Analisis Penyebab Kerusakan Unit Pompa Pendingin AC dan Kompresor menggunakan Metode FMEA

2021 ◽  
Vol 11 (1) ◽  
pp. 5-13
Author(s):  
Muhammad Bob Anthony
Keyword(s):  
Air Conditioning ◽  
Steel Plates ◽  
Effect Analysis ◽  
Air Conditioners ◽  
Existing Problems ◽  
Human Aspects ◽  
Steel Slabs ◽  
Fmea Method ◽  
Fmea Analysis ◽  
Process Failures

PT. XYZ is a company engaged in the steel industry which produces steel slabs, steel billets, steel plates and steel wires. One of the equipment that often gets damaged is the air conditioning pump and compressor unit in the fluid center service. The results of the availability of the AC and compressor refrigeration pump units show that the availability value is still below  the company standards set so that an analysis of the root causes of the problem is needed and finding the best solution to fix existing problems by applying the failure mode and effect analysis (FMEA) method. FMEA is a method that systematically and structurally can analyze and identify the consequences of system and process failures and reduce or analyze the chances of failure. The purpose of this study is to identify and analyze the level of damage and its causes by applying the FMEA method. Based on the Pareto diagram of the damage to the air conditioning pump and compressor engine unit, it was found that the highest frequency of damage was the power supply with a down time percentage of 32.4%. The results of FMEA analysis produce two components that have a very high RPN value which is categorized as potential severity, namely fuse as the first component with an RPN value of 378 and the second is a fuse holder with an RPN value of 252. These two components are the main priority for improvement in the pump engine unit air conditioners and compressors especially for the machine and human aspects.

scholarly journals Analisis Penyebab Kerusakan Hot Rooler Table dengan Menggunakan Metode Failure Mode And Effect Analysis (FMEA)

2018 ◽  
Vol 4 (1) ◽  
pp. 1
Author(s):  
Muhamad Bob Anthony
Keyword(s):  
Failure Mode ◽  
Section Mill ◽  
Effect Analysis ◽  
Iron And Steel ◽  
Furnace Section ◽  
Human Aspects ◽  
Process Failure ◽  
Mill Unit ◽  
Fmea Method ◽  
Fmea Analysis

This research was conducted in an international company engaged in iron and steel products manufacturing industries. One of the equipment that is often damaged is a hot roller table machine in the furnace section mill unit. The availability results obtained in hot roller table equipment is 96.571% and is still below the company standard which is set at 98%. Therefore, we need an analysis of the root causes of the problem and search for the best solution to fix the existing problem by applying the method of Failure Mode and Effect Analysis (FMEA). FMEA is a method that can systematically and structurally analyze and identify the consequences of a system or process failure, and also reduce or analyze the probability of failure. The purpose of this study is to identify and analyze the level of damage and its causes with the application of the FMEA method. Based on the pareto diagram the damage to the hot roller table machine, it was found that the highest frequency of damage was in the rotary coupling with a down time percentage of 26.9%. From the FMEA Analysis, two components that have very high RPN values are categorized as potential severit i.e. bearing as the first with an RPN value of 392 and the second is a seal ring with an RPN value of 294. The two components are the main priority for repair of the furnace section. mill, especially for machine and human aspects.

scholarly journals Risk Analysis of Toll Road Accident Using Fmea and Ahp Methods

2020 ◽  
Vol 1 (02) ◽  
pp. 22-28
Author(s):  
Edelweis Gent Haryanto ◽  
Eva Azhra Latifa
Keyword(s):  
Risk Factors ◽  
Human Factors ◽  
Road Accident ◽  
Road Accidents ◽  
Effect Analysis ◽  
Toll Road ◽  
Fmea Method ◽  
Death And Loss ◽  
Fmea Analysis ◽  
The Impact

