scholarly journals Mechanical Properties, Structure and Fracture Behavior of Additive Manufactured FFF-ABS Specimens

Author(s):  
O. Gewelber ◽  
Y. Rosenthal ◽  
D. Ashkenazi ◽  
A. Stern

The Fused Filament Fabrication (FFF) method is one of the most important additive manufacturing (AM) technologies. This technology is used today with various kinds of thermoplastic materials, including ABS. The present study deals with the flexural strength and axial deflection of ABS specimens versus relative density, to observe the influence of build-orientations, build model and microscopic level defects of these properties. In this study, the mechanical and structural characterization of AM-FFF ABS material was studied by CAD modelling of different orientations, three point bending mechanical testing, visual testing, and multifocal light microscopy observation, including fractography analysis. To that end, three different standard building orientations (Flat, On Edge and Upright) were printed, and each was built in two different angle orientations (-45o/+45o and 0°/90o). Based on the three point bending testing results, it was found that the specimen with the highest flexural strength was not necessarily the one with the highest deflection. It was also observed that On Edge 0/+90o orientations showed a relatively larger flexural strength difference in comparison to other building orientations (Flat and Upright). When the mechanical properties achieved from a bending test next to the building platform were compared to the properties far from the building platform, only a slight difference was found, which means that the flexural strength difference results from the building strategy and it is not related to the specific bending surface. Based on fractography observation, there is a major difference in the mechanical properties and fracture surface appearance, when the samples are bent between the layers (Upright orientation) or when the samples are bent through the layers (Flat and On Edge orientation).

2007 ◽  
Vol 14 (04) ◽  
pp. 817-820
Author(s):  
MIN HUANG ◽  
KE-ZHI LI ◽  
HE-JUN LI ◽  
QIAN-GANG FU ◽  
GUO-DONG SUN

SiC coating for carbon/carbon composites was prepared by pack cementation method. The effects of coating process on the microstructure and the mechanical properties of C / C composites were analyzed by SEM and three-point bending test, respectively. As the infiltrated Si improved the interfaces bonding during the coating process, the flexural strength and flexural modulus of SiC -coated carbon/carbon composites were both increased by about 10% than the naked C / C composites. In addition, the mechanism of the change of failure mode of SiC coated C / C composites and naked C / C composites was addressed.


2015 ◽  
Vol 40 (2) ◽  
pp. 181-189 ◽  
Author(s):  
M D'Amario ◽  
F De Angelis ◽  
M Vadini ◽  
N Marchili ◽  
S Mummolo ◽  
...  

SUMMARY The aim of this study was to assess the flexural strength, flexural elastic modulus and Vickers microhardness of three resin composites prepared at room temperature or cured after one or repeated preheating cycles to a temperature of 39°C. Three resin composites were evaluated: Enamel Plus HFO (Micerium), Opallis (FGM), and Ceram X Duo (Dentsply DeTrey). For each trial, one group of specimens of each material was fabricated under ambient laboratory conditions, whereas in the other groups, the composites were cured after 1, 10, 20, 30, or 40 preheating cycles to a temperature of 39°C in a preheating device. Ten rectangular prismatic specimens (25 × 2 × 2 mm) were prepared for each group (N=180; n=10) and subjected to a three-point bending test for flexural strength and flexural modulus evaluation. Vickers microhardness was assessed on 10 cylindrical specimens from each group (N=180; n=10). Statistical analysis showed that, regardless of the material, the number of heating cycles was not a significant factor and was unable to influence the three mechanical properties tested. However, a significant main effect of the employed material on the marginal means of the three dependent variables was detected.


