An Environmentally Integrated Manufacturing Analysis Combined with Waste Management in a Car Battery Manufacturing Plant

2012 ◽  
pp. 907-932 ◽  
Author(s):  
Suat Kasap ◽  
Sibel Uludag Demirer ◽  
Sedef Ergün

This chapter presents an environmentally integrated manufacturing system analysis for companies looking for the benefits of environmental management in achieving high productivity levels. When the relationship between environmental costs and manufacturing decisions is examined, it can be seen that the productivity of the company can be increased by using an environmentally integrated manufacturing system analysis methodology. Therefore, such a methodology is presented and the roadmap for generating environmentally friendly and economically favorable alternative waste management solutions is elaborated. The methodology combines data collection, operational analysis of the manufacturing processes, identification of wastes, and evaluation of waste reduction alternatives. The presented methodology is examined in a car battery manufacturing plant, which generates hazardous wastes composed of lead. It is aimed to decrease the wastes derived from the production so that the efficiency in raw materials usage is increased and the need for recycling the hazardous wastes is decreased.

Author(s):  
Suat Kasap ◽  
Sibel Uludag Demirer ◽  
Sedef Ergün

This chapter presents an environmentally integrated manufacturing system analysis for companies looking for the benefits of environmental management in achieving high productivity levels. When the relationship between environmental costs and manufacturing decisions is examined, it can be seen that the productivity of the company can be increased by using an environmentally integrated manufacturing system analysis methodology. Therefore, such a methodology is presented and the roadmap for generating environmentally friendly and economically favorable alternative waste management solutions is elaborated. The methodology combines data collection, operational analysis of the manufacturing processes, identification of wastes, and evaluation of waste reduction alternatives. The presented methodology is examined in a car battery manufacturing plant, which generates hazardous wastes composed of lead. It is aimed to decrease the wastes derived from the production so that the efficiency in raw materials usage is increased and the need for recycling the hazardous wastes is decreased.


2013 ◽  
Vol 4 (4) ◽  
pp. 32-50 ◽  
Author(s):  
Sedef Ergün ◽  
Sibel Uludağ-Demirer ◽  
Suat Kasap

This study presents an environmental manufacturing system analysis for companies looking for the benefits of environmental management in achieving high productivity levels. When the relationship between environmental costs and manufacturing decisions is examined, it can be seen that the productivity of the company can be increased by adopting a methodology of an environmentally integrated manufacturing system analysis. This study presents such a methodology and the roadmap for generating environmentally friendly and economically favorable alternative waste management solutions is elaborated. The methodology combines data collection, operational analysis of the manufacturing processes, identification of wastes, and evaluation of waste reduction alternatives. The presented methodology is examined in a car battery manufacturing plant, which generates hazardous wastes composed of lead. It is aimed to decrease the wastes derived from the production so that the efficiency in raw materials usage is increased and the need for recycling the hazardous wastes is decreased.


2016 ◽  
Vol 6 (6) ◽  
pp. 1249-1252 ◽  
Author(s):  
B. Rouhi Broujeni ◽  
G. A. Omrani ◽  
R. Naghavi ◽  
S. S. Afraseyabi

Increasing building construction raises concerns about construction and demolition (C&D) waste management. To assess this issue the building components, the collection schemes, their recycling and disposal should be investigated. In order to manage C&D wastes, paying attention to how this kind of wastes is disposed is imperative for their correct identification. Inattention, lack of organization and proper transport and sanitary disposal of construction and demolition waste lead to problems such as accumulation of construction waste in the streets. However, more than 90 percent of the potential for recycling and re-using as raw materials is provided. Environmental Protection Agency (EPA) has classified C&D wastes into three categories: non-dangerous waste, hazardous wastes and semi-hazardous wastes. Currently in Tehran, an average of about 50,000 tons per day of construction and demolition wastes are produced from which over 30,000 tons per day are dumped in landfills. According to this research more than 57% of these wastes are placed in the first category (non-dangerous waste) and have the potential for being recycled and reused. On the other hand, items that are placed in the second category shall be managed based on the existing laws. This article provides some management solutions including proposing methods for collecting and reusing construction waste in accordance with current market needs in Iran.


2016 ◽  
Vol 5 (3) ◽  
pp. 13-36 ◽  
Author(s):  
Hossein Farraji ◽  
Nastaein Qamaruz Zaman ◽  
Mohammadtaghi Vakili ◽  
Hamed Faraji

Civilization and Industrialization are two main side effects of overpopulation. Production of food and living requirement for new generations needs raw materials and production process as well as changing natural environment for infrastructure construction. Huge municipal solid waste, anthropological pollution in terrestrial, aquatic and atmosphere media are responses of numerous industries for engaging with humankind requirement. Economic circumstances, ecological condition as well as effective management of production process by selecting smart managing methods in order to decreasing hazardous wastes which produce throughout the manufacturing human living requirements, will be a suitable or even favorable target for green living and environmental protection. This manuscript will discuss on wastes sources, production and practical strategies for decreasing their hazard effect throughout current human activities. In other words, how civilization and industrialization can engage with emerging requirements of humankind as well as concerning to environmental protection?


