scholarly journals Experimental study of grain vibration during high-intensity heat treatment

Author(s):  
R. A. Kalinichenko R. A. ◽  
S. P. Stepanenko ◽  
B. І. Kotov

Purpose. Clarification of the mathematical description and calculation of the processes of micronization and vibrational movement of grain in cross-air flow on the basis of experimental studies. Methods. Experimental studies were performed on a manufactured sample of a machine for high-intensity heat treatment of grain using experimental planning methods and statistical processing of experimental data. Results. A mathematical description of the motion of grain mixture particles on a vibroconveyor with high-intensity heat treatment of grain during action on the mixture of air flow is given. The trajectories of particles with different sizes depending on high-intensity heat treatment are obtained. With certain assumptions, the regularities of the change in the speed of movement and exposure of the micronization of the material particle (grain) from the coordinates and humidity are obtained. Conclusions. As a result of research: 1) a regression dependence was obtained to determine the micronization exposure and it was established that the micronization exposure for the given energy parameters of the installation should last from 60 to 180 seconds; 2) the change of the speed of vibratory movement of grain depending on its humidity is theoretically substantiated and it is proved that the ascending air flow increases the speed of grain movement, and the descending one – decreases; 3) experimentally determined the empirical dependence of changes in the speed of vibration, which allows the formation of the required speed of vibration of grain by changing the parameters: the slope of the vibrating surface 5÷8°, oscillation frequency 33÷52 s-1, grain moisture 10÷20% and downward air flow rate 0.1÷2 m / s in rational modes of installation for grain micronization on a vibrating conveyor. Keywords: trajectory, vibration displacement, vibration conveyor, air flow, micronization, humidity, coefficient of friction.

Author(s):  
Roman Kalinichenko ◽  
◽  
Serhii Stepanenko ◽  
Boris Kotov ◽  
◽  
...  

The article compiled and solved a system of differential equations of motion of a material point along a porous (air-permeable) surface, which is inclined at an angle to the horizon. Based on the analysis of solutions to this system of differential equations, it is proposed to change the speed of grain movement by the frequency of oscillations of the support surface, the angle of inclination of the support surface to the horizon and the coefficient of friction. Also, the graphical dependences of the speed of grain movement on the angle of inclination of the support surface to the horizon, the coefficient of friction and the frequency of oscillations were obtained. The possibility of decelerating the vibration movement of grain by an air flow, which is fed from the bottom of the porous support surface against (at an angle) the direction of grain movement, as well as using an asymmetrically corrugated support surface with vertical perforations, is theoretically substantiated. A linear regression dependence of the change in the vibration displacement speed has been experimentally determined, which makes it possible to form the required speed mode of vibration displacement of grain by changing the parameters: the inclination of the vibrating plane is 50 ÷ 90, the vibration frequency is 45 ÷ 55 s-1, the air flow speed is 0.1 ÷ 2 m/s in optimal operating modes. installations for high-intensity heat treatment of grain with a vibratory conveyor.


Author(s):  
V. A. Afanasiev ◽  
A. N. Ostrikov ◽  
V. V. Manuilov ◽  
A. I. Aleksandrov

As a result of the conducted experimental studies, the main kinetic regularities of the steaming process under investigation were determined and the choice of rational modes of grain moisture-heat treatment was validated: steaming of barley and wheat with steam to a moisture content of 19 % at a steam consumption of 100–180 kg/h and a pressure of 0.20–0.35 MPa for 10–12 minutes, and corn – for 15–16 minutes. These developed modes provide the best conditions for the thermomechanical destruction of the protein-carbohydrate complex in order to increase its availability to digestive enzymes and increase the digestibility of starch, do not reduce the digestibility of protein and improve sanitary condition. A method of engineering calculation was developed, which formed the basis for the creation of an original design of conditioner steamer. The performed constructive calculation included the calculation of the mixer-humidifier, the calculation of the jet nozzle and the determination of the dispersed characteristics during steam atomization, as well as the thermal calculation of the conditioner steamer, which made it possible to determine the steam consumption and determine the rational heating temperature of the grains and their moisture content. A distinctive feature of the conditioner steamer is a higher productivity due to the significant acceleration of diffusion process of moisture into grains; the possibility of improving the quality by increasing the degree of starch gelatinization due to selected technological steaming modes.


