Fabrication of Permeable Material with Sugar Mud and City Sludge

2012 ◽  
Vol 174-177 ◽  
pp. 739-742
Author(s):  
Yang Yang Jing ◽  
Wen Yuan Gao ◽  
Hong Tao Jiao ◽  
Jian Bo Liu
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Water Absorption ◽  
Glass Powder ◽  
Sintering Temperature ◽  
Holding Time ◽  
Crystal Phase ◽  
Material Research ◽  
Aperture Size ◽  
Permeable Material

Analysis and research the composition and properties of sugar mud and city sludge and add other materials to make the permeable material. Research results show that the main crystal phase with Mullite, Quartz and Calciclase when the mass percent respectively of sugar mud, fly ash, clay, waste ceramic, city sludge, glass powder are 15%, 20%, 35%, 20%, 5%, 5%, the optimal sintering temperature is 1100°C and the holding time is 0.5h. The water absorption of permeable material is 24.50%, the porosity is 34.81%, the flexural strength is 14.33MPa, the range of aperture size is 5μm ~30μm.

scholarly journals Effect of Fly Ash on the Properties of Ceramics Prepared from Steel Slag

2018 ◽  
Vol 8 (7) ◽  
pp. 1187 ◽  
Author(s):  
Yanbing Zong ◽  
Xuedong Zhang ◽  
Emile Mukiza ◽  
Xiaoxiong Xu ◽  
Fei Li
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Water Absorption ◽  
Sintering Temperature ◽  
Steel Slag ◽  
Diffraction Peak ◽  
National Standard ◽  
Sintered Ceramic ◽  
Base Steel ◽  
Sintering Shrinkage

In this study, SiO2–Al2O3–CaO–MgO steel slag ceramics containing 5 wt % MgO were used for the preparation of ceramic bodies, with the replacement of 5–20 wt % quartz and feldspar by fly ash. The effect of the addition of fly ash on the sintering shrinkage, water absorption, sintering range, and flexural strength of the steel slag ceramic was studied. Furthermore, the crystalline phase transitions and microstructures of the sintered samples were investigated by XRD, Fourier transform infrared (FTIR), and SEM. The results showed that the addition of fly ash affected the crystalline phases of the sintered ceramic samples. The main crystal phases of the base steel slag ceramic sample without fly ash were quartz, diopside, and augite. With increasing fly ash content, the quartz diffraction peak decreased gradually, while the diffraction peak intensity of anorthite became stronger. The mechanical properties of the samples decreased with the increasing amount of fly ash. The addition of fly ash (0–20 wt %) affected the optimum sintering temperature (1130–1160 °C) and widened the sintering range. The maximum addition amount of fly ash should be 15 wt %, for which the optimum sintering temperature was 1145 °C, water absorption was 0.03%, and flexural strength was 43.37 MPa higher than the Chinese national standard GBT 4100-2015 requirements.

Preparation and Characterization of β-SiAlON Ceramics from High Aluminium Fly Ash via Carbothermal Reduction-Nitridation

2007 ◽  
Vol 561-565 ◽  
pp. 587-590 ◽  
Author(s):  
Jin Hong Li ◽  
Hong Wen Ma ◽  
Ying Cao
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Physicochemical Properties ◽  
Water Absorption ◽  
Bulk Density ◽  
Carbothermal Reduction ◽  
Sintering Temperature ◽  
Sem Images ◽  
High Aluminium

In this work, β-sialon ceramics were prepared from high-aluminium fly ash via carbothermal reduction-nitridation (CRN) and the physicochemical properties of the materials such as bulk density, apparent porosity, water absorption and flexural strength were also discussed. The results showed that the percentage of β-sialon phase in the product decreases as the temperature increases from 1400°C and the weight of the sintered specimen experienced an increase during 1350°C~1450°C due to the nitridation reactions, and followed by a gradual decrease till 1550°C for the decomposition of β-sialon. It is indicated that the optimum sintering temperature to obtain the highest yield of β-sialon ~93% lies in 1400°C~1450°C. The SEM images revealed that the prepared β-sialon sintered at 1400°C were mainly in shape of elongated prisms, typically ~5μm in length and 0.5~1μm in width. As the temperature increased to 1500°C and above, β-sialon decomposed and the new phases of SiC and AlN were formed at 1550°C as confirmed by XRD.

