scholarly journals Investigation on the Coupling Effects between Flow and Fibers on Fiber-Reinforced Plastic (FRP) Injection Parts

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2274
Author(s):  
Chao-Tsai Huang ◽  
Cheng-Hong Lai
Keyword(s):  
Coupling Effect ◽  
Flow Direction ◽  
Cross Flow ◽  
Orientation Distribution ◽  
Tensor Component ◽  
Fiber Reinforced ◽  
Orientation Tensor ◽  
Fiber Coupling ◽  
Fiber Orientation Distribution ◽  
The Cross

Glass or carbon fibers have been verified that can enhance the mechanical properties of the polymeric composite injection molding parts due to their orientation distribution. However, the interaction between flow and fiber is still not fully understood yet, especially for the flow–fiber coupling effect. In this study, we have tried to investigate the flow–fiber coupling effect on fiber reinforced plastics (FRP) injection parts utilizing a more complicated geometry system with three ASTM D638 specimens. The study methods include both numerical simulation and experimental observation. Results showed that in the presence of flow–fiber coupling effect, the melt flow front advancement presents some variation, specifically the “convex-flat-flat” pattern will change to a “convex-flat-concave” pattern. Furthermore, through the fiber orientation distribution (FOD) study, the flow–fiber coupling effect is not significant at the near gate region (RG). It might result from the strong shear force to repress the appearance of the flow–fiber interaction. However, at the end of filling region (ER), the flow–fiber coupling effect tries to diminish the flow direction orientation tensor component A11 and enhance the cross-flow orientation tensor component A22 simultaneously. It results in the dominance in the cross-flow direction at the ER. This orientation distribution behavior variation has been verified using a micro-computerized tomography (micro-CT) scan and image analysis technology.

A constitutive function for the heat flux in short-fiber-reinforced composites

2015 ◽  
Vol 40 (4) ◽  
Author(s):  
Heiko Herrmann
Keyword(s):  
Heat Flux ◽  
Fiber Orientation ◽  
Orientation Distribution ◽  
Short Fiber ◽  
Fiber Reinforced Composites ◽  
Reinforced Composites ◽  
Fiber Reinforced ◽  
Constitutive Function ◽  
Orientation Tensor ◽  
Fiber Orientation Distribution

AbstractA constitutive function for heat flux in short-fiber-reinforced composites is developed. The fiber orientation distribution is considered using second-order orientation tensor; therefore, the constitutive function for the heat flux will depend on the orientation tensor. The resulting orthotropic equation is discussed also in the context of energy efficiency of buildings.

Effect of Fiber Orientation on the Tensile Strength in Fiber-Reinforced Polymeric Composite Materials

2005 ◽  
Vol 297-300 ◽  
pp. 2897-2902 ◽  
Author(s):  
Jin Woo Kim ◽  
Jung Ju Lee ◽  
Dong Gi Lee
Keyword(s):  
Tensile Strength ◽  
Composite Material ◽  
Fiber Orientation ◽  
Polymeric Composite ◽  
Orientation Distribution ◽  
Fiber Content ◽  
Fiber Reinforced ◽  
Composite Sheet ◽  
Content Ratio ◽  
Fiber Orientation Distribution

The study for strength calculation of one way fiber-reinforced composites and the study measuring precisely fiber orientation distribution were presented. However, because the DB that can predict mechanical properties of composite material and fiber orientation distribution by the fiber content ratio was not constructed, we need the systematic study for that. Therefore, in this study, we investigated what effect the fiber content ratio and fiber orientation distribution have on the strength of composite sheet after making fiber reinforced polymeric composite sheet by changing fiber orientation distribution with the fiber content ratio. The result of this study will become a guide to design data of the most suitable parts design or fiber reinforced polymeric composite sheet that uses the fiber reinforced polymeric composite sheet in industry spot, because it was conducted in terms of developing products. We studied the effect the fiber orientation distribution has on tensile strength of fiber reinforced polymeric composite material and achieved this results below. We can say that the increasing range of the value of fiber reinforced polymeric composite’s tensile strength in the direction of fiber orientation is getting wider as the fiber content ratio increases. It shows that the value of fiber reinforced polymeric composite’s tensile strength in the direction of fiber orientation 90° is similar with the value of polypropylene’s intensity when fiber orientation function is J= 0.7, regardless of the fiber content ratio. Tensile strength of fiber reinforced polymeric composite is affected by the fiber orientation distribution more than by the fiber content ratio.