2013 ◽  
Vol 826 ◽  
pp. 34-37 ◽  
Author(s):  
Guo Zhen Liu ◽  
Shu Juan Dai ◽  
Li Mei Bai ◽  
Yu Xin Ma ◽  
Yong Zhang

The main elements can be recovered for mineral processing in a mineral containing titanium of Baoding area were Ti, Fe and V, and the elements in the main gangue minerals were Si and Al. Gravity concentration, gravity concentration-high intensity magnetic separation and gravity concentration-flotation tests were performed on the ore sample respectively. The results showed that, in the test of shaking table, when the grinding fineness was -0.074mm 93%, the productivity of concentrate can reach 32.24%; when grinding fineness was -0.074mm 93%, after gravity concentration-magnetic separation, 30.25% of concentrate productivity can be attained; when the grinding fineness was -0.074mm 85%, after gravity concentration-flotation, the productivity of concentrate was 3.31%. Maybe it's the condition of the tests wasn't controlled well, especially adjusting pH value in the flotation stage, it's hard to control, so the results were not very good.


2021 ◽  
Vol 14 (3) ◽  
pp. 36-44
Author(s):  
S. Nikolenko ◽  
Svetlana Sazonova ◽  
Viktor Asminin

A study of the properties of dispersed-reinforced concrete and a study of the effect of dispersed reinforcement on the operation of structures was carried out, mainly with a static load of the same sign. Based on the results of experimental studies, a comparison was made of the work of dispersed-laminated structures under alternating dynamic action of high intensity with the work of reinforced concrete beam elements under similar influences. The results of experimental studies of cubes and prisms for static and dynamic compression are also presented. The results of experimental studies allow us to conclude that there is a significant effect of dispersed reinforcement on the operation of structures under the investigated influences and the feasibility of combined reinforcement of structures. The use of dispersed reinforcement in structures will increase the resistance of structures to such influences.


2021 ◽  
Vol 247 ◽  
pp. 01030
Author(s):  
Mafiiat Rakhmanova ◽  
Amiiat Demirova ◽  
Magomed Akhmedov ◽  
Faina Azimova ◽  
Irada Gadzhibekova ◽  
...  

New technical solutions improving the process of thermal sterilization of canned products through the use of multilevel high-temperature modes and heat recovery have been considered and proposed. The essence of the developed method lies in the fact that the heat released by cooling cans with the product that has undergone thermal sterilization is used to heat other cans with the product queued for sterilization. In this mode of heat treatment, except in the last stage, the heat emitted by cooled cans that have already undergone heat treatment is used to heat up the canned food. Hence, the use of the principle of heat recovery by cooling canned products in the baths where others are simultaneously heated provides a significant saving of heat energy and water. Depending on the temperature parameters at different stages of the heat treatment, the heat recovery rate can reach up to 90%. The method also provides savings on cooling water. For the practical implementation of the developed method, the design of the device for multilevel high-temperature thermal sterilization of canned food with heat recovery has been developed. On the basis of experimental studies, new, multilevel high-temperature modes of apple compote sterilization have been developed.


Author(s):  
Zhasur Kulmukhamedov ◽  
Ravshan Khikmatov ◽  
Alisher Saidumarov ◽  
Yulduz Kulmukhamedova

The manuscript proposes analytical methods for calculating fuel economy and traction-speed properties when modeling the movement of cargo-carrying vehicles on real routes, based on theoretical and experimental studies in a hot and dry climate, which allows for determining the efficiency of cargo-carrying vehicles objectively in terms of traction and speed, fuel and economic indicators. Using the statistical processing of experimental, theoretical research data, the authors calculate the coefficient X2, which allows for evaluating the adequacy of the mathematical model and experimental data. As an example, the manuscript provides for an assessment of fuel economy and traction and speed properties. The authors presented the results in graphs for the ease of evaluating the effect of external temperature on fuel consumption and the average speed of a road train. The authors’ methodology allows for determining the efficiency of cargo-carrying vehicles in a hot and dry climate.


