Overview of Energy Consumption Model for Manufacturing Processes

2011 ◽  
Vol 130-134 ◽  
pp. 2288-2293 ◽  
Author(s):  
Bing Bing Li ◽  
Hong Chao Zhang ◽  
Qing Di Ke ◽  
Li Ding ◽  
Lei Zhang

The energy consumption for manufacturing processes is the largest impact contributor in various characterization categories, based on the assessment of environmental effects during the whole life cycle. It is necessary to investigate the manufacturing processes in depth to find out mechanism that can improve energy efficiency. This paper presents a comprehensive overview on two important aspects of energy consumption models for manufacturing processes: 1) two data collection methods: top-down and bottom-up; 2) two process-based analytical methods: thermodynamic model (including energy flow analysis and exergy analysis), and mechanical model. These models can improve energy efficiency.

Author(s):  
Mariyeh Moradnazhad ◽  
Hakki Ozgur Unver

Manufacturing processes are among the most energy intensive on earth. As negative ecological and economic impacts increase, reducing energy consumption is becoming critically important. In this article, a comprehensive overview of energy-saving strategies and opportunities for increasing energy efficiency in manufacturing operations is presented, with a focus on metal cutting processes. The issues and approaches involved in energy efficiency of machine tools and machining operations are reported in the literature and a structured research methodology is proposed for this purpose including prediction and modelling of machine energy consumption, determining the relationship between process energy consumption and process variables for material removal processes and optimization of cutting parameters in order to reduce energy consumption. Numerous techniques for increasing energy efficiency in manufacturing processes are identified and summarized, strengths and weaknesses of previous studies are discussed and potential avenues for future research are suggested.


Energies ◽  
2020 ◽  
Vol 13 (15) ◽  
pp. 3997
Author(s):  
David Borge-Diez ◽  
Pedro Miguel Ortega-Cabezas ◽  
Antonio Colmenar-Santos ◽  
Jorge-Juan Blanes-Peiró

Designing eco-friendly products involves energy efficiency improvements. Eco-friendly products must consider not only raw materials and manufacturing processes to improve energy efficiency but also energy needed when designing them. This research shows how eco-routing (ER), eco-charging (EC), eco-driving (EDR), vehicle-to-grid (V2G) and electric vehicles (EVs) can contribute to the reduction of energy consumption during product design. To do this, a group of 44 engineers assigned to the project was chosen to assess the total energy available for V2G when driving EVs from their homes to the design center by using ER, ED and EC by running an application coded by the authors. The energy stored in EVs was used to quantify the reduction in energy consumption of the buildings present in the design center. The results show that the energy saving ranges from 2.89% to 6.9% per day—in other words, 93 kWh per day during the design process. In addition, the fact of making the design process greener implies that renewable energies (REs) are integrated better during the design process. By running the application, drivers are informed about the RE mix when the charging process takes place. Finally, this research shows that current policies make V2G and vehicle-to-home techniques not compatible.


2021 ◽  
Vol 13 (7) ◽  
pp. 3810
Author(s):  
Alessandra Cantini ◽  
Leonardo Leoni ◽  
Filippo De Carlo ◽  
Marcello Salvio ◽  
Chiara Martini ◽  
...  

The cement industry is highly energy-intensive, consuming approximately 7% of global industrial energy consumption each year. Improving production technology is a good strategy to reduce the energy needs of a cement plant. The market offers a wide variety of alternative solutions; besides, the literature already provides reviews of opportunities to improve energy efficiency in a cement plant. However, the technology is constantly developing, so the available alternatives may change within a few years. To keep the knowledge updated, investigating the current attractiveness of each solution is pivotal to analyze real companies. This article aims at describing the recent application in the Italian cement industry and the future perspectives of technologies. A sample of plant was investigated through the analysis of mandatory energy audit considering the type of interventions they have recently implemented, or they intend to implement. The outcome is a descriptive analysis, useful for companies willing to improve their sustainability. Results prove that solutions to reduce the energy consumption of auxiliary systems such as compressors, engines, and pumps are currently the most attractive opportunities. Moreover, the results prove that consulting sector experts enables the collection of updated ideas for improving technologies, thus giving valuable inputs to the scientific research.