Road accidents are one of the leading causes of death in the world. It is not only the victims that killed or seriously injured, but accidents significantly affected the quality of life of the people as well as economic and social development in the country. However, the threat of road accidents has not been fully recognized, and has not been well studied even though it is one of the most frequent causes of human death and loss of property. This research was conducted to determine the causes of accidents on the toll road with the FMEA method (Failure Mode Effect Analysis) which is divided into 3 factors: human factors, vehicle factors, and road factors. After that, determining the alternative solutions for dealing with accidents on toll roads using the Analytical Hierarchy Process based on 3 criteria: cost, time and impact. The results showed that based on FMEA analysis, the highest risk factors were found to be human factors caused by negligence. Based on risk factors due to negligence, the results of AHP analysis are: the impact criteria as the main criteria with a weight value of 0.77, and the chosen alternative solution is the fulfillment of functional feasibility with global weight 0.42. Fulfillment of functional feasibility can be done by adding road equipment such as traffic signs and rumble stripe markers.

FMEA method in operational reliability of forest harvesters

2020 ◽  
Vol 11 (1) ◽  
pp. 29-38
Author(s):  
Ján Kováč ◽  
Pavol Ťavoda ◽  
Jozef Krilek ◽  
Pavol Harvánek
Keyword(s):  
Failure Mode ◽  
Working Conditions ◽  
Operational Reliability ◽  
Human Potential ◽  
Information Analysis ◽  
Effect Analysis ◽  
Operational Conditions ◽  
Its Analysis ◽  
Fmea Method ◽  
Operational Data

AbstractThe article deals with the research of operational reliability of forest felling machines by FMEA method (Failure Mode and Effect Analysis). It describes collection of operational data and its analysis. It explains the procedure of realization for the method FMEA in the organization. Harvesters John Deere 1070D in the Company Lesy SR B. Bystrica were chosen for this research. The research was held in real operational conditions. Application of the FMEA method allows flexibility in case of unexpected situations and optimization of human potential abilities. FMEA tool is a tool preventing outages operational reliability and preventive tool for ensuring the maintenance of facilities. The method of information analysis mentioned below is simple ale precise enough for implementation in real working conditions.

scholarly journals Optimal Air Conditioner Placement Using a Simple Thermal Environment Analysis Method for Continuous Large Spaces with Predominant Advection

Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4663
Author(s):  
Tatsuhiro Yamamoto ◽  
Akihito Ozaki ◽  
Myonghyang Lee
Keyword(s):  
Air Conditioning ◽  
Thermal Environment ◽  
Fluid Dynamic ◽  
Optimal Placement ◽  
Air Conditioner ◽  
Analysis Method ◽  
Computational Fluid Dynamic Analysis ◽  
Environment Analysis ◽  
Air Conditioners ◽  
Energy Simulations

The number of houses with large, continuous spaces has increased recently. With improvements in insulation performance, it has become possible to efficiently air condition such spaces using a single air conditioner. However, the air conditioning efficiency depends on the placement of the air conditioner. The only way to determine the optimal placement of such air conditioners is to conduct an experiment or use computational fluid dynamic analysis. However, because the analysis is performed over a limited period, it is difficult to consider non-stationarity effects without using an energy simulation. Therefore, in this study, energy simulations and computational fluid dynamics analyses were coupled to develop a thermal environment analysis method that considers non-stationarity effects, and various air conditioner arrangements were investigated to demonstrate the applicability of the proposed method. The accuracy verification results generally followed the experimental results. A case study was conducted using the calculated boundary conditions, and the results showed that the placement of two air conditioners in the target experimental house could provide sufficient air conditioning during both winter and summer. Our results suggest that this method can be used to conduct preliminary studies if the necessary data are available during design or if an experimental house is used.

Solar Heat Underground Storage Based Air Conditioning Vis-à-Vis Conventional HVAC Experimental Validation

2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Carlos R. de Nardin ◽  
Felipe T. Fernandes ◽  
Adriano J. Longo ◽  
Luciano P. Lima ◽  
Felix A. Farret ◽  
...  
Keyword(s):  
Air Conditioning ◽  
Heat Pumps ◽  
Conventional Heating ◽  
Management Technique ◽  
Air Conditioner ◽  
Heat Management ◽  
Air Conditioners ◽  
Solar Heat ◽  
Reduction Of Energy Consumption ◽  
The One