Development of the layered structure in a double-gated glass fiber-reinforced polypropylene injection molding: Experimental and simulated results

2018 ◽  
Vol 37 (14) ◽  
pp. 945-959 ◽  
Author(s):  
MC Quintana ◽  
MP Frontini
Keyword(s):  
Glass Fiber ◽  
Layered Structure ◽  
Fiber Orientation ◽  
Flow Direction ◽  
Weld Line ◽  
Orientation Distribution ◽  
Simulation Software ◽  
Distribution Data ◽  
Melt Temperature ◽  
Fiber Orientation Distribution

The present study aims to experimentally validate numerical simulation of fiber orientation distribution performed by molding simulation software Moldex3D in a double-gated injection-molded glass fiber-filled (40 wt%) polypropylene box, by making a detailed comparison of predicted and experimentally measured fiber orientation distribution data. The modeling approach evaluated in this work consists in the implementation of the Folgar–Tucker rotary diffusion model with the invariant-based optimal fitting closure approximation for the fourth-order orientation tensor. The specimen used has a weld line in the center and sharp corners. This investigation characterizes in detail the development of the through-thickness layered structure at distinctive locations of the specimen. The sensitivity of fiber orientation distribution and the layered structure to changes upon injection time and melt temperature is also evaluated. The boxes display the typical layered laminate structure, with fibers aligned in the main flow direction near the walls (shell layer) and less oriented in the middle plane (core layer). The boxes injected at the lowest melt temperature display an additional skin layer. Unfortunately, simulation fails in predicting the five layers structure developed under these latter conditions. The grade of fiber orientation is deemed to be independent of process parameters but not the layered structure.

Prediction for the mechanical property of short fiber-reinforced polymer composites through process modeling method

2018 ◽  
Vol 32 (11) ◽  
pp. 1525-1546 ◽  
Author(s):  
Yue Mu ◽  
Anbiao Chen ◽  
Guoqun Zhao ◽  
Yujia Cui ◽  
Jiejie Feng ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fiber Orientation ◽  
Orientation Distribution ◽  
Fiber Reinforced Composites ◽  
Fiber Reinforced Polymer ◽  
Reinforced Composites ◽  
Fiber Reinforced ◽  
Reinforced Polymer ◽  
Fiber Reinforced Polymer Composites ◽  
Fiber Orientation Distribution

The fiber-reinforced polymer composites are important alternative for conventional structural materials because of their excellent comprehensive performance and weight reduction. The mechanical properties of such composite materials are mainly determined by the fiber orientation induced through practical manufacturing process. In the study, a through process modeling (TPM) method coupling the microstructure evolution and the mechanical properties of fiber-reinforced composites in practical processing is presented. The numerical methodology based on the finite volume method is performed to investigate three-dimensional forming process in the injection molding of fiber-reinforced composites. The evolution of fiber orientation distribution is successfully predicted by using a reduced strain closure model. The corresponding finite volume model for TPM is detailedly derived and the pressure implicit with splitting of operators (PISO) algorithm is employed to improve computational stability. The flow-induced multilayer structure is successfully predicted according to essential flow characteristics and the fiber orientation distribution. The mechanical properties of such anisotropy composites is further calculated based on the stiffness analysis and the Tandon–Weng model. The improvement of mechanical properties in each direction of the injection molded product are evaluated by using the established mathematical model and numerical algorithm. The influences of the geometric structure of injection mold cavity, the fiber volume fractions, and the fiber aspect ratios on the mechanical properties of composite products are further discussed. The mathematical model and numerical method proposed in the study can be successfully adopted to investigate the structural response of composites in practical manufacturing process that will be helpful for optimum processing design.

The Importance of Mode Number on In-Line Amplitude of Vortex-Induced Vibration of Flexible Cylinders

2008 ◽  
Author(s):  
Susan B. Swithenbank ◽  
Carl Martin Larsen
Keyword(s):  
Natural Frequencies ◽  
Flow Direction ◽  
Empirical Relationship ◽  
Cross Flow ◽  
Bending Stiffness ◽  
Mode Number ◽  
Flow Mode ◽  
Physical Parameters ◽  
Complex Data ◽  
The Cross

Most empirical codes for prediction of vortex-induced vibrations (VIV) has so far been limited to cross-flow response. The reason for this is that cross-flow amplitudes are normally larger that in-line amplitudes. Additionally the in-line response is considered to be driven by the cross-flow vibrations. However since the in-line frequency is twice the cross-flow frequency, fatigue damage from in-line vibrations may become as important and even exceed the damage from cross-flow vibrations. A way to predict in-line vibrations is to apply traditional methods that are used for cross-flow VIV and establish an empirical relationship between the cross-flow and in-line response. Previous work suggests that the ratio between the in-line and cross-flow amplitudes depends on the cross-flow mode number, Baarhom et al. (2004), but the empirical basis for this hypothesis is not strong. The motivation for the present work has been to verify or modify this hypothesis by extensive analysis of observed response. The present analysis uses complex data from experiments with wide variations in the physical parameters of the system, including length-to-diameter ratios from 82 to 4236, tension dominated natural frequencies and bending stiffness dominated natural frequencies, sub-critical and critical Reynolds numbers, different damping coefficients, uniform and sheared flows, standing wave and traveling wave vibrations, mode numbers from 1–25th, and different mass ratios. The conclusion from this work is that the cross-flow mode number is not the important parameter, but whether the frequency of vibration in the cross-flow direction is dominated by bending stiffness of tension.

