as needed, so how to maximize the displacement in the limitative situation by optimization becomes the key of design. Several methods are available in the literature, but the coupling drive magnetic field of EGMA and its matrix material is often ignored. In fact, there was a close relationship between the matrix material and the distribution of drive magnetic field. To analyze the relationship, this paper establishes the magnetic circuit model for EGMA. The simulation of the coupling drive magnetic field is also presented. Finally the assumption is validated through experimental tests carried out with two different matrix materials.

Non-Dimensional Kinetoelastostatic Maps for Compliant Mechanisms

2013 ◽  
Author(s):  
Santosh D. B. Bhargav ◽  
Harish I. Varma ◽  
G. K. Ananthasuresh
Keyword(s):  
Cross Sections ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Slenderness Ratio ◽  
Element Analysis ◽  
Output Displacement ◽  
Static Responses ◽  
Slender Beams ◽  
Applied Forces ◽  
The Cross

How do we assess the capability of a compliant mechanism of given topology and shape? The kinetoelastostatic maps proposed in this paper help answer this question. These maps are drawn in 2D using two non-dimensional quantities, one capturing the nonlinear static response and the other the geometry, material, and applied forces. Geometrically nonlinear finite element analysis is used to create the maps for compliant mechanisms consisting of slender beams. In addition to the topology and shape, the overall proportions and the proportions of the cross-sections of the beam segments are kept fixed for a map. The finite region of the map is parameterized using a non-dimensional quantity defined as the slenderness ratio. The shape and size of the map and the parameterized curves inside it indicate the complete kinetoelastostatic capability of the corresponding compliant mechanism of given topology, shape, and fixed proportions. Static responses considered in this paper include input/output displacement, geometric amplification, mechanical advantage, maximum stress, etc. The maps can be used to compare mechanisms, to choose a suitable mechanism for an application, or re-design as may be needed. The usefulness of the non-dimensional maps is presented with multiple applications of different variety. Non-dimensional portrayal of snap-through mechanisms is one such example. The effect of the shape of the cross-section of the beam segments and the role of different segments in the mechanism as well as extension to 3D compliant mechanisms, the cases of multiple inputs and outputs, and moment loads are also explained. The effects of disproportionate changes on the maps are also analyzed.

Experimental Research on Concrete Filled Thin-Walled Steel Tube Long Columns

2008 ◽  
Vol 400-402 ◽  
pp. 551-557 ◽  
Author(s):  
Bao Zhu Cao ◽  
Yao Chun Zhang ◽  
Yue Ming Zhao
Keyword(s):  
Experimental Research ◽  
Local Buckling ◽  
Steel Tube ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Global Buckling ◽  
Thin Walled ◽  
Relationship Of ◽  
The Relationship ◽  
Theoretical Results

Experimental research on square and octagonal concrete filled thin-walled steel tube long columns of 6 specimens in axial compression and 8 specimens in eccentric compression is undertaken. The relationship of global buckling bearing capacity of the columns and local buckling of the steel tubes is obtained. The test indicates that local buckling occurs in steel tube of each column before it reaches ultimate capacity, and has little effect on global buckling performance. The ultimate load decreases obviously with the increase of slender ratio and eccentricity. The ductility of columns increases with the increase of steel ratio in composite sections. Composite beam element of ANSYS is adopted in the finite element analysis. The theoretical results are agreed well with test..

Robust Design of Bistable Compliant Mechanisms Using the Bistability of a Clamped-Pinned Beam

2008 ◽  
Author(s):  
Young Seok Oh ◽  
Sridhar Kota
Keyword(s):  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Experimental Tests ◽  
Operating Conditions ◽  
Loading Conditions ◽  
Element Analysis ◽  
Bistable Behavior ◽  
Stable Position ◽  
Straight Beam ◽  
Free Beam

Our research investigates a new approach to design of bistable compliant mechanisms using the bistability of a clamped-free beam. Bistability plays an important role for a variety of applications since energy is applied only to move the mechanism from one stable position to another and no energy needs to be expended once a stable position is reached. Behavior of a bistable compliant mechanism, in general, is highly non-linear and relies on the buckling phenomenon. Normally, buckling is very sensitive to imperfections in manufacturing processes, operating conditions and boundary conditions. We present a method for designing bistable mechanisms that are robust against such imperfections by utilizing the behavior of a simple clamped-free beam. A solution for large deformation of a simple clamped-free beam is first obtained to study its bistable behavior under various loading conditions. If the load is greater than the critical buckling load, the beam can be deflected not only in the normal direction but also in a ‘reverse-lateral’ (RL) direction. First, an initially straight beam must be bent to a certain curvature under the action of the applied force. In the second loading condition, the partially bent beam is further loaded so that it buckles in the RL direction into a stable position. The magnitude and direction of the forces in both loading conditions that are conducive to bistability are thus determined. A compliant mechanism is then designed such that its output generates desired forces on the beam to deform it in the RL direction. We demonstrate that the RL deformation is less sensitive to the imperfections and ensures bistable behavior. Using clamped-pinned beams, two design examples (symmetric and asymmetric cases) of bistable compliant mechanisms are presented. Results show very good correlation between the finite element analysis and experimental tests on prototypes.

A Multi-Fingered Micromechanism for Coordinated Micro/Nano Manipulation

2005 ◽  
Author(s):  
Sandeep Krishnan ◽  
Laxman Saggere
Keyword(s):  
Silicon On Insulator ◽  
Systematic Design ◽  
Ansys Software ◽  
Excellent Correlation ◽  
Element Analysis ◽  
Deep Reactive Ion Etching ◽  
Baseline Design ◽  
Output Displacement ◽  
Nano Scale ◽  
Theoretical Results

Micromanipulators for coordinated manipulation of micro- and nano-scale objects are critical for advancing several emerging applications such as microassembly and manipulation of biological cells. Most of existing designs for micromanipulators accomplish either primarily microgripping or primarily micropositioning tasks, and relatively, only a very few are capable of accomplishing both microgripping and micropositioning, however, they are generally bulky. This paper presents conceptualization, design, fabrication and experimental characterization a novel micromanipulation station for coordinated planar manipulation combining both gripping and positioning of micro- and nano-scale objects. Conceptually, the micromanipulation station is comprised of multiple, independently actuated, fingers capable of coordinating with each other to accomplish the manipulation and assembly of micron-scale objects within a small workspace. A baseline design is accomplished through a systematic design optimization of each finger maximizing the workspace area of the manipulation station using the optimization toolbox in MATLAB. The device is micromachined on a SOI (silicon-on-insulator) wafer using the DRIE (Deep Reactive Ion Etching) process. The device prototype is experimentally characterized for the output displacement characteristics of each finger for known input displacements applied through manual probing. An excellent correlation between the experimental results and the theoretical results obtained through a finite element analysis in ANSYS software, which validates both the design and the fabrication of the proof-of-the-concept, is demonstrated.

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