scholarly journals Effect of Ceramic Aggregate and Fly ash in Normal Strength Concrete

In this study, full and partial replacement of stone aggregate by ceramic insulator scrap and partial replacement of cement by fly ash has been done in order to enhance economy in construction. More once, the solution of disposal of wasting from ceramic insulator manufacturing company and thermal power plant is also achieved. Further various mechanical properties of ceramic insulator scrap such as crushing value, impact value, abrasion value, specific gravity, sieve analysis and water absorption has been studied and obtained to make the study fruitful. Concrete of grade M15 is used to study the compressive strength properties of stone and ceramic aggregates. Replacement of stone aggregates by ceramic aggregates has been done in stages starting from 0% to 100% each stage possessing the variation of 10% and in all the specimens 30% of cement is replaced by 35% of fly ash. Six number of cube samples are cast for each variation and the compressive strength of the same have been obtained at 7, 28 and 56 days of age. Totally 216 cubes are cast and tested for compression. It is found that the optimum percentage at which the stone aggregate can be replaced by ceramic aggregates is 50% and 30% of cement can be replaced by 35% fly ash.

2019 ◽  
Vol 93 ◽  
pp. 02008
Author(s):  
Tribikram Mohanty ◽  
Sauna Majhi ◽  
Purnachandra Saha ◽  
Bitanjaya Das

Due to rapid industrialization extensive quantity of waste materials like fly ash, silica fume, rice ash husk, and ferrochrome ash etc. are generated. Ferrochrome ash is generated from Ferro-alloy industry and fly-ash is produced in thermal power plants are alternative materials which have the potential of being utilized in concrete as a mineral admixture. The present investigation considers the combined influence on strength of concrete using various percentage fly ash and ferrochrome ash as partial replacement of cement. Experiments are carried out to get mechanical properties of ordinary Portland cement by replacement of fly ash by 10%, 20%, 30 % and 3% by ferrochrome ash. Mechanical properties are measured by determining compressive strength, split tensile strength and flexural strength. It can be inferred from the study that a small amount of ferrochrome ash mixed with 30 % fly-ash gives higher compressive strength as compared to fly ash alone. Addition of ferrochrome ash also increases the split tensile strength of concrete. Since ferrochrome ash and fly-ash are both industrial waste, utilization of these waste materials reduced the burden of dumping and greenhouse gas and thereby produce sustainable concrete.


2019 ◽  
Vol 9 (9) ◽  
pp. 1049-1054
Author(s):  
Yunxia Lun ◽  
Fangfang Zheng

This study is aimed at exploring the effect of steel slag powder (SSP), fly ash (FA), and silica fume (SF) on the mechanical properties and durability of cement mortar. SSP, SF, and FA were used as partial replacement of the Ordinary Portland cement (OPC). It was showed that the compressive and bending strength of steel slag powder were slightly lower than that of OPC. An increase in the SSP content caused a decrease in strength. However, the growth rate of compressive strength of SSP2 (20% replacement by the weight of OPC) at the curing ages of 90 days was about 8% higher than that of OPC, and the durability of SSP2 was better than that of OPC. The combination of mineral admixtures improved the later strength, water impermeability, and sulfate resistance compared with OPC and SSP2. The compressive strength of SSPFA (SSP and SF) at 90 days reached 70.3 MPa. The results of X-ray diffraction patterns and scanning electron microscopy indicated that SSP played a synergistic role with FA or SF to improve the performance of cement mortar.


2016 ◽  
Vol 866 ◽  
pp. 3-8 ◽  
Author(s):  
Osama Ahmed Mohamed ◽  
Waddah Al Hawat

Fly ash is a sustainable partial replacement of Portland cement that offers significant advantages in terms of fresh and hardened properties of concrete. This paper presents the findings of a study that aims at assessing the durability and strength properties of sustainable self-consolidating concrete (SCC) mixes in which Portland cement was partially replaced with 10%, 20%, 30%, and 40% fly ash. The study confirms that replacing Portland cement with fly ash at all of the percentages studied improves resistance of concrete to chloride penetration. The 40% fly ash mix exhibited the highest resistance to chloride penetration compared to the control mix. Despite the relative drop in compressive strength after 7 days of curing, the 28-day compressive strength of 40% SCC mix reached 55.75 MP, which is very close to the control mix. The study also confirms that adding 1%, 1.5%, and 2% basalt fibers, respectively, to the 40% fly ash mix improves the resistance to chloride penetration compared to the mix without basalt fibers.


