scholarly journals Workability and mechanical properties of ultrafine cement based grout for structural rehabilitation: A parametric study on the partial replacement with SCMs

2018 ◽  
Vol 199 ◽  
pp. 07006
Author(s):  
Md Shamsuddoha ◽  
Götz Hüsken ◽  
Wolfram Schmidt ◽  
Hans-Carsten Kühne ◽  
Matthias Baeßler

Grouting is a universal repair and strengthening technique, which is constantly used for structural remediation of concrete components, trenches, mine subsidence, dam joints, restoration of masonry structures, and geological stabilizations. Having an extremely small particle size of only few microns, ultrafine cements are ideal for grouting applications due to their superior permeability and compressive strength properties of the hardened cement paste compared to that of the less-expensive, but coarser ordinary Portland cements. Supplementary cementitious materials (SCMs) are often used to replace ultrafine cement in order to modify certain properties and to reduce costs. The aim of this experimental study is to investigate the effect of three supplementary materials: microsilica (MS), fly ash (FA), and metakaolin (MK) on the workability, and mechanical properties of an ultrafine cement based grout with a constant water-binder ratio and constant superplasticizer content. Maximum percentages of replacement with ultrafine cement were 6% by volume of cement for MS and 16% for FA, and MK. In general, results suggest that the workability is improved by addition of FA, whereas is reduced, when modified with MS and MK. The compressive strength of grout after cement replacement remains comparable to that of pure cement grout. However, there is a tendency of the MS to positively affect the compressive strength opposite to FA, whereas flexural strength is positively affected by FA. Based on the results, it is evident that grouts with Hägerman cone flow more than 500 mm and compressive strength of more than 90 MPa after 28 days can be produced.

2019 ◽  
Vol 292 ◽  
pp. 102-107 ◽  
Author(s):  
Josef Fládr ◽  
Petr Bílý ◽  
Karel Šeps ◽  
Roman Chylík ◽  
Vladimír Hrbek

High-performance concrete is a very specific type of concrete. Its production is sensitive to both the quality of compounds used and the order of addition of particular compounds during the homogenization process. The mechanical properties were observed for four dosing procedures of each of the three tested concrete mixtures. The four dosing procedures were identical for the three mixes. The three mixes varied only in the type of supplementary cementitious material used and in water content. The water content difference was caused by variable k-value of particular additives. The water-to-binder ratio was kept constant for all the concretes. The additives used were metakaolin, fly ash and microsilica. The comparison of particular dosing procedures was carried out on the values of basic mechanical properties of concrete. The paper compares compressive strength and depth of penetration of water under pressure. Besides the comparsion of macro-mechanical properties, the effect of microsilica and fly ash additives on micro-mechanical properties was observed with the use of scanning electron microscopy (SEM) and nanoindentation data analysis. Nanoindentation was used to determine the thickness and strength of interfacial transition zone (ITZ) for different sequence of addition of cement, additive and aggregate. The thickness obtained by nanoindentation was further investigated by SEM EDS line scanning.


Author(s):  
Olusola Emmanuel Babalola ◽  
Paul O. Awoyera

Supplementary cementitious materials are most needed to enhance a sustainable development in poor communities. It is pertinent to investigate the suitability of such alternative materials for construction. The present study evaluates the strength characteristics of concrete made with varied proportion of Cordia millenii ash blended with Portland cement. Chemical composition of Cordia millenii and the setting time when blended with cement was determined. Other laboratory tests performed on Cordia millenii blended cement include: sieve analysis and specific gravity. Five replacement percentages of Cordia millenii (5%, 10%, 15%, and 20%) were blended with cement in concrete. Control specimens were also produced with only cement. Tests to determine the workability, air entrained, bulk density and compressive strength properties of the concrete were also conducted. Results obtained revealed that optimum Cordia millenii mix is 10%, which yielded the highest density and compressive strength in the concrete.


