scholarly journals Effects of Mechanical Activation on the Bioleaching of Sphalerite and Marmatite for Zn Extraction

Minerals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 111
Author(s):  
Shusheng Li ◽  
Yisheng Zhang ◽  
Luyuan Zhang ◽  
Anni Tang ◽  
Xin Lv ◽  
...  

Even though mechanical activation is a significant pretreatment technology for the efficient extraction of metals from mineral resources, its effects on the bioleaching of sphalerite and marmatite are rarely discussed. In this study, mechanical activation pretreatment using various grinding media and grinding times was conducted, and particle size distribution, morphology, X-ray diffraction (XRD) and energy dispersive spectrometry (EDS) analyses, as well as batch bioleaching experiments, were carried out. The results suggest that #C conditions (corundum jar with zirconia balls) were more efficient than #S conditions (stainless steel jar with stainless steel balls) for the grinding of both sphalerite and marmatite. Mechanical activation significantly improved the bioleaching of sphalerite; however, it inhibited that of marmatite, possibly due to the formation of reactive oxygen species (ROS). The optimum grinding conditions for the bioleaching of sphalerite and marmatite are proposed.

2012 ◽  
Vol 501 ◽  
pp. 169-175 ◽  
Author(s):  
Asam M.A. Abudalazez ◽  
Shah Rizal Kasim ◽  
Azlan B. Ariffin ◽  
Zainal Arifin Ahmad

Electrophoretically deposition of Biphasic calcium phosphate on 25 × 10 × 1.2 mm (length, width, and thickness) 316L stainless steel plates using ethanol as dispersing medium; It was achieved on the cathode with constant voltages 20, 30, 50, and 100 V during 20, 30, 60, 90 and 120 seconds, respectively. After deposition, the samples were dried at room temperature for 24 hours and deposition weight and thickness of the coatings were measured. The coated samples were sintered in a tube furnace at 800 °C for 1 h in an argon atmosphere. After the sintering, the surface morphology and structure and phase composition of the samples were studied by a scanning electron microscope (SEM), energy dispersive spectrometry (EDX) and phase purity of the coating material by X-ray diffraction.


2012 ◽  
Vol 59 (2) ◽  
Author(s):  
Nurulhuda Bashirom ◽  
Nurzatil Ismah Mohd Arif

This paper presents a study on the effect of milling speed on the synthesis of Cu-WC nanocomposites by mechanical alloying (MA). The Cu-WC nanocomposite with nominal composition of 25 vol.% of WC was produced in-situ via MA from elemental powders of copper (Cu), tungsten (W), and graphite (C). These powders were milled in the high-energy “Pulverisette 6” planetary ball mill according to composition Cu-34.90 wt% W-2.28 wt% C. The powders were milled in different milling speed; 400 rpm, 500 rpm, and 600 rpm. The milling process was conducted under argon atmosphere by using a stainless steel vial and 10 mm diameter of stainless steel balls, with ball-to-powder weight ratio (BPR) 10:1. The as-milled powders were characterized by X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). XRD result showed the formation of W2C phase after milling for 400 rpm and as the speed increased, the peak was broadened. No WC phase was detected after milling. Increasing the milling speed resulted in smaller crystallite size of Cu and proven to be in nanosized. Based on SEM result, higher milling speed leads to the refinement of hard W particles in the Cu matrix. Up to the 600 rpm, the unreacted W particles still existed in the matrix showing 20 hours milling time was not sufficient to completely dissolve the W.


2021 ◽  
pp. 22-22
Author(s):  
Natasa Djordjevic ◽  
Milica Vlahovic ◽  
Sanja Martinovic ◽  
Slavica Mihajlovic ◽  
Nenad Vusovic ◽  
...  

In this study, a mixture of magnesium oxide and titanium dioxide was mechanically activated in order to investigate the possibility of mechanochemical synthesis of magnesium titanate. Mechanical activation was performed for 1000 min in a high-energy vibro mill (type MH954/3, KHD Humboldt Wedag AG, Germany). The mill is equipped with housing having a horizontally placed shutter. The cylindrical stainless steel working vessel, with inner dimensions of 40 mm in height and 170 mm in diameter, has working elements consisting of two free concentric stainless steel rings with a total weight of 3 kg. The engine power is 0.8 kW. Respecting the optimal amount of powder to be activated of 50-150 g and the stoichiometric ratio of the reactants in the equation presenting the chemical reaction of magnesium titanate synthesis, the starting amounts were 20.2 g (0.5 mol) of MgO and 39.9 g (0.5 mol) TiO2. During the experiments, X-ray diffraction analysis of the samples taken from the reaction system after 60, 180, 330, and 1000 min of mechanical activation was performed. Atomic absorption spectrophotometry was used for chemical composition analysis of samples taken at different activation times. Based on the X-ray diffraction analysis results, it can be concluded that the greatest changes in the system took place at the very beginning of the mechanical activation due to the disturbance of the crystal structure of the initial components. X-ray diffraction analysis of the sample after 1000 min of activation showed complete amorphization of the mixture, but diffraction maxima characteristic for magnesium titanate were not identified. Therefore, the mechanical activation experiments were stopped. Evidently, the energy input was not sufficient to overcome the energy barrier to form a new chemical compound - magnesium titanate. The failure to synthesize magnesium titanate is explained by the low negative Gibbs energy value of -25.8 kJ/mol (despite the theoretical possibility that the reaction will happen), as well as by the amount of mechanical energy entered into the system during activation which was insufficient to obtain the reaction product. Although the synthesis of MgTiO3 was not achieved, significant results were obtained which identify models for further investigations of the possibility of mechanochemical reactions of alkaline earth metals and titanium dioxide.


