scholarly journals Cerium Dioxide Nanoparticles as Smart Carriers for Self-Healing Coatings

Nanomaterials ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 791 ◽  
Author(s):  
Sehrish Habib ◽  
Eman Fayyad ◽  
Muddasir Nawaz ◽  
Adnan Khan ◽  
Rana A. Shakoor ◽  
...  

The utilization of self-healing cerium dioxide nanoparticles (CeO2), modified with organic corrosion inhibitors (dodecylamine (DDA) and n-methylthiourea (NMTU)), in epoxy coating is an efficient strategy for enhancing the protection of the epoxy coating and increasing its lifetime. Fourier transform infrared (FTIR) spectroscopy analysis was used to confirm the loading and presence of inhibitors in the nanoparticles. Thermal gravimetric analysis (TGA) measurement studies revealed the amount of 25% and 29.75% w/w for NMTU and DDA in the nanoparticles, respectively. The pH sensitive and self-release behavior of modified CeO2 nanoparticles is confirmed through UV-vis spectroscopy and Zeta potential. It was observed, through scanning electron microscopy (SEM), that a protective layer had been formed on the defect site separating the steel surface from the external environment and healed the artificially created scratch. This protective film played a vital role in the corrosion inhibition of steel by preventing the aggressiveness of Cl− in the solution. Electrochemical impedance spectroscopy (EIS) measurements exhibited the exceptional corrosion inhibition efficiency, reaching 99.8% and 95.7% for the modified coating with DDA and NMTU, respectively, after five days of immersion time.

2018 ◽  
Vol 7 (2) ◽  
pp. 147-159 ◽  
Author(s):  
Uday D. Bagale ◽  
Shirish H. Sonawane ◽  
Bharat A. Bhanvase ◽  
Ravindra D. Kulkarni ◽  
Parag R. Gogate

Abstract The present work deals with the production of nanocapsules containing a natural corrosion inhibition component. Azadirachta indica was encapsulated in urea-formaldehyde polymeric shell using ultrasound-assisted and conventional approaches of in situ polymerization. Subsequently nanocapsules were incorporated into clear epoxy polyamide to develop the green self-healing corrosion inhibition coating. The actual performance of the coating was evaluated based on the studies involving the repair of the crack of high solid surface coating. Corrosion inhibition of the healed area has been evaluated using the electrochemical impedance spectroscopy and immersion test based on the use of standard epoxy coating. The obtained results confirmed better corrosion protection in terms of the electrochemical impendence spectroscopy data and Tafel plot. It was found that current density decreases from 0.0011 A/cm2 (for standard epoxy coating) to 5.22 E−7 A/cm2 as 4 wt% nanocapsules incorporated in coating.


Author(s):  
Veselinka Grudić ◽  
Ivana Bošković ◽  
Sanja Martinez ◽  
Bojana Knežević

This paper studies the corrosion inhibition of X52 5L carbon steel in 0.51 mol dm-3 sodium chloride solution in the presence of propolis extract. The inhibition efficiency of propolis extract in a chloride solution was tested by its adding to the working solution and by making a solid propolis coating on the electrode surface. The possibility of corrosion inhibition in the presence of propolis in flow conditions as well as at different temperatures was investigated by electrochemical methods: potentiodynamic polarization method and electrochemical impedance spectroscopy. It was shown that propolis extract acts as a corrosion inhibitor of anodic type whose efficiency increases with increasing of temperature and with stirring of solution. The best protection is achieved by applying propolis coating in flow systems. The EIS method confirmed formation of a protective layer by adsorption of propolis extract on the electrode surface. The results of the FTIR, SEM and EDX surface tests are consistent with the results of electrochemical testing and suggest that propolis extract acts as a corrosion inhibitor of steel by forming a protective film on the electrode surface.


Author(s):  
Sehrish Habib ◽  
Eman Fayyed ◽  
Muddasir Nawaz ◽  
Adnan Khan ◽  
Abdul Shakoor ◽  
...  

Corrosion results in considerable materials and equipment failure. According to one survey, about 1/4 to 1/3 of the total interruption in industries is due to detrimental effects of corrosion. It is, therefore, important to prevent corrosion to guarantee the reliability of the assets. The present work is aimed to explore the purpose of CeO2 as a carrier for corrosion inhibitors and its capability to release inhibitors, to achieve decent corrosion protection efficiency in epoxy-based polymeric nanocomposite coatings. Amine-based corrosion inhibitors (N-methylthiourea NMTU and Dodecylamine DDA) were used for CeO2 nano container modification, and corrosion inhibition efficiency has been explored utilizing electrochemical impedance spectroscopy (EIS) in 3.5 wt% NaCl solution. Loading of inhibitor into nanocontainer has been confirmed through Fouriertransform infrared spectroscopy (FTIR) and Brunauer-Emmett-Teller (BET). It was observed that 25% and 29.75% w/w of NMTU and DDA were loaded into nanocontainers, confirmed through Thermogravimetric analysis (TGA). Scanning electron microscopy (SEM) analysis endorsed the formation of a protective layer on a scratch area to protect steel from the external environment. This protective layer played a very important role in protecting steel from progressing corrosion on the defect site from the aggressiveness of the solution. EIS measurements revealed the decent corrosion inhibition efficiency of these inhibitors in order of DDA>NMTU. As a result, they are a favorable solution for longer endurance of coated piping steel and decreased operation expense contributing to economic savings, materials reliability and safety.