Author(s):  
Vu-An Tran

This research investigates the physical and mechanical properties of mortar incorporating fly ash (FA), which is by-product of Duyen Hai thermal power plant. Six mixtures of mortar are produced with FA at level of 0%, 10%, 20%, 30%, 40%, and 50% (by volume) as cement replacement and at water-to-binder (W/B) of 0.5. The flow, density, compressive strength, flexural strength, and water absorption tests are made under relevant standard in this study. The results have shown that the higher FA content increases the flow of mortar but significantly decreases the density of mixtures. The water absorption and setting time increases as the samples incorporating FA. Compressive strength of specimen with 10% FA is approximately equal to control specimen at the 91-day age. The flexural strength of specimen ranges from 7.97 MPa to 8.94 MPa at the 91-day age with the best result for samples containing 10% and 20% FA.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6890
Author(s):  
Muhammad Ibraheem ◽  
Faheem Butt ◽  
Rana Muhammad Waqas ◽  
Khadim Hussain ◽  
Rana Faisal Tufail ◽  
...  

The purpose of this research is to study the effects of quarry rock dust (QRD) and steel fibers (SF) inclusion on the fresh, mechanical, and microstructural properties of fly ash (FA) and ground granulated blast furnace slag (SG)-based geopolymer concrete (GPC) exposed to elevated temperatures. Such types of ternary mixes were prepared by blending waste materials from different industries, including QRD, SG, and FA, with alkaline activator solutions. The multiphysical models show that the inclusion of steel fibers and binders can enhance the mechanical properties of GPC. In this study, a total of 18 different mix proportions were designed with different proportions of QRD (0%, 5%, 10%, 15%, and 20%) and steel fibers (0.75% and 1.5%). The slag was replaced by different proportions of QRD in fly ash, and SG-based GPC mixes to study the effect of QRD incorporation. The mechanical properties of specimens, i.e., compressive strength, splitting tensile strength, and flexural strength, were determined by testing cubes, cylinders, and prisms, respectively, at different ages (7, 28, and 56 days). The specimens were also heated up to 800 °C to evaluate the resistance of specimens to elevated temperature in terms of residual compressive strength and weight loss. The test results showed that the mechanical strength of GPC mixes (without steel fibers) increased by 6–11%, with an increase in QRD content up to 15% at the age of 28 days. In contrast, more than 15% of QRD contents resulted in decreasing the mechanical strength properties. Incorporating steel fibers in a fraction of 0.75% by volume increased the compressive, tensile, and flexural strength of GPC mixes by 15%, 23%, and 34%, respectively. However, further addition of steel fibers at 1.5% by volume lowered the mechanical strength properties. The optimal mixture of QRD incorporated FA-SG-based GPC (QFS-GPC) was observed with 15% QRD and 0.75% steel fibers contents considering the performance in workability and mechanical properties. The results also showed that under elevated temperatures up to 800 °C, the weight loss of QFS-GPC specimens persistently increased with a consistent decrease in the residual compressive strength for increasing QRD content and temperature. Furthermore, the microstructure characterization of QRD blended GPC mixes were also carried out by performing scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS).


2018 ◽  
Vol 199 ◽  
pp. 07006
Author(s):  
Md Shamsuddoha ◽  
Götz Hüsken ◽  
Wolfram Schmidt ◽  
Hans-Carsten Kühne ◽  
Matthias Baeßler

Grouting is a universal repair and strengthening technique, which is constantly used for structural remediation of concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. Having an extremely small particle size of only few microns, ultrafine cements are ideal for grouting applications due to their superior permeability and compressive strength properties of the hardened cement paste compared to that of the less-expensive, but coarser ordinary Portland cements. Supplementary cementitious materials (SCMs) are often used to replace ultrafine cement in order to modify certain properties and to reduce costs. The aim of this experimental study is to investigate the effect of three supplementary materials: microsilica (MS), fly ash (FA), and metakaolin (MK) on the workability, and mechanical properties of an ultrafine cement based grout with a constant water-binder ratio and constant superplasticizer content. Maximum percentages of replacement with ultrafine cement were 6% by volume of cement for MS and 16% for FA, and MK. In general, results suggest that the workability is improved by addition of FA, whereas is reduced, when modified with MS and MK. The compressive strength of grout after cement replacement remains comparable to that of pure cement grout. However, there is a tendency of the MS to positively affect the compressive strength opposite to FA, whereas flexural strength is positively affected by FA. Based on the results, it is evident that grouts with Hägerman cone flow more than 500 mm and compressive strength of more than 90 MPa after 28 days can be produced.