2020 ◽  
Vol 2 (1) ◽  
pp. 45-52
Author(s):  
Ana C. de Assunção Oliveira ◽  
Sandro Griza ◽  
Rafael R. de Moraes ◽  
André L. Faria-e-Silva

Objective:: To investigate the effect of filler content and the time spent before light-curing on mechanical properties of dual-cured cement. Methods:: Experimental dual-cured resin cements were formulated with 60, 65 or 68wt% of filler. The viscosity of experimental cement was measured using a digital viscometer. Bar-shaped specimens (25 x 2 x 2 mm) were fabricated, while the light-curing was started immediately or 5 minutes after the insertion of cement into the mold (n = 7). A three-point bending test was performed and the values of flexural strength and elastic modulus were measured. The Vickers hardness of fractured specimens was measured on the surface of the cement. Data from viscosity were submitted to oneway ANOVA, while the data from mechanical properties were analyzed by two-way ANOVA. All pair-wise comparisons were performed using Tukey’s test (α = 0.05). Results:: The experimental cement with 68wt% of filler showed the highest viscosity and those with 60wt% showed the the lowest viscosity. Irrespective of the time spent before light-curing, the cement with 65wt% of filler presented the highest values of flexural strength and elastic modulus. The addition of 60wt% of filler resulted in the lowest elastic modulus, while 68wt% of filler resulted in lowest flexural strength. Regarding the hardness, the cement with 68wt% of filler showed the highest values, while there was no difference between 60 and 65wt% of filler. Conclusion:: Filler content affected the mechanical properties of the experimental cement and this effect did not depend on the waiting time before the light-curing procedure.


2013 ◽  
Vol 785-786 ◽  
pp. 187-190
Author(s):  
Zhong Qiu Li ◽  
Li Jie Ci ◽  
Tie Cheng Feng ◽  
Shao Yan Zhang

The mechanical properties and thermal shock behavior of Mg-PSZ/LaPO4 ceramics was investigated. The thermal shock resistance of the materials was evaluated by water quenching and a subsequent three-point bending test to determine the flexural strength degradation. Mg-PSZ/15LaPO4 composite showed a higher thermal shock resistance and behaved as a typical refractory. The calculation of thermal shock resistance parameters for the composites and the monolith had indicated possible explanations for the differences in thermal shock behavior.


2012 ◽  
Vol 457-458 ◽  
pp. 3-6
Author(s):  
Yu Huan Fei ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou

Al2O3-TiN-TiC ceramic materials with different MgO content were fabricated by hot-pressing technique. The MgO volume percent was varied from 0vol% to 5vol%. Three point bending test was applied to get the flexural strength and the Vickers indentation was applied to get the Vickers hardness and the fracture toughness. The phase composition of the ceramics was analyzed by XRD. The effects of the content of MgO on the mechanical properties and the phase composition of Al2O3-TiN-TiC were investigated. The results shows that the addition of MgO can change the phase composition of the sintered ceramic materials which displayed with diverse solid solutions and intermetallic compounds. The convertion of the mechanical properties can also be explained by the XRD results.


Materials ◽  
2021 ◽  
Vol 14 (23) ◽  
pp. 7397
Author(s):  
Shinji Yoshii ◽  
Sufyan Garoushi ◽  
Chiaki Kitamura ◽  
Pekka K. Vallittu ◽  
Lippo V. Lassila

The preset shape and diameter of a prefabricated FRC post rarely follows the anatomy of the root canal. To solve this problem, a new hollow sleeve composite (HSC) system for post-core construction was developed and characterized. A woven fiber was impregnated with two types of resins: Bis-GMA or PMMA, and rolled into cylinders with outer diameter of 2 mm and two different inner diameters, namely 1.2 or 1.5 mm. The commercial i-TFC system was used as a control. Dual-cure resin composite was injected into these sleeves. Additionally, conventional solid fiber post was used as the inner part of the sleeve. The three-point bending test was used to measure the mechanical properties of the specimens and the fracture surface was examined using an electron microscope (SEM). The HSC (1.5 mm, Bis-GMA) revealed a statistically similar flexural modulus but higher flexural strength (437 MPa) compared to i-TFC (239 MPa; ANOVA, p < 0.05). When a fiber post was added inside, all values had a tendency to increase. After hydrothermal accelerated aging, the majority of specimens showed a significant (p < 0.05) decrease in flexural strength and modulus. SEM fracture analysis confirmed that the delamination occurred at the interface between the outer and inner materials. The HSC system provided flexibility but still high mechanical values compared to the commercial system. Thus, this system might offer an alternative practical option for direct post-core construction.