In this study, full and partial replacement of stone aggregate by ceramic insulator scrap and partial replacement of cement by fly ash has been done in order to enhance economy in construction. More once, the solution of disposal of wasting from ceramic insulator manufacturing company and thermal power plant is also achieved. Further various mechanical properties of ceramic insulator scrap such as crushing value, impact value, abrasion value, specific gravity, sieve analysis and water absorption has been studied and obtained to make the study fruitful. Concrete of grade M15 is used to study the compressive strength properties of stone and ceramic aggregates. Replacement of stone aggregates by ceramic aggregates has been done in stages starting from 0% to 100% each stage possessing the variation of 10% and in all the specimens 30% of cement is replaced by 35% of fly ash. Six number of cube samples are cast for each variation and the compressive strength of the same have been obtained at 7, 28 and 56 days of age. Totally 216 cubes are cast and tested for compression. It is found that the optimum percentage at which the stone aggregate can be replaced by ceramic aggregates is 50% and 30% of cement can be replaced by 35% fly ash.


Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5762
Author(s):  
Waqas Ahmad ◽  
Ayaz Ahmad ◽  
Krzysztof Adam Ostrowski ◽  
Fahid Aslam ◽  
Panuwat Joyklad ◽  
...  

The casting and testing specimens for determining the mechanical properties of concrete is a time-consuming activity. This study employed supervised machine learning techniques, bagging, AdaBoost, gene expression programming, and decision tree to estimate the compressive strength of concrete containing supplementary cementitious materials (fly ash and blast furnace slag). The performance of the models was compared and assessed using the coefficient of determination (R2), mean absolute error, mean square error, and root mean square error. The performance of the model was further validated using the k-fold cross-validation approach. Compared to the other employed approaches, the bagging model was more effective in predicting results, with an R2 value of 0.92. A sensitivity analysis was also prepared to determine the level of contribution of each parameter utilized to run the models. The use of machine learning (ML) techniques to predict the mechanical properties of concrete will be beneficial to the field of civil engineering because it will save time, effort, and resources. The proposed techniques are efficient to forecast the strength properties of concrete containing supplementary cementitious materials (SCM) and pave the way towards the intelligent design of concrete elements and structures.


2020 ◽  
Vol 309 ◽  
pp. 26-30 ◽  
Author(s):  
Josef Fládr ◽  
Petr Bílý ◽  
Tomáš Trtík ◽  
Roman Chylík ◽  
Vladimír Hrbek

The paper compares macromechanical and micromechanical properties of high-performance concrete containing supplementary cementitious materials and basalt aggregate. The aggregate was either a common unprocessed crushed basalt aggregate or crushed basalt aggregate the coarse fractions (4/8 and 8/16 mm) of which were washed by water and dried before use. The observed macro-mechanical properties were compressive strength, tensile strength, elastic modulus and depth of penetration of water under pressure; the paper is focused on the first observed property, which is the basic material characteristic. On the microscale, the thickness of the interfacial transition zone (ITZ) was determined by nanoindentation. The positive influence of supplementary cementitious materials and aggregate washing on compressive strength was confirmed and the correlation between macromechanical and micromechanical characteristics was proved.


Author(s):  
Agboola Shamsudeen Abdulazeez ◽  
Amina Omolola Suleiman ◽  
Simdima Gabriel Gideon ◽  
Solomon Wutong Poki

- Presently researches all over the world is concentrating on alternative materials as partial cement replacement in concrete production. The use of pozzolanic material in concrete is becoming increasingly important because of the need for more sustainable cementing products. Volcanic ash is a form of natural pozzolan and has a chemical composition comparable to other supplementary cementitious materials. In this paper, volcanic ash was used to partially replace cement in the ratio of 0%, 5%, 10%, 15% and 20% by volume in concrete and cured in H2SO4 and MgSO4 environment. 28-day target strength was adopted and concrete tested at 7, 14, 28 and 56 days’ hydration period. Specific gravity, bulk density and setting time test on volcanic ash were carried out. Fresh concrete tests such as slump and compacting factor test were carried out along-side hardened concrete tests like compressive strength and split tensile strength. The result shows that the maximum compressive strength at 28 days was at 0% control concrete, while at 56 days the maximum strength was observed at 10% replacement of cement with volcanic ash and it is considered as optimum percentage replacement.


