Dependence of deformation indices on initial yield strength and hardening intensity of wire material in the passage of drawing route

2021 ◽  
pp. 536-546
Author(s):  
G.N. Gur'yanov

The model of hardening is considered, which provides for dependence of the current yield strength σт on the product of the initial yield strength σт0 and drawing coeffi cient μ to the degree of hardening coeffi cient k (σт = σт0μk). Difference of axial stress increase from action of anti-tension in absence and action of hardening depending on hardening coeffi cient is determined. Dependencies of drawing stress, safety factor I.L. Perlin and stress state index V.L. Kolmogorov on hardening coeffi cient at different values of initial yield strength are built. Limit hardening factor k is defi ned, at which safety factor is equal to 1. Dependencies of deformation indices on initial yield strength of σт0 at different deformation parameters are constructed.

2020 ◽  
pp. 348-359
Author(s):  
G.N. Gur’yanov

The combined criterion, which includes forming effectiveness indicator and the I.L. Perlin’s safety margin is proposed. Interdependencies for different criteria for the shape of the deformation zone are given. Suggested indicators for assessing of the shape of plastic deformation zone are simpler than delta criterion used in the foreing theory of drawing. For different hardening models, the results for the calculation of the axial stress, the absolute safety margin, the I.L. Perlin’s wire safety margin, V.L. Kolmogorov’s stress state indicator stress state indicator and the proposed criteria for assessing of the forming effectiveness when drawing round solid profile depending on the drawing coefficient, drawing angle and criteria for the shape of the plastic deformation zone. In the plastic deformation zone with equal average yield strength, the equality of the strain indicators of the wire is not ensured if hardening curves of material are different. In particular, when the drawing coefficient ensures equal yield strength for different hardening curves and is equal to the initial yield strength, the drawing stress is more at more convex shape of the hardening curve. At the optimum drawging angle, when the minimum axial stress, the maximum values of the safety margin indicators and the proposed criteria for the forming effectiveness and the minimum stress state indicator are observed. Equal minimum values of the drawing stress when varying the drawing angle, the length of the plastic deformation zone or other criteria. The nature of the relationship between the stress state indicators, the safety margin and the forming effectiveness is shown. With different hardening models of lines for the relationship of the I.L. Perlin’s safety margin and V.L. Kolmogorov’s stress state indicator are located along one curve, as are the lines for the relationship between the dimensionless axial stress and the stress state indicator. With the strain parameters, when the drawing stress under the action of back tension is less than this stress in the absence of back tension, the safety margin and the new combined forming effectiveness indicator are more under the action of back tension. This is possible with intensive hardening of the wire material in the draft of drawing, reduced drawing angles and increased values of drawing and friction coefficients. Different values of strain indicators of steel 12Kh18N10T wire after quenching and annealing are shown.


Author(s):  
V. E. Perekutnev ◽  
V. V. Zotov

Upgrading of hoisting machines aims to improve their performance, to reduce risk of accidents, and to cut down operational and capital costs. One of the redesign solutions is replacement of steel cables by rubber cables. This novation can extend life of pulling members, decrease diameters of drive and guide wheels and, consequently, elements of the whole hoisting machines: rotor, reducing gear, motor. This engineering novation needs re-designing of hoisting machines; thus, the new design should be validated, in particular, strength characteristics of the machine members. This article considers a drive wheel of a hoisting machine with a pulling belt. In order to justify the potential range of design parameters with regard to safety factor, the numerical models of different-design drive wheels are developed and their operation with pulling belt (rubber cable) is simulated in the SolidWorks environment. The data on the stress state of the wheel elements are analyzed, the most loaded points are identified, and the maximal stresses on the sidewall surface and in the spokes of wheels of different designs are plotted.


2004 ◽  
Vol 126 (2) ◽  
pp. 137-156 ◽  
Author(s):  
A.-J. Wang ◽  
D. L. McDowell

In-plane mechanical properties of periodic honeycomb structures with seven different cell types are investigated in this paper. Emphasis is placed on honeycombs with relative density between 0.1 and 0.3, such that initial yield is associated with short column compression or bending, occurring prior to elastic buckling. Effective elastic stiffness and initial yield strength of these metal honeycombs under in-plane compression, shear, and diagonal compression (for cell structures that manifest in-plane anisotropy) are reported as functions of relative density. Comparison among different honeycomb structures demonstrates that the diamond cells, hexagonal periodic supercells composed of six equilateral triangles and the Kagome cells have superior in-plane mechanical properties among the set considered.


2017 ◽  
Vol 199 ◽  
pp. 3380-3385 ◽  
Author(s):  
Hoa T.M. Luong ◽  
Volkmar Zabel ◽  
Werner Lorenz ◽  
Rolf G. Rohrmann

2005 ◽  
Vol 490-491 ◽  
pp. 269-274
Author(s):  
Agnès Fabre ◽  
Ivan Lillamand ◽  
Jean-Éric Masse ◽  
Laurent Barrallier

Neutron diffraction measurements were used in this study in order to determine the axial stress state in loaded screw from a specific assembly. The knowing of stress gradient is need to qualify a standard gauge used to calibrate the response of in-situ measurements using ultrasonic nondestructive technique. US is well adapted to perform measurements of the evolution of stress state on industrial screws during service life of the bolded assemblies.


2016 ◽  
Vol 68 (3) ◽  
pp. 430-438 ◽  
Author(s):  
Christopher Sous ◽  
Henrik Wünsch ◽  
Georg Jacobs ◽  
Christoph Broeckmann

Purpose The purpose of this paper is to investigate the applicability of the quadratic failure hypothesis (QFH) on journal bearings coated with a white metal sliding layer on the prediction of safe and unsafe operating conditions. The hypothesis covers operation conditions under static and dynamical loading. Design/methodology/approach Material tests and elastohydrodynamic, as well as structural, simulations were conducted to provide the required input data for the failure hypothesis. Component samples were tested to verify the results of the QFH. Findings The load bearing capacity of journal bearings was analysed for different operating conditions by the use of the QFH. Results allow for the identification of critical and non-critical loading conditions and are in accordance with component test results. Originality/value Today’s design guidelines for journal bearings do not consider a multi-axial stress state and actual stress distribution. The applied hypothesis enables consideration of multiaxiality inside the sliding surface layer, as well as determining the location of bearing fatigue due to material overload.


2005 ◽  
Vol 297-300 ◽  
pp. 1572-1578
Author(s):  
Yu Ting He ◽  
Feng Li ◽  
Rong Shi ◽  
G.Q. Zhang ◽  
L.J. Ernst ◽  
...  

When studying 3D fatigue crack growth behaviors of materials, to determine the crack opening stress intensity factor ratio is the key issue. Elastic-plastic Fracture Mechanics theory and physical mechanism of cracks’ closure phenomena caused by plastic deformation are employed here. A model for determining the crack opening stress intensity factor ratio under tri-axial stress state is presented. The comparison of the present model with available data and models shows quite good agreement.


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