2015 ◽  
Vol 7 (4) ◽  
pp. 461-467 ◽  
Author(s):  
Romanas Savickas ◽  
Lauryna Savickienė ◽  
Juozas Bielskus

Energy consumption in the world increases, so the measures in order to improve energy efficiency must be found. The aim of 2012/27/EU Energy Efficiency Directive targets is to decrease energy consumption for a final energy consumer by 1.5% every year, but there is no definition how these targets could be achieved by an individual member state. This article presents the analysis how these targets could be achieved by the means of individual heat metering by heat cost allocators for every flat thus decreasing an energy consumption for a final consumer. Statistical analysis of identical buildings with individual metering by heat cost allocators and without them is presented. Heat cost allocators do not decrease energy consumption by themselves, so this article presents a technical solution and a set of additional equipment, i.e. thermostatic valves, balance valves, hot water meters and remote data collection system that must be installed. The final results show that the targets of 2012/27/EU Energy Efficiency Directive in Lithuania can be reached, because the buildings with individual heat cost allocators consume about 20–30% less of heat energy. Pasaulyje energijos vartojimas auga, todėl turi būti rastos energetinio efektyvumo pagerinimo priemonės. 2012/27/ES Energijos Efektyvumo Direktyvos tikslas yra sumažinti galutinio energijos vartotojo energijos suvartojimą kasmet po 1,5 %, tačiau nėra nurodyta, kaip kiekviena valstybė narė šiuos tikslus galėtų įgyvendinti. Šis straipsnis pristato analizę, kaip šie tikslai galėtų būti pasiekti, kiekviename bute įrengiant individualios šilumos apskaitos šilumos daliklius, kad sumažėtų energijos vartojimas atskiruose butuose. Pateikta statistinė identiškų pastatų su šilumos dalikliais ir be jų analizė. Šiluminei energijai taupyti neužtenka vien tik šilumos daliklių, todėl straipsnyje pateiktas techninis sprendimas – būtinų įdiegti techninių priemonių paketas, kurį sudaro tokios priemonės: termostatiniai ventiliai, balansiniai ventiliai, karšto vandens skaitikliai, belaidė reguliaraus duomenų nuskaitymo sistema. Galutiniai analizės rezultatai rodo, kad 2012/27/ES Energijos Efektyvumo Direktyvos tikslai Lietuvoje gali būti pasiekti, nes pastatai su individualia šilumos apskaita ir įrengtais šilumos dalikliais vartoja apie 20–30 % mažiau šiluminės energijos nei pastatai be tokios apskaitos.


2021 ◽  
Vol 2 (47) ◽  
pp. 3-10
Author(s):  
K.V. Izmaylova ◽  
L.A. Kharchenko

The article analyzes domestic and international experience in the field of energy efficiency and energy security. Thus, it was important to adopt the Law of Ukraine "On the Energy Efficiency of Buildings", which introduced mandatory certification of buildings by energy consumption classes. The study of sources on the issues of effective energy consumption showed that issues related to improving the energy efficiency of buildings and structures are acquiring special relevance; the use of foreign models to improve the energy efficiency of the housing stock. Specific organizational and economic measures are highlighted that will help improve the energy efficiency of the national economy. The Swedish experience of using a modern cost model for the full period of operation ("General Concept") is studied, which aims to assess the economic results of investments in measures to improve the energy efficiency of the housing stock. The main principles of the modern cost model of the full operation period and the criteria for determining the number of necessary energy efficiency measures are considered. Analyzed "hard" (physical condition of the building) and "soft" (user behavior) measures that provide for the integrated energy efficiency of the building. The stages of the analysis according to the cost model of the full operation period are considered. The typical for Sweden ranges of the duration of energy efficient measures and the requirements for the internal rate of return, which depends on the general economic situation in the country and the terms of the loan, have been investigated.  Based on the results of the energy audit of the ten-story building selected for the study and taking into account the experience of Sweden, a number of measures to improve energy efficiency are proposed and a calculation is given to ensure the energy efficiency of a residential building in Ukraine. Based on the results obtained, it can be concluded that there is a positive trend in this implementation. With the integrated use of all measures that will even allow you to save more, you can significantly improve the energy efficiency of the existing housing stock in Ukraine.