This paper presents a comparison of air conditioners using the conventional heating, ventilation, and air conditioning heat pumps and the one using solar heat stored underground, also known as shallow geothermal air conditioning. The proposed air conditioner with solar heat stored underground reunites practical data from an implementation of the heuristic perturb-and-observe (P&O) control and a heat management technique. The aim is to find out the best possible heat exchange between the room ambient and the underground soil heat to reduce its overall consumption without any heat pump. Comparative tests were conducted in two similar rooms, each one equipped with one of the two types of air conditioning. The room temperature with the conventional air conditioning was maintained as close as possible to the temperature of the test room with shallow geothermal conditioning to allow an acceptable data validation. The experiments made both in the winter of 2014 and in the summer of 2015 in Santa Maria, South Brazil, demonstrated that the conventional air conditioner consumed 19.08 kWh and the shallow geothermal conditioner (SGC) consumed only 4.65 kWh, therefore, representing a reduction of energy consumption of approximately 75%.

Experimental Investigation of a Desiccant Wheel Cycle

2012 ◽  
Author(s):  
Ali Al-Alili ◽  
Yunho Hwang ◽  
Reinhard Radermacher
Keyword(s):  
Air Conditioning ◽  
Removal Rate ◽  
Dew Point ◽  
Coefficient Of Performance ◽  
Cycle Performance ◽  
Air Conditioners ◽  
Considerable Portion ◽  
Temperature Heat ◽  
Air Conditioning Systems ◽  
Desiccant Material

In hot and humid regions, removal of moisture from the air represents a considerable portion of the air conditioning load. Conventionally, air conditioning systems have to lower the air temperature below its dew point to accomplish dehumidification. Desiccant air conditioners offer a solution to meet the humidity and temperature requirements of buildings via decoupling latent and sensible loads. In this work, the performance of a new desiccant material is investigated experimentally. This desiccant material can be regenerated using a low temperature heat source, as low as 45°C. It also has a unique S-shape isotherm. The effects of the process air stream’s temperature and humidity, the regeneration temperature, the ventilation mass flow rate, and the desiccant wheel’s rotational speed on the cycle performance are investigated. ARI-humid conditions are used as a baseline and the moisture mass balance is maintained within 5%. The results are presented in terms of the moisture removal rate and latent coefficient of performance (COPlat). The results show a desiccant wheel’s COPlat higher than unity when it is coupled with an enthalpy wheel.

scholarly journals ANALYSIS AND PREVENTION OF RISKS IN THE MANUFACTURE OF LABORATORY MICROBIOLOGICAL CULTURE MEDIA BY FMEA METHOD

2019 ◽  
Vol 14 (1) ◽  
pp. 90-98
Author(s):  
Vladimir E Nikitchenko ◽  
Ekaterina O Rystsova ◽  
Anastasiya N Chernysheva
Keyword(s):  
Risk Assessment ◽  
Culture Media ◽  
Negative Consequences ◽  
Nutrient Media ◽  
Effect Analysis ◽  
Risk Levels ◽  
Assessment Protocol ◽  
Operational Risks ◽  
Microbiological Laboratory ◽  
Fmea Method

At all stages of the production of microbiological nutrient media (MNM), the manufacturer, and in particular, the microbiological laboratories that manufacture the media on site, face many operational risks. The presence of such risks, in almost every critical point of production and further operation of the MNM, is due to the presence of common basic requirements for all MNM, which must be taken into account and respected during their development and preparation; as well as the complexity and laboriousness of the very process of manufacturing high-quality differential-diagnostic and other nutrient media, requiring the availability of all the components necessary for preparing these media, equipment, sterile conditions and qualified personnel. In this regard, there is a need to search for effective methods to identify and prevent undesirable situations associated with the production and use of MNM. The aim of this work was to adapt the risk assessment methodology based on the expert method for analyzing the types and consequences of FMEA failures (Failure Mode Effect Analysis) set out in GOST R ISO 31010-2011 for the needs of microbiological laboratories, including those for veterinary and sanitary expertise, producing microbiological nutrient environments and using them. As part of this work, a comparative analysis of risk assessment methods was carried out in order to select the optimal one; adaptation of the QMS principle - risk-oriented thinking and the FMEA method for risk assessment in the implementation of MNM manufacturing processes in a microbiological laboratory (for example, solid agar media); risk assessment protocol forms were developed; calculations of a quantitative assessment of risk levels were carried out in order to determine the need for preventive actions and their implementation in order to minimize the negative consequences of risk in case of its implementation using the developed protocols. The results showed that this technique can be successfully implemented and used in the claimed area.