2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Wojciech Grzebieluch ◽  
Marcin Mikulewicz ◽  
Urszula Kaczmarek

Objective. The aim was to evaluate the flexural strength, flexural modulus, microhardness, Weibull modulus, and characteristic strength of six resin composite blocks (Grandio Blocs-GR, Tetric CAD-TE, Brilliant Crios-CR, Katana Avencia-AV, Cerasmart-CS, and Shofu Block HC-HC). Methods. Flexural strength and flexural modulus were measured using a three-point bending test and microhardness using the Vickers method. Weibull analysis was also performed. Results. The materials showed flexural strength ranging from 120.38 (HC) to 186.02 MPa (GR), flexural modulus from 8.26 (HC) to 16.95 GPa (GR), and microhardness from 70.85 (AV) to 140.43 (GR). Weibull modulus and characteristic strength ranged from 16.35 (CS) to 34.98 (TE) and from 123.45 MPa (HC) to 190.3 MPa (GR), respectively. Conclusions. GR, TE, and CR presented significantly higher flexural strength, modulus, Weibull modulus, and characteristic strength than the others.


2013 ◽  
Vol 486 ◽  
pp. 283-288
Author(s):  
Ladislav Fojtl ◽  
Soňa Rusnáková ◽  
Milan Žaludek

This research paper deals with an investigation of the influence of honeycomb core compression on the mechanical properties of sandwich structures. These structures consist of prepreg facing layers and two different material types of honeycomb and are produced by modified compression molding called Crush-Core technology. Produced structures are mechanically tested in three-point bending test and subjected to low-velocity impact and Charpy impact test.


2010 ◽  
Vol 638-642 ◽  
pp. 675-680 ◽  
Author(s):  
Martina Thomann ◽  
Nina von der Höh ◽  
Dirk Bormann ◽  
Dina Rittershaus ◽  
C. Krause ◽  
...  

Current research focuses on magnesium based alloys in the course of searching a resorbable osteosynthetic material which provides sufficient mechanical properties besides a good biocompatibility. Previous studies reported on a favorable biocompatibility of the alloys LAE442 and MgCa0.8. The present study compared the degradation process of cylindrical LAE442 and MgCa0.8 implants after 12 months implantation duration. Therefore, 10 extruded implants (2.5 x 25 mm, cross sectional area 4.9 mm²) of both alloys were implanted into the medullary cavity of both tibiae of rabbits for 12 months. After euthanization, the right bone-implant-compound was scanned in a µ-computed tomograph (µCT80, ScancoMedical) and nine uniformly distributed cross-sections of each implant were used to determine the residual implants´ cross sectional area (Software AxioVisionRelease 4.5, Zeiss). Left implants were taken out of the bone carefully. After weighing, a three-point bending test was carried out. LAE442 implants degraded obviously slower and more homogeneously than MgCa0.8. The mean residual cross sectional area of LAE442 implants was 4.7 ± 0.07 mm². MgCa0.8 showed an area of only 2.18 ± 1.03 mm². In contrast, the loss in volume of LAE442 pins was more obvious. They lost 64 % of their initial weight. The volume of MgCa0.8 reduced clearly to 54.4 % which corresponds to the cross sectional area results. Three point bending tests revealed that LAE442 showed a loss in strength of 71.2 % while MgCa0.8 lost 85.6 % of its initial strength. All results indicated that LAE442 implants degraded slowly, probably due to the formation of a very obvious degradation layer. Degradation of MgCa0.8 implants was far advanced.


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