2021 ◽  
Vol 64 (10) ◽  
pp. 728-735
Author(s):  
I. A. Rybenko ◽  
O. I. Nokhrina ◽  
I. D. Rozhikhina ◽  
M. A. Golodova ◽  
I. E. Khodosov

The article presents results of theoretical and experimental studies of the processes of iron solid-phase reduction from an iron-containing concentrate obtained as a result of hydrometallurgical dressing of ferromanganese and polymetallic manganese-containing ores with coals of grades D (long-flame) and 2B (brown). The method of thermodynamic modeling using TERRA software complex was used to study the reducing properties of hydrocarbons by calculating equilibrium compositions in the temperature range of 373 - 1873 K. The authors obtained the dependences of compositions and volume of the gas phase formed as a result of the release of volatile components during heating on the temperature for the coals of the grades under consideration. As a result of thermodynamic modeling, the optimal temperatures and consumption are determined, which ensure the complete iron reduction from an iron-containing concentrate. The results of experimental studies were obtained by modern research methods using laboratory and analytical equipment, as well as methods of statistical processing. Results of the coals analysis carried out using the Setaram LabSys Evo thermal analyzer showed that the process of thermal decomposition of coals of the studied grades proceeds according to general laws. The process of thermal decomposition of long-flame coal proceeds less intensively than of brown coal. The results of an experimental study of the processes of thermal decomposition of reducing agents have shown that volumes of the gas phases, formed when coals are heated to a temperature of 1173 K in an argon atmosphere, practically coincide with the calculated values. As a result of thermodynamic modeling and experimental study, the optimal consumption of D and 2B grades of coal is determined at a temperature of 1473 K. The best reducing agent with a minimum specific consumption is long-flame coal of D grade. When determining the optimal amount of reducing agent in charge mixtures during the study of metallization processes, it was found that with an excess of reducing agent, it is possible to achieve almost complete extraction (98 - 99 %) of iron from the concentrate.


2020 ◽  
Vol 99 (9) ◽  
pp. 996-1000
Author(s):  
Denis O. Karimov ◽  
Tatyana G. Kutlina ◽  
Guzel’ F. Mukhammadiyeva ◽  
Yana V. Valova ◽  
Samat S. Baygildin ◽  
...  

Introduction. Toxic hepatitis (TH) is a complex and multifaceted disease, the development of which is mediated by a complex of biochemical and molecular genetic interactions. The current understanding of the pathogenesis of TH and, as a consequence, its treatment is based on standardization of the phenotype of the disease, often without taking into account metabolic disorders within the cells. Material and methods. experimental studies were performed on white outbred male rats weighing 200-220 g. A 50% solution of TCM was used as a toxicant. Biochemical studies were performed on a laboratory medical photometer “Stat Fax 3300” using clinical test kits and control materials manufactured by Vector-Best LLC. Liver tissue for histological examination was subjected to the standard histological procedure and paraffin embedding. Sections 5-7 μm thick were stained with hematoxylin-eosin. Gene expression analysis was performed using real-time PCR amplification on a RotorGene instrument (QIAGEN). Statistical processing of experimental data was performed using the Pearson correlation coefficient and one-way analysis of variance (ANOVA). The results were considered reliable at p <0.05. Results. As a result of the analysis of the correlation of the expression of the studied genes and the level of biochemical parameters, it was found that the correlation of the expression of the Nfe2l2 and Gstm1 genes was r = 0.812 (p = 0.0001). The dynamics of gene expression of Chek, Gstm1, Gstp1, Nfe2l2, had a negative correlation with the level of AST activity in blood serum. And the expression of the genes Chek, Gclc, Gstm1, Nfe2l2, Ripk, Sod1 with an index of ALT activity in the blood serum. After 72 hours, the expression of almost all of the studied genes became multidirectional. And the correlation between indices is often not determined. An analysis of the relationship between the level of cytolysis enzymes and the correlation level of the studied genes showed that after 72 hours the correlation was observed in the Gstm1, Hmox, and Sod1 genes with the levels of AST and ALT.


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