Influence of Sinter Temperature on the Hardness of Fly Ash Based Glass Ceramics

2013 ◽  
Vol 357-360 ◽  
pp. 578-581
Author(s):  
Han Ye ◽  
Jing Tian Hou ◽  
Wei Wei Zhang ◽  
Shu Yu Yao
Keyword(s):  
Fly Ash ◽  
Sinter Temperature ◽  
Glass Powder ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Glass Ceramics ◽  
Crystal Phase ◽  
Diffraction Experiment ◽  
X Ray Diffraction ◽  
X Ray

The glass ceramics bricks were prepared by the method of isostatic pressing and one time sintering using fly ash and glass powder as raw materials. X-ray diffraction experiment was performed to identify the main crystal phase. The influence of sinter temperature on the hardness was studied. It was concluded that the main phase were anorthite and albite. The hardness of sample which contains 60% of fly ash attains 766.79MPa when the sintering temperature was 1110°C .The hardness of sample which contains 50% of fly ash attains 780MPa when the sintering temperature was 1075°C.

Properties of ZrO2/Glass-Ceramics Composite

2007 ◽  
Vol 280-283 ◽  
pp. 995-998
Author(s):  
Y.M. Zhu ◽  
Xia Wan Wu ◽  
Zhi Hong Li
Keyword(s):  
Thermal Expansion ◽  
Flexural Strength ◽  
Glass Powder ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Glass Ceramics ◽  
Glass Content ◽  
Thermal Expansion Coefficients ◽  
Lower Thermal Expansion ◽  
Expansion Coefficients

In order to reduce the raw materials cost, lower the sintering temperature of 3Y-TZP optical fiber ferrules, the 3Y-TZP/ LAS glass ceramics composites were prepared and their properties were investigated in this paper. The results showed that the sintering temperatures and thermal expansion coefficients of the 3Y-TZP/LAS glass ceramics composites were lowered with the increase of glass content. The flexural strength of the composites were decreased with the increase of glass content, but the flexural strength of the composite with 15% weight glass was higher than 400MPa. The LAS glass powder added into the composites was crystallized and b-spodumene s.s was precipitated. during sintering. The b-spodumene s.s. having lower thermal expansion coefficient and higher strength was beneficial to reduce thermal expansion coefficients and keep higher strengths of the composites .

Effect of Heat Treatment Process on the Preparation of Foamed Glass Ceramic from Red Mud and Fly Ash

2014 ◽  
Vol 670-671 ◽  
pp. 201-204 ◽  
Author(s):  
Yu Xi Guo ◽  
Yi He Zhang ◽  
Hong Wei Huang ◽  
Pan Hu
Keyword(s):  
Heat Treatment ◽  
Fly Ash ◽  
Glass Ceramic ◽  
Red Mud ◽  
Treatment Process ◽  
Sintering Temperature ◽  
Holding Time ◽  
Heat Treatment Process ◽  
Ceramic Foams

Lightweight glass ceramic foams have been prepared from a mixture of solid wastes, namely 40 wt-% red mud and 60 wt-% fly ash. In this work, we illustrate the effects of variables in heat treatment process, including the sintering temperature and the holding time, on the quality of the foams. The reduction of sintering temperature as well as the holding time, was found to limit the coalescence and improve the apparent density and the compressive strength.

Effect of Fly Ash/Alkaline Activator Ratio and Sodium Silicate/NaOH Ratio on Fly Ash Geopolymer Coating Strength

2013 ◽  
Vol 594-595 ◽  
pp. 146-150 ◽  
Author(s):  
J. Liyana ◽  
Abdullah Mohd Mustafa Al Bakri ◽  
Kamarudin Hussin ◽  
C.M. Ruzaidi ◽  
A. Rashid Azura
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Sodium Silicate ◽  
Sintering Temperature ◽  
Coating Material ◽  
Liquid Ratio ◽  
Alkali Activator ◽  
Alkaline Activator ◽  
Solid Liquid ◽  
Exposure Conditions

Fly ash geopolymer coating material potential used to protect surface used in exposure conditions. Ratio of fly ash/alkaline activator and Na2SiO3/NaOH play important parameter on determining the best flexural strength of geopolymer coating material. Fly ash and alkali activator (Al2O3/Na2SiO3) were mixed with the solids-to-liquid ratios in range of 1.0-3.0 and different ratios of Na2SiO3/NaOH (1.0-3.0) to prepare geopolymer coating material at constant NaOH concentration of 10 M. Effect of fly ash/alkaline activator ratio and Na2SiO3/NaOH on geopolymer coating was determined with respect to the highest flexural strength of the 1200oC sintering temperature of geopolymer coating substrates. The results concluded that the highest strength for fly ash geopolymer coating material is achieved 42 MPa when the solid/liquid ratio is 2.0 and the Na2SiO3/NaOH ratio is 2.5.