Author(s):  
Hany El-Gheriani ◽  
Martin Guay ◽  
Guillaume Graton ◽  
Jorge Arinez

Effective equipment maintenance is essential for a manufacturing plant seeking to produce high quality products. The impact of equipment reliability and quality on throughput have been well established, however, the relationship between maintenance and quality is not always clear or direct. This paper describes a statistical modeling method that makes use of a Kalman filter to identify correlations between independent sets of maintenance and quality data. With such a method, maintenance efforts can be better prioritized to satisfy both production and quality requirements. In addition, this method is used to compare results from the theoretical maintenance-quality model to data from an actual manufacturing system. Results of the analysis indicate the potential for this method to be applied to preventive as well as reactive maintenance decisions since ageing aspects of equipment are also considered in the model.


2022 ◽  
Vol 1049 ◽  
pp. 305-310
Author(s):  
Ekaterina A. Pecherskaya ◽  
Andrey V. Fimin ◽  
Vladimir S. Alexandrov ◽  
Yuriy A. Varenik ◽  
Artem V. Volik ◽  
...  

The properties of piezoelectric materials due to the effect of electrical, mechanical, thermal, radiation, and chemical parameters are systematized. On the basis of Maxwell's relations (obtained from expressions for thermodynamic functions) and the application of the system analysis methodology, it made it possible to develop an analytical model of the relationship between the parameters and properties of piezoelectrics in the form of a system of equations. The results of the metrological analysis of an analytical model, which made it possible to identify the sources of additional errors in the measurement of parameters, to derive formulas for their calculation, which in turn contributes to an increase in the accuracy of measurements of the piezoelectrics parameters and products based on them, are presented.


2021 ◽  
Vol 13 (4) ◽  
pp. 1787
Author(s):  
Francisco Javier Villegas Pinuer ◽  
Joan Llonch Andreu ◽  
Pilar López Belbeze ◽  
Leslier Valenzuela-Fernández

Waste generation is a critical factor in global environmental degradation, where SMEs have been historically relevant yet underestimated. This study covers the issue of the disconnection between the normative and SMEs reality. Therefore, this research aims to investigate the relationship between waste management norms and their application in Chilean SMEs. For context, Chile is the nation that generates the most amount of waste per capita in the region. Nevertheless, the country also has one of the most rigorous waste frameworks in the region, by means of the Extended Responsibility Producer (ERP) law, which has been gradually implemented since 2016. Data for the study were collected through in-depth interviews with 25 SMEs. The results show the practical limitations of SMEs in complying with the waste law, the lack of traceability in the waste management system, and the need for economic support and technical assistance to improve the use and management of sustainable raw materials. Therefore, this study contributes to the limited knowledge of how SMEs implement waste management norms and their importance in diminishing waste generation and promoting waste hierarchy.


2018 ◽  
Vol 68 (12) ◽  
pp. 2941-2947
Author(s):  
George Ungureanu ◽  
Gabriela Ignat ◽  
elena Leonte ◽  
Carmen Luiza Costuleanu ◽  
Nicoleta Stanciu ◽  
...  

The problem associated with the household behavior on solid waste disposal site in today�s society is complex because of the large quantity and diverse nature of the wastes. Due increase the population, rapid development, global agricultural development has moved rapidly, limitations of financing, emerging limitations of both energy and raw materials and also add to the complexity of any waste management system, large quantities of wastes are being generated in different forms such as solid, liquid and gases. This research explored factors affecting the level of participation in solid waste segregation and recycling of households in Romania, as well as examining current Romania households waste management practices and their knowledge of waste management. This study investigated the solid waste situation and the organization of solid waste management in both urban and rural settings from the perspective of households. Solid waste management is a key component of public services which needs to serve the urban and rural municipalities in an efficient way in order to maintain a decent standard of public health.


2017 ◽  
Vol 17 (1) ◽  
pp. 83
Author(s):  
Nur Fatoni ◽  
Rinaldy Imanuddin ◽  
Ahmad Ridho Darmawan

Waste management is still defined as limited to collection, transportation and garbage disposal. The follow-up of the meaning is the provision of facilities such as garbage bins, garbage trucks and waste collection land. Waste management has not included waste separation. Segregation of waste can minimize the amount of waste that must be discharged to the final place. Segregation of waste can supply recyclable raw materials and handicrafts made from garbage. The manufacture of handicraft products from garbage is still local and requires socialization and training. It is needed to increase the number of craftsmen and garbage absorption on the crafters. Through careful socialization and training, citizens' awareness of waste management becomes advanced by making handicrafts of economic value from waste materials.


2021 ◽  
Vol 11 (14) ◽  
pp. 6265
Author(s):  
Alessandra Diotti ◽  
Giovanni Plizzari ◽  
Sabrina Sorlini

Construction and demolition wastes represent a primary source of new alternative materials which, if properly recovered, can be used to replace virgin raw materials partially or totally. The distrust of end-users in the use of recycled aggregates is mainly due to the environmental performance of these materials. In particular, the release of pollutants into the surrounding environment appears to be the aspect of greatest concern. This is because these materials are characterized by a strong heterogeneity which can sometimes lead to contaminant releases above the legal limits for recovery. In this context, an analysis of the leaching behaviour of both CDWs and RAs was conducted by applying a statistical analysis methodology. Subsequently, to evaluate the influence of the particle size and the volumetric reduction of the material on the release of contaminants, several experimental leaching tests were carried out according to the UNI EN 12457-2 and UNI EN 12457-4 standards. The results obtained show that chromium, mercury, and COD are the most critical parameters for both CDWs and RAs. Moreover, the material particle size generally affects the release of contaminants (i.e., finer particles showed higher releases), while the crushing process does not always involve higher releases than the sieving process.


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