2014 ◽  
Vol 802 ◽  
pp. 14-19
Author(s):  
Carlos Edilson Chiaradia ◽  
Luciano Braga Alkmin ◽  
Carlos Ângelo Nunes ◽  
Vinícius André Rodrigues Henriques ◽  
Gilda Maria Cortez Pereira ◽  
...  

The work reports on the phase transformation in mechanically alloyed and hot-pressed Nb-4Si-8B and Nb-8Si-16B (at-%) alloys. Elemental powder mixtures were processed in a planetary ball mill under argon atmosphere using 300 rpm, stainless steel balls (19 mm diameter) and vials (225 mL), and a ball-to-powder weight ratio of 10:1. After dry milling for 7h, wet milling with isopropyl alcohol for more 20 min was adopted to increase the recovering of previously cold-welded Nb-4Si-8B powders. To obtain the equilibrium structures the as-milled powders were hot-pressed under vacuum at 1200oC for 1 h. The as-milled powders and hot-pressed samples were characterized by X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry. XRD results revealed the presence of metastable phases in as-milled Nb-Si-B powders. The hot pressing has produced dense Nb-Si-B samples, which were formed by the Nbss, Nb3B2and Fe2Nb phases beside of other unknown Si-rich phase.


2013 ◽  
Vol 700 ◽  
pp. 23-26
Author(s):  
Feng Xian Li ◽  
Yi Chun Liu

Amorphous Ti63.7Nb21.3Zr4.5Ta1.5Fe9 powder has been designed and fabricated by mechanical alloying (MA) from a mixture of pure titanium and other elemental powders under a purified argon gas atmosphere in a stainless steel vial together with stainless steel balls. The amorphous alloy powders were examined by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results show that a transform from a well-developed dislocation substructure to a mixed nanocrystalline plus amorphous structure occurs in Ti63.7Nb21.3Zr4.5Ta1.5Fe9 when milling time increases from 0 h to 15 h. Moreover, amorphous Ti63.7Nb21.3Zr4.5Ta1.5Fe9 powders were prepared after mechanical milling for 40 h. The results obtained are of the most significance for future work of densification of the milled powders.


Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-9
Author(s):  
Liang Si ◽  
Yijun Cao ◽  
Guixia Fan

The breakage and liberation of minerals are the key to fluidized mining for minerals. In the ball milling process, steel balls function as not only a grinding action implementer but also energy carrier to determine the breakage behavior of ores and the production capacity of the mill. When ground products present a much coarse or much fine particle size distribution, the separation process will suffer, resulting in inefficient recovery of useful minerals. Optimal control of the particle size distribution of the products is therefore essential, but the complexity and randomness of ball mill grinding make it difficult to determine the appropriate ball size. To solve the problem in the precise measurement of grinding ball diameters, this paper carried out magnetite grinding experiments with grinding balls of different diameters under the same grinding conditions to study the influence pattern of steel ball diameters on the particle break behavior, the particle size distribution of ground products, and the mineral liberation degree distribution. The research proposed on the matching relation between the ball size and the quality of ground products is essential for improving the ground product quality and reducing energy consumption.


2012 ◽  
Vol 727-728 ◽  
pp. 227-232
Author(s):  
Marisa Aparecida de Souza ◽  
Erika Coaglia Trindade Ramos ◽  
Alfeu Saraiva Ramos

This work discusses on the structural evaluation of mechanically alloyed and heat-treated Ti-25at%Si powders. The milling process was conducted in a planetary ball mill using stainless steel balls/vials, 200 rpm and ball-to-powder weight ratio of 5:1, whereas the heat treatment was conducted under Ar atmosphere at 1100°C for 4 h. Samples were characterized by X-ray diffraction, differential scanning calorimetry, scanning electron microscopy and energy dispersive spectrometry. The Si peaks disappeared after milling for 30h, indicating that the Si atoms were dissolved into the Ti lattice in order to form an extended solid solution. The Ti peaks were broadened and their intensities reduced for longer milling times whereas a halo was formed in Ti-25Si powders milled for 200h suggesting that an amorphous structure was achieved. The crystallite size was decreased with increasing milling times. A large Ti3Si amount was found in mechanically alloyed Ti-25at%Si powders after heating at 1100°C for 4h.


2021 ◽  
Vol 9 (1) ◽  
Author(s):  
Xiaojian Bai ◽  
Chen Jia ◽  
Zhigen Chen ◽  
Yuxuan Gong ◽  
Huwei Cheng ◽  
...  

AbstractWith exquisite design and unique style, the painted sculptures of Tutang Buddha and two attendants Buddha in Jingyin Temple are precious cultural heritages of China. The sculpture of Tutang Buddha, which was carved from a mound and painted by ancient craftsmen, was rarely found in ancient China. However, due to natural and human factors, the sculptures were severely damaged. Obviously, they require urgent and appropriate protection and restoration. In this study, samples taken from the sculptures were analysed through multiple analytical techniques, including scanning electron microscopy with energy dispersive spectrometry (SEM–EDS), Raman spectroscopy, X-ray diffraction (XRD), optical microscopy (OM) and granulometry. The analysis results enable us to infer the techniques used by the craftsmen in making the sculptures and provide a reliable evidence for the conservation and future protection of these and similar sculptures.


2012 ◽  
Vol 490-495 ◽  
pp. 3486-3490
Author(s):  
Qiang Yu ◽  
Zhen Chen ◽  
Zhong Cheng Guo

In order to prepare a new type of anode material, stainless steel was selected as substrate material. The β-PbO2 coating on stainless steel substrate was prepared under the appropriate plating solution, and the PbO2-MnO2 coating was prepared with thermal decomposition. The crystal structure was determined by X-ray diffraction; Surface morphology was test by Scanning Electron Microscopy; the energy spectrum was used to determine element mass-fraction and the ratio of atomic number of the coatings.


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