Coatings ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 106
Author(s):  
Akbar Ali Samsath Begum ◽  
Raja Mohamed Abdul Vahith ◽  
Vijay Kotra ◽  
Mohammed Rafi Shaik ◽  
Abdelatty Abdelgawad ◽  
...  

In the present study, the corrosion inhibition effect of Spilanthes acmella aqueous leaves extract (SA-LE) on mild steel was investigated in 1.0 M HCl solution at different temperature using weight loss, Tafel polarization, linear polarization resistance (LPR), and electrochemical impedance (EIS) measurements. Adsorption of inhibitor on the surface of the mild steel obeyed both Langmuir and Temkin adsorption isotherms. The thermodynamic and kinetic parameters were also calculated to determine the mechanism of corrosion inhibition. The inhibition efficiency was found to increase with an increase in the inhibitor concentration i.e., Spilanthes acmella aqueous leaves extract, however, the inhibition efficiency decreased with an increase in the temperature. The phytochemical constituents with functional groups including electronegative hetero atoms such as N, O, and S in the extract adsorbed on the metal surface are found responsible for the effective performance of the inhibitor, which was confirmed by Fourier-transform infrared spectroscopy (FT-IR) and ultraviolet–visible spectroscopic (UV-Vis) studies. Protective film formation against corrosion was confirmed by scanning electron microscopy (SEM), atomic force microscopy (AFM), and contact angle studies. The result shows that the leaves extract acts as corrosion inhibitor and is able to promote surface protection by blocking active sites on the metal.


Polymers ◽  
2019 ◽  
Vol 11 (10) ◽  
pp. 1578 ◽  
Author(s):  
Haijuan Yang ◽  
Qiufeng Mo ◽  
Weizhou Li ◽  
Fengmei Gu

An organic coating is commonly used to protect metal from corrosion, but it is prone to failure due to microcracks generated by internal stress and external mechanical action. The self-healing and self-lubricating achieved in the coating is novel, which allows an extension of life by providing resistance to damage and repair after damage. In this study, a new approach to microencapsulating bifunctional linseed oil with polyurethane shell by interfacial polymerization. Moreover, the self-healing and self-lubricating coatings with different concentrations of microcapsules were developed. The well-dispersed microcapsules showed a regular spherical morphology with an average diameter of ~64.9 μm and a core content of 74.0 wt.%. The results of the salt spray test demonstrated that coatings containing microcapsules still possess anticorrosion, which is improved with the increase of microcapsules content, after being scratched. The results of electrochemical impedance spectroscopy showed a |Z|f=0.01Hz value of 104 Ω·cm2 for pure epoxy coating after being immersed for 3 days, whereas the coating with 20 wt.% microcapsules was the highest, 1010 Ω·cm2. The results of friction wear showed that the tribological performance of the coating was enhanced greatly as microcapsule concentration reached 10 wt.% or more, which showed a 86.8% or more reduction in the friction coefficient compared to the pure epoxy coating. These results indicated that the coatings containing microcapsules exhibited excellent self-healing and self-lubricating properties, which are positively correlated with microcapsules content.


Author(s):  
V. Dharmalingam ◽  
P. Arockia Sahayaraj ◽  
A. John Amalraj ◽  
R. Shobana ◽  
R. Mohan

The goal of studying corrosion process is to find means of minimizing corrosion or prevent it from occurring. The use of inhibitors is one of the most popular methods for corrosion protection. A protective film has been formed on the surface of the mild steel in a neutral aqueous environment using a synergistic mixture of an eco-friendly inhibitor viz., Potassium Sodium Tartrate (SPT) along with polyacrylic acid (PAA) and Zn2+ ions. The inhibiting effect of SPT, PAA and Zn2+ ions have been investigated by gravimetric studies, Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The investigations revealed that SPT acts as an excellent synergist in corrosion inhibition. Optimum concentrations of all the three components of the ternary formulation are established by gravimetric studies. Potentiodynamic polarization studies inferred that this mixture functions as a cathodic inhibitor. EIS studies of the metal/solution interface indicated that the surface film is highly protective against the corrosion of mild steel. Surface characterization techniques (FTIR, SEM, AFM) are also used to ascertain the nature of the protective film. The mechanical aspect of corrosion inhibition is proposed.