scholarly journals Methodology of software development for artificial microclimate control systems

2020 ◽  
pp. 21-31
Author(s):  
Ihor Golinko ◽  
Pavlo Gikalo
Keyword(s):  
Control System ◽  
Software Development ◽  
Control Systems ◽  
Mass Exchange ◽  
Air Conditioning ◽  
Block Diagram ◽  
Dew Point ◽  
Program Logic ◽  
Air Conditioners ◽  
Exchange Processes

The specificity of accelerated software development for microcontrollers is considered. The software development technique for a program-logic controller is presented on the example of an algorithm for controlling the industrial premises microclimate. The method of “dew point” for the control system of industrial air conditioning. The analysis of the functioning of the control system of industrial air conditioning according to the “dew point” method has been carried out and a block diagram of the control system of an artificial microclimate has been proposed. Structurally, the mathematical description of an artificial microclimate system is presented, which takes into account the nonlinearity of mass-exchange processes of air preparation. It can be used by specialists to implement computer-integrated technologies and to analyze and adjust the parameters of the control system of industrial air conditioners.

scholarly journals Risk analysis of production process for food SMEs using FMEA method: a case study

2021 ◽  
Vol 331 ◽  
pp. 02010
Author(s):  
Prima Fithri ◽  
Muhammad Rafi ◽  
Pawenary ◽  
A. S. Prabuwono
Keyword(s):  
Human Resources ◽  
Production Process ◽  
Critical Value ◽  
Risk Priority Number ◽  
Effect Analysis ◽  
Increase Productivity ◽  
Fmea Method ◽  
Bread Production ◽  
A Company

The increasing development of the industry makes every industry have to compete with other competitors to gain an edge. The advantages of competition are influenced by several factors, one of which is good human resource management. Where if a company has good human resources, it will increase profits indirectly and can increase productivity. This research discusses case studies about the potential dangers of IKM Heppy Bakery’s potential dangers that can harm workers in bread production. The method used is Failure Mode And Effect Analysis (FMEA). Later, the data will be filled and given a rating distinguished into three parts: severity, occurrence, and detection. The data were obtained through questionnaires given to 3 workers at IKM Heppy Bakery and filled in rating values based on the provisions that have been given to the questionnaire. This Value helps determine the Risk Priority Number (RPN) obtained from multiplication between severity, occurrence, and detection. After processing the RPN multiplication data, the highest RPN value was obtained by 193 with the danger factor of the operator overheating and dehydrating due to high temperatures. Furthermore, the calculation of critical Value was obtained by 109. Based on the critical Value obtained seven hazard factors above the critical value, these seven hazard factors need to be improved so that workers do not avoid accidents when conducting the production process.

scholarly journals Reliability Analysis of Forest Machines Due to FMEA Method

2018 ◽  
Vol 26 (4) ◽  
pp. 200-206
Author(s):  
Pavol Ťavoda ◽  
Ján Kováč ◽  
Zygmunt Ł Łukaszczyk
Keyword(s):  
Reliability Analysis ◽  
Failure Mode ◽  
Real World ◽  
Operational Reliability ◽  
Reliability Theory ◽  
Human Potential ◽  
Effect Analysis ◽  
Operational Conditions ◽  
Operating Variable ◽  
Fmea Method

Abstract The article deals with the research of operational reliability of forest felling machines with the method FMEA (Failure Mode and Effect Analysis) and its implementation for observed machines in the organization. Forwarders 810D by John Deere were chosen for this research. The research was realized in real operational conditions. Application of the FMEA method allows flexibility in case of unexpected situations and optimization of human potential abilities. FMEA tool is a tool preventing outages operational reliability and preventive tool for ensuring the maintenance of facilities. This paper explores and verifies the operational reliability theory in practical real-world conditions, resulting in a reduction in operating (variable) costs, minimization of failures and readiness and increased performance of observed machines.

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