Design of Discontinuous Fiber Reinforced Injection Molded Polymer Matrix Composite Parts

2014 ◽  
Vol 633-634 ◽  
pp. 266-269 ◽  
Author(s):  
Zoltan Major ◽  
Martin Reiter
Keyword(s):  
Mean Field ◽  
Orientation Distribution ◽  
Fiber Reinforced ◽  
Glass Fiber Reinforced ◽  
Fiber Orientation Distribution ◽  
Discontinuous Fiber ◽  
Homogenization Approach ◽  
Component Strength ◽  
Injection Molded ◽  
Phd Thesis

Injection molded discontinuous fiber reinforced components are widely used in many demanding engineering applications and are exposed to a complex combination of thermo-mechanical loads. Mean field homogenization approach was successfully applied for predicting the global stiffness behavior over wide part geometry complexity, fiber orientation distribution (FOD) and loading situations including loading rate and temperature dependence. The prediction of the component strength, however, is significantly more complicated and requires additional and theoretical considerations as well as the application of various numerical tools and sophisticated experiments. To overcome above difficulties the MFH technique was extended with the first pseudo grain failure or damage (FPGF or FPGD) approach proposed by the research group of Doghri [1] elaborated in detail using short glass fiber reinforced PP-GF in the PhD Thesis of Reiter [2] and shortly described in this study.

scholarly journals Uncertainty quantification of fiber orientation distribution measurements for long-fiber-reinforced thermoplastic composites

2017 ◽  
Vol 52 (13) ◽  
pp. 1781-1797 ◽  
Author(s):  
Bhisham N Sharma ◽  
Diwakar Naragani ◽  
Ba Nghiep Nguyen ◽  
Charles L Tucker ◽  
Michael D Sangid
Keyword(s):  
Cross Sections ◽  
Fiber Orientation ◽  
Surface Preparation ◽  
Orientation Distribution ◽  
Elastic Stiffness ◽  
Thermoplastic Composites ◽  
Fiber Reinforced ◽  
Fiber Orientation Distribution ◽  
Discontinuous Fiber ◽  
Reinforced Thermoplastics

We present a detailed methodology for experimental measurement of fiber orientation distribution in injection-molded discontinuous fiber composites using the method of ellipses on two-dimensional cross sections. Best practices to avoid biases occurring during surface preparation and optical imaging of carbon-fiber-reinforced thermoplastics are discussed. A marker-based watershed transform routine for efficient image segmentation and the separation of touching fiber ellipses is developed. The sensitivity of the averaged orientation tensor to the image sample size is studied for the case of long-fiber thermoplastics. A Mori–Tanaka implementation of the Eshelby model is then employed to quantify the sensitivity of elastic stiffness predictions to biases in the fiber orientation distribution measurements.

Interference in a three-dimensional array of jets

2015 ◽  
Vol 26 (5) ◽  
pp. 795-819
Author(s):  
P. E. WESTWOOD ◽  
F. T. SMITH
Keyword(s):  
Cross Sections ◽  
Flow Direction ◽  
Three Dimensional ◽  
Cross Flow ◽  
Longitudinal Vortex ◽  
Cross Sectional ◽  
Dimensional Array ◽  
Unsteady Jets ◽  
The Cross ◽  
Jet Cross Sections

The theoretical investigation here of a three-dimensional array of jets of fluid (air guns) and their interference is motivated by applications to the food sorting industry especially. Three-dimensional motion without symmetry is addressed for arbitrary jet cross-sections and incident velocity profiles. Asymptotic analysis based on the comparatively long axial length scale of the configuration leads to a reduced longitudinal vortex system providing a slender flow model for the complete array response. Analytical and numerical studies, along with comparisons and asymptotic limits or checks, are presented for various cross-sectional shapes of nozzle and velocity inputs. The influences of swirl and of unsteady jets are examined. Substantial cross-flows are found to occur due to the interference. The flow solution is non-periodic in the cross-plane even if the nozzle array itself is periodic. The analysis shows that in general the bulk of the three-dimensional motion can be described simply in a cross-plane problem but the induced flow in the cross-plane is sensitively controlled by edge effects and incident conditions, a feature which applies to any of the array configurations examined. Interference readily alters the cross-flow direction and misdirects the jets. Design considerations centre on target positioning and jet swirling.

Sign in / Sign up

Export Citation Format

Share Document