Energies ◽  
2018 ◽  
Vol 11 (7) ◽  
pp. 1833 ◽  
Author(s):  
Tamás Bányai

Energy efficiency and environmental issues have been largely neglected in logistics. In a traditional supply chain, the objective of improving energy efficiency is targeted at the level of single parts of the value making chain. Industry 4.0 technologies make it possible to build hyperconnected logistic solutions, where the objective of decreasing energy consumption and economic footprint is targeted at the global level. The problems of energy efficiency are especially relevant in first mile and last mile delivery logistics, where deliveries are composed of individual orders and each order must be picked up and delivered at different locations. Within the frame of this paper, the author describes a real-time scheduling optimization model focusing on energy efficiency of the operation. After a systematic literature review, this paper introduces a mathematical model of last mile delivery problems including scheduling and assignment problems. The objective of the model is to determine the optimal assignment and scheduling for each order so as to minimize energy consumption, which allows to improve energy efficiency. Next, a black hole optimization-based heuristic is described, whose performance is validated with different benchmark functions. The scenario analysis validates the model and evaluates its performance to increase energy efficiency in last mile logistics.


Energies ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1309 ◽  
Author(s):  
Tomasz Szul ◽  
Stanisław Kokoszka

In many regions, the heat used for space heating is a basic item in the energy balance of a building and significantly affects its operating costs. The accuracy of the assessment of heat consumption in an existing building and the determination of the main components of heat loss depends to a large extent on whether the energy efficiency improvement targets set in the thermal upgrading project are achieved. A frequent problem in the case of energy calculations is the lack of complete architectural and construction documentation of the analyzed objects. Therefore, there is a need to search for methods that will be suitable for a quick technical analysis of measures taken to improve energy efficiency in existing buildings. These methods should have satisfactory results in predicting energy consumption where the input is limited, inaccurate, or uncertain. Therefore, the aim of this work was to test the usefulness of a model based on Rough Set Theory (RST) for estimating the thermal energy consumption of buildings undergoing an energy renovation. The research was carried out on a group of 109 thermally improved residential buildings, for which energy performance was based on actual energy consumption before and after thermal modernization. Specific sets of important variables characterizing the examined buildings were distinguished. The groups of variables were used to estimate energy consumption in such a way as to obtain a compromise between the effort of obtaining them and the quality of the forecast. This has allowed the construction of a prediction model that allows the use of a fast, relatively simple procedure to estimate the final energy demand rate for heating buildings.


2019 ◽  
Vol 9 (22) ◽  
pp. 4801
Author(s):  
Qi Wang ◽  
Dinghua Zhang ◽  
Bing Chen ◽  
Ying Zhang ◽  
Baohai Wu

Accurate energy consumption modelling is critical for the improvement of energy efficiency in machining. Existing energy models of machining processes mainly focus on turning or milling, and there are few energy models for drilling. However, since drilling is often applied to roughing and semi-finishing, and the cutting parameters are large, the energy consumption is huge, and it is urgent to study the consumption of energy during the drilling process. In this paper, an energy consumption model for drilling processes was proposed. Idle power, cutting power, and auxiliary power were included in the proposed energy consumption model, using the cutting force to obtain the cutting power during drilling. Further, the relationship between cutting power and auxiliary power was analyzed. Cutting experiments were then carried out which confirmed the correctness of the proposed model. In addition, compared with several existing energy consumption models, the proposed model had better accuracy and applicability. It is expected that the proposed energy consumption model will have applications for the minimization of energy consumption and improvement of energy efficiency but not limited to only drilling energy consumption prediction.


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