Author(s):  
Diego Jesus de Souza ◽  
Marcelo Henrique Farias de Medeiros ◽  
Juarez Hoppe Filho

ABSTRACT: Sulfate attack is a term used to describe a series of chemical reactions between sulfate ions and hydrated compounds of the hardened cement paste. The present study aims to evaluate the physical (linear expansion, flexural and compressive strength) and mineralogical properties (X-ray diffraction) of three different mortar compositions (Portland Cement CPV-ARI containing silica fume and rice husk ash, in both cases with 10% replacement of the cement by weight) against sodium and magnesium sulfate attack (concentration of SO42- equal to 0.7 molar). The data collected indicate that the replacing the cement by the two siliceous supplementary cementitious materials (SCMs) generate similar results, both SCMs were able to mitigate the effects of the sodium sulfate attack in both physical and chemical characteristics, however, both materials increase the deterioration (i.e. compressive strength) when exposed to MgSO4 solution.


2020 ◽  
Vol 6 (7) ◽  
pp. 1400-1410
Author(s):  
Joel Sam

Decreasing our over-reliance on cement as an ingredient in the making of concrete due to its contribution to the CO2 emissions has led to numerous researches been conducted to find suitable replacement for cement in concrete mixes.  Materials like fly ash, ground granulated blast furnace slag, silica fume, rice husk ash and metakaolin among others have been identified as materials that can at the very least be used as a replacement for cement in concrete mix. These materials are referred to as supplementary cementitious materials (SCMs). This paper reviewed the work that has been done on the use of fly ash and rice husk ash as partial replacements for concrete, its chemical composition and its effect on the compressive strength of concrete. Charts, tables and figures were employed as tools to study the various chemical compounds of fly ash and rice husk ash. It was seen that depending on how the coal or rice husk was initially processed the percentage of some of the minor compounds like Sodium oxide (Na2O), Titanium oxide (TiO2) and Phosphorus pentoxide (P2O5) were sometimes very low or not recorded as part of the final product.  The data on the compressive strength of concrete after fly ash and rice husk ash had been added in percentage increments of 0%, 10%, 20%, 30%, 40%, 50% and 0%, 5%, 7.5%, 10%, 12.5%, 15% respectively analysed over a minimum period of 7 days and a maximum period of 28 days found out that the optimal percentage partial replacement of fly ash and rice husk ash for a strong compressive concrete strength is 30% of fly ash and 7.5% of rice husk ash.


2017 ◽  
Vol 2017 ◽  
pp. 1-8 ◽  
Author(s):  
Jisong Zhang ◽  
Yinghua Zhao ◽  
Haijiang Li

Ultra-high performance concrete (UHPC) has superior mechanical properties and durability to normal strength concrete. However, the high amount of cement, high environmental impact, and initial cost are regarded as disadvantages, restricting its wider application. Incorporation of supplementary cementitious materials (SCMs) in UHPC is an effective way to reduce the amount of cement needed while contributing to the sustainability and cost. This paper investigates the mechanical properties and microstructure of UHPC containing fly ash (FA) and silica fume (SF) with the aim of contributing to this issue. The results indicate that, on the basis of 30% FA replacement, the incorporation of 10% and 20% SF showed equivalent or higher mechanical properties compared to the reference samples. The microstructure and pore volume of the UHPCs were also examined. Furthermore, to minimise the experimental workload of future studies, a prediction model is developed to predict the compressive strength of the UHPC using artificial neural networks (ANNs). The results indicate that the developed ANN model has high accuracy and can be used for the prediction of the compressive strength of UHPC with these SCMs.


2021 ◽  
Vol 11 (9) ◽  
pp. 4028
Author(s):  
Asghar Gholizadeh Vayghan ◽  
Liesbeth Horckmans ◽  
Ruben Snellings ◽  
Arne Peys ◽  
Priscilla Teck ◽  
...  

This research investigated the possibility of using metallurgical slags from the copper and lead industries as partial replacement for cement. The studied slags were fayalitic, having a mainly ferro-silicate composition with minor contents of Al2O3 and CaO. The slags were treated at 1200–1300 °C (to reduce the heavy metal content) and then granulated in water to promote the formation of reactive phases. A full hydration study was carried out to assess the kinetics of reactions, the phases formed during hydration, the reactivity of the slags and their strength activity as supplementary cementitious material (SCM). The batch-leaching behaviour of cementitious mixtures incorporating treated slags was also investigated. The results showed that all three slags have satisfactory leaching behaviour and similar performance in terms of reactivity and contribution to the strength development. All slags were found to have mediocre reactivity and contribution to strength, especially at early ages. Nonetheless, they passed the minimum mechanical performance requirements and were found to qualify for use in cement.


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