Author(s):  
Muddasir Nawaz ◽  
Sehrish Habib ◽  
Adnan Khan ◽  
Abdul Shakoor ◽  
Ramazan Kahraman

The use of organic coating for the metals has been widely being used to protect the surface against corrosion. Polymeric coating incorporated with Nanocontainers loaded with inhibitor and self-healing provides better corrosion resistance. Cellulose microfibers (CMFs) used as smart carriers were synthesized and loaded with dodecylamine (DOC)-inhibitor and polyethyleneimine (PEI)-both inhibitor and self-healing agents. Smart polymeric coatings were developed by mixing CMF/DOC and CMFs/PEI into the epoxy matrix. Reference coatings (that has only CMFs) were also prepared for a compersion. Scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD), Fourier transform infrared spectroscopy (FTIR) and thermal gravitational analysis (TGA) were used to confirm the loading of DOC and PEI onto the CMFs. UV-vis analysis indicates that the self-release of inhibitor from CMFs is sensitive to pH of the solution and the immersion time. Recovery of controlled surface damage confirms the decent self-healing ability of the prepared smart coatings is due to the efficient release of inhibitor (DOC) and self-healing agent (PEI) in the damaged area leading to the formation of a protective film. Electrochemical impedance spectroscopy (EIS) results demonstrate that corrosion resistance of the smart coating increases with an increase in immersion time which is due to the progressive release of inhibitors from CMFs in response to the pH change. Therefore, smart coatings demonstrate superior properties as compared to the reference coatings. The study reveals the polymeric composite coatings have potential to inhibit the corrosion of steel for oil and gas industry.


2011 ◽  
Vol 8 (2) ◽  
pp. 621-628 ◽  
Author(s):  
M. Anwar Sathiq ◽  
A. Jamal Abdul Nasser ◽  
P. Mohamed Sirajudeen

The influence ofN-(l-morpholinobenzyl)urea (MBU) on corrosion inhibition of mild steel in 1 M HCl was studied by weight loss, effect of temperature, potentiodynamic polarization and electrochemical impedance spectroscopy. The experimental results showed that the inhibition efficiency increases with increasing of MBU concentrations but decreases with increasing temperatures. The adsorption of MBU on the mild steel surface obeyed the Temkin’s adsorption isotherm. Potentiodynamic polarization curves showed that MBU acted as a cathodic inhibitor predominantly in hydrochloric acid. This was supported by the impedance measurements which showed a change in the charge transfer resistance and double layer capacitance indicating adsorption of MBU on the mild steel surface. Protective film formation against the acid attack is confirmed by SEM.


2016 ◽  
Vol 45 (2) ◽  
pp. 106-118 ◽  
Author(s):  
Divya Ladha ◽  
Nisha Shah ◽  
Suresh Thakur ◽  
Mohsin Lone ◽  
Prakash Jha

Purpose – The purpose of this paper is to investigate the inhibitive properties of black pepper extract (BPE) for aluminium in 1M hydrochloric acid (HCl) medium. Design/methodology/approach – Gravimetric, electrochemical impedance spectroscopy, galvanostatic polarization, scanning electron microscopy with energy dispersive X-ray examinations (SEM-EDX) techniques were used to study the corrosion inhibitive study. Findings – The gravimetric measurement indicates that inhibition efficiency shows direct proportional relation with concentration of inhibitor. The impedance results illustrates that there was a presence of protective layer of inhibitor adsorbed on the metal/solution interface. Polarization outcome showed that BPE is mixed type inhibitor. The existence of adherent layer of inhibitor on the Al surface was confirmed by SEM-EDX. Quantum chemical calculations were performed using the density functional theory at B3LYP/6-31G(d) level of theory to evaluate the activity of inhibitor molecules present in extract towards the corrosion inhibition of Al. Research limitations/implications – Due to the presence of large number of compounds in the extract, it becomes difficult to understand the most active compound responsible for inhibition. However, from gas chromatography mass spectrometry and quantum data, the approximation has been made that the major compound piperine present in the extract can be most probable component responsible for the inhibition activity. Further calculation of binding energy between Al and inhibitor molecules can be performed using Material Studio software. Practical implications – The extract can be used in cleaning and etching solutions. It can be used to limit the loss of Al metal during etching process. Originality/value – BPE can be used as a potential source of eco-friendly corrosion inhibitor for Al in HCl medium.


2009 ◽  
Vol 79-82 ◽  
pp. 1063-1066
Author(s):  
Bin Jiang ◽  
Min Du ◽  
Jing Zhang ◽  
Zhao Dong Sun

Dissymmetric bis-quaternary ammonium with imidazoline ring was evaluated for corrosion inhibition efficiency against Q235 steel in 1.0mol•L-1hydrochloric acid solution at room temperature (298K) by gravimetric method, potentiodynamic polarization, electrochemical impedance spect- rum(EIS) and quantum chemical calculation. The results of mass loss and polarization data showed the compound acted as a very good mix-up inhibitor for Q235 steel in 1.0mol•L-1hydrochloric acid solution. EIS results showed that the associated values of the charge transfer resistance (Rct) increase by increasing the additive concentrations and immersing time whereas the associated values of double layer capacitance (Cdl) decrease. These changes in the impedance parameters (Rct and Cdl) are indicative of adsorption of the compound on Q235 steel surface leading to the formation of a protective film. The obtained correlations and Quantum chemical calculations conclusions agree well with the experimental results.


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