Author(s):  
Hirotaka Matsuo ◽  
Koji Takasu ◽  
Hidehiro Koyamada ◽  
Hiroki Suyama

Using fly ash as an admixture for concrete can contribute to environmental load reduction and concrete quality improvement. However, as the quality of fly ash fluctuates depending on the ash source, quality stabilization is required. It was proved that concrete with fly ash of Japanese Industrial Standardized class II has different strength properties depending on curing temperature, but it is not obvious whether concrete with modified fly ash by flotation method has similar properties. In this study, the influence was examined on the mechanical properties when changing the curing temperature of mortar using fly ash modified by the flotation technique. The sealing curing was set to 5°C, 20°C, 40°C and 60°C. Also, after 7 days, 5°C, 40°C and 60°C, is changed to 20°C and compression strength and static elasticity coefficient were measured. The value of compressive strength and static elastic modulus showed that mortar using modified fly ash had the same characteristics as mortar with ordinary fly ash. Because it was represented by one strength compressive estimation curve regardless of the curing temperature, it became clear that compressive strength can be evaluated by roughly using accumulated temperature as an indicator.


2015 ◽  
Vol 1113 ◽  
pp. 80-85
Author(s):  
S.M. Nuria ◽  
A.B.A. Rahman ◽  
N.A.K. Hafizah ◽  
Yusof Ahmad ◽  
Azlan Adnan ◽  
...  

This paper studies the effects of binder and filler composition to the strength properties of non-cement polyester grout (NCPG). The binder consisted of unsaturated polyester resin whereas the filler consisted of fine sand and fly ash. The composition of binder-to-filler ratios investigated were 0.43, 0.67, 1, 1.49, and 2.3. The mechanical properties of NCPG were investigated through flowability and compression tests. The test results show that the use of polyester resin combined with fine sand and fly ash produces good quality grout with high flowable rate, rapid setting, self-consolidating and high compressive strength.


2016 ◽  
Vol 865 ◽  
pp. 201-205 ◽  
Author(s):  
Michaela Fiedlerová ◽  
Rostislav Drochytka ◽  
Pavel Dohnálek

This paper deals with the evaluation of a partial replacement of cement by Czech fly ash in high strength floor screed in dosage of 10, 20, 30 and 40% and the assessment of the physical-mechanical properties such as compressive strength, water absorption and bulk density. Used fly ashes are from power plants Počerady, Opatovice and Tušimice. The experimental study showed that the use of Czech fly ash improves the compressive strength. The bulk density decreases and therefore water absorption increases. Reference samples become clearly the lowest compressive strength at age of 28 days (fc28). A significant increase in compressive strength (fc28) was observed in case of mix design with addition of 10% and 20% of fly ash Tušimice (10%ETU, 20%ETU) and 20% and 30% of fly ash Počerady (20%EPC, 30%EPC). The addition of 20% of fly ash Počerady (20%EPC) has noticeable influence on short-term compressive strength (measured at the age of 24 hours).


2019 ◽  
Vol 7 (2) ◽  
pp. 102-108
Author(s):  
Yulin Patrisia ◽  
Topan Eka Putra

This study aimed to determine the influence of peat water on the mechanical properties of the paving block (compressive strength and water absorption) using coconut shell waste and fly ash as raw material. The background of the research were the lack utilization of fly ash, preparation for the handling and utilization of fly ash from power station at Pulang Pisau and Tumbang Kajuei (under construction), and the utilization of coconut shell to be more effective and economical. Paving block specimens were immersed in peat water to determine the effect of peat water and the rest were immersed in plain water. This experiment used fly ash as a partial replacement of cement and 2% coconut shell as a partial replacement of fine aggregate. The results of the analysis showed that: (a) Paving block using fly ash and coconut shells which were immersed in plain water experienced the increase in compressive strength and the decrease in water; (b) Paving block using fly ash and coconut shells soaked in peat water showed that by the increase of age, compressive strength was decrease and water absorption was increase; (c) The compressive strength of paving block specimens immersed in plain water and peat water showed relatively similar values at 7 and 28 days age, (d). Water absorption in paving block specimens soaked both in plain water and peat water showed relatively similar values at 7 days age, but at 28 days age the specimens immersed in peat water had greater water absorption.


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