scholarly journals Effect of fly ash on physical and mechanical properties of mortar

2019 ◽  
Vol 17 (6) ◽  
pp. 35
Author(s):  
Vu-An Tran
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Fly Ash ◽  
Flexural Strength ◽  
Water Absorption ◽  
Thermal Power ◽  
Setting Time ◽  
Physical And Mechanical Properties ◽  
Flow Density ◽  
Control Specimen

This research investigates the physical and mechanical properties of mortar incorporating fly ash (FA), which is by-product of Duyen Hai thermal power plant. Six mixtures of mortar are produced with FA at level of 0%, 10%, 20%, 30%, 40%, and 50% (by volume) as cement replacement and at water-to-binder (W/B) of 0.5. The flow, density, compressive strength, flexural strength, and water absorption tests are made under relevant standard in this study. The results have shown that the higher FA content increases the flow of mortar but significantly decreases the density of mixtures. The water absorption and setting time increases as the samples incorporating FA. Compressive strength of specimen with 10% FA is approximately equal to control specimen at the 91-day age. The flexural strength of specimen ranges from 7.97 MPa to 8.94 MPa at the 91-day age with the best result for samples containing 10% and 20% FA.

Preparation of Glass-Ceramics by Reactive Crystallization with Waste Glass and Mullite

2016 ◽  
Vol 697 ◽  
pp. 561-564 ◽  
Author(s):  
Wei Si ◽  
Zhi Yang Wang ◽  
Wei Yi Zhang ◽  
Wei Pan
Keyword(s):  
Glass Powder ◽  
Sintering Temperature ◽  
Glass Ceramics ◽  
Waste Glass ◽  
Holding Time ◽  
Mixed Powder ◽  
Preparation Conditions ◽  
Waste Glass Powder ◽  
Result Show ◽  
Reactive Crystallization

Diopside glass-ceramics were prepared by reactive crystallization with mixed powder of waste glass and mullite. The effects of mullite content and sintering temperature and holding time on the crystal phase and morphology of diopside glass-ceramics were investigated. The reactive crystallizing behavior between waste glass powder and mullite was studied using energy dispersive spectrdmeter during the sintering and holding process. The result show that the optimum preparation conditions were as follows: the addition of 30 wt% mullite used as crystallization promoting agent, sintering temperature of 900 °C and holding time of 2h. The main difference between reactive crystallization method and the traditional method of preparing diopside glass-ceramics was the reactive crystallization mechanism. The diopside and corundum crystals were formed via an interaction between glass powder and mullite instead of direct precipitation from the parent glass during the calcining and holding process. With the increasing of sintering temperature and holding time, the Ca and Mg element concents of the glass were increased, on the contrary, that Si element concent was decreased in the mullite. It shows that the Si element diffused from mullite to glass and precipitated diopside crystals.

Mechanical Properties of Al2O3-TiN Nanocomposite Ceramic Tool Materials

2012 ◽  
Vol 499 ◽  
pp. 108-113
Author(s):  
Yu Huan Fei ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Vickers Hardness ◽  
Sintering Temperature ◽  
Holding Time ◽  
Bending Test ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Nano Scale

Al2O3-TiN nanocomposite ceramic tool materials were fabricated by hot-pressing technique and the mechanical properties were measured. Mechanical properties such as room temperature flexural strength, Vickers hardness and fracture toughness were measured through three-point bending test and Vickers indentation. The effects of the content of nano-scale TiN, sintering temperature and holding time on the mechanical properties were investigated. The results shows that the addition of nano-scale TiN can improve the mechanical properties of alumina ceramics. Both the flexural strength and the fracture toughness first increased then decreased with an increment in the content of nano-scale TiN. Both the Vickers hardness and the fracture toughness increased with an increment in the sintering temperature. The flexural strength increased with an increment in the holding time, while the fracture toughness decreased with an increment in the holding time. The composites with only nano-scale TiN have the highest Vickers hardness for the holding time of 30min, while the hardness of the composites with nano-scale TiN and micro-scale TiN decreased with an increment in the holding time.

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