New Magnetostrictive Transducers and Applications for SHM of Pipes and Vessels

2019 ◽  
Author(s):  
Sergey Vinogradov ◽  
Jay L. Fisher
Keyword(s):  
Magnetic Field ◽  
Guided Waves ◽  
Permanent Magnets ◽  
Elevated Temperatures ◽  
Service Industry ◽  
Guided Wave ◽  
Transverse Motion ◽  
Time Varying ◽  
Transducer Design ◽  
Magnetostrictive Transducer

Abstract The use of guided waves for long-range inspection of components is a rapidly growing area of the nondestructive evaluation service industry. Magnetostrictive sensors utilizing ferromagnetic strip material for the transduction effect have proven to be very effective for guided wave testing (GWT) on a variety of components. There is still a demand for enhanced sensor characterization and sensors with specific characteristics. The most challenging area is structural health monitoring (SHM) of components operating at elevated temperatures of at least 200°C. A new configuration of a sensor for generating and receiving transverse-motion guided waves swaps the biasing and time-varying magnetic field directions. This alternative design is a reversed Wiedemann effect magnetostrictive transducer. These transducers exhibit a number of unique features compared with the more conventional Wiedemann sensor, including: (1) the use of smaller rare earth permanent magnets to achieve large, uniform, and self-sustained bias fields; (2) the use of more efficient electric coil arrangements to induce a stronger time-varying magnetic field for a given coil impedance; (3) the ability to generate both transverse and longitudinal waves; (4) they can be used on pipes ranging from a few millimeters to several meters in diameter. In this paper, the new transducer design will be described and its performance will be analyzed in application to SHM of pressurized pipe operating at 200°C and automated omnidirectional scan of large storage tank walls.

Defect Detection in Seven-Wire Steel Strands Using Single Magnetostrictive Transducer with Two-Layer Coil

2010 ◽  
Vol 34-35 ◽  
pp. 456-461 ◽  
Author(s):  
Zeng Hua Liu ◽  
Ji Chen Zhao ◽  
Bin Wu ◽  
Cun Fu He
Keyword(s):  
Guided Waves ◽  
Permanent Magnets ◽  
Signal To Noise Ratio ◽  
Wave Mode ◽  
Guided Wave ◽  
High Signal ◽  
Helical Surface ◽  
Artificial Defect ◽  
Wire Steel ◽  
Magnetostrictive Transducer

In order to achieve active health monitoring of seven-wire steel strands, single magnetostrictive transducer with two-layer coil is developed and applied for the excitation and reception of ultrasonic longitudinal guided waves simultaneously. The transducer can be conveniently fixed at any single one position on the helical surface of these structures. The inner and outer layers of its coil are used for excitation and reception respectively with the help of same axisymmetric permanent magnets. Experimental results show that chosen ultrasonic longitudinal guided wave mode, L(0,1) at 140kHz, can be excited and received with high signal-to-noise ratio in steel strands by using the developed magnetostrictive transducer. Furthermore, to identify the performance of the transducer, the detection of an artificial defect is also conducted.

A flexural mode guided wave transducer for pipes based on magnetostrictive effect

2020 ◽  
Vol 64 (1-4) ◽  
pp. 335-342
Author(s):  
Yun Sun ◽  
Jiang Xu ◽  
Chaoyue Hu ◽  
Guang Chen ◽  
Yunfei Li
Keyword(s):  
Magnetic Field ◽  
Guided Waves ◽  
Permanent Magnets ◽  
Wave Structure ◽  
Guided Wave ◽  
Circumferential Direction ◽  
Bias Magnetic Field ◽  
Flexural Mode ◽  
Axial Crack ◽  
Wave Transducer

The flexural mode guided waves of pipes which are sensitive the axial crack and suitable for wave focused gain more attention recently. In this paper, a non-contact flexural mode guided wave transducer based on magnetostrictive effect is provided for pipes. Based on the magnetostrictive transduction principle and the wave structure of the flexural mode guided wave, the sensing method for generating and receiving the flexural mode guided waves based on magnetostrictive effect is obtained. According to the theoretical analysis, a non-contact magnetostrictive transducer for F (3, m) mode guided waves is given. Six permanent magnets which are evenly distributed in the circumferential direction of the pipe and arranged in opposite polarities are employed to provide the bias magnetic field in the circumferential direction. A solenoid coil is employed to induce the axial alternating magnetic field. The bias magnetic field distribution of the flexural mode guided wave in the pipeline is analyzed by the finite element simulation. The mode of the transduction guided wave in the pipe is verified by experiments based on the dispersion curves.

scholarly journals Experimental Study of the Guided Wave Directivity Patterns of Thin Removable Magnetostrictive Patches

Sensors ◽  
2020 ◽  
Vol 20 (24) ◽  
pp. 7189
Author(s):  
Akram Zitoun ◽  
Steven Dixon ◽  
Graham Edwards ◽  
David Hutchins
Keyword(s):  
Magnetic Field ◽  
Experimental Study ◽  
Guided Waves ◽  
Permanent Magnets ◽  
Guided Wave ◽  
Metallic Plate ◽  
Static Magnetic Fields ◽  
Directivity Patterns ◽  
Spiral Coils ◽  
Dynamic Magnetic Field

The characteristics of removable magnetostrictive thin patches are investigated for the generation of guided waves in plates. The directivity patterns of SH, S0 and A0 modes have been measured in a thin metallic plate for different combinations of static and dynamic magnetic field directions. This used different coil geometries such as racetrack and spiral coils to generate the dynamic magnetic field, as well as separate biasing static magnetic fields from permanent magnets. This arrangement generated signals via both Lorentz and magnetostrictive forces, and the resultant emitted guided waves were studied for different dynamic and static magnetic field directions and magnitudes. It is demonstrated that different guided wave modes can be produced by controlling these parameters.

scholarly journals Development of Ultrasonic Guided Wave Transducer for Monitoring of High Temperature Pipelines

Sensors ◽  
2019 ◽  
Vol 19 (24) ◽  
pp. 5443 ◽  
Author(s):  
Anurag Dhutti ◽  
Saiful Asmin Tumin ◽  
Wamadeva Balachandran ◽  
Jamil Kanfoud ◽  
Tat-Hean Gan
Keyword(s):  
High Temperature ◽  
Guided Waves ◽  
Elevated Temperatures ◽  
Element Model ◽  
Wave Mode ◽  
Guided Wave ◽  
Electromechanical Impedance ◽  
Active Sensor ◽  
Ultrasonic Guided Wave ◽  
Modes Of Vibration

High-temperature (HT) ultrasonic transducers are of increasing interest for structural health monitoring (SHM) of structures operating in harsh environments. This article focuses on the development of an HT piezoelectric wafer active sensor (HT-PWAS) for SHM of HT pipelines using ultrasonic guided waves. The PWAS was fabricated using Y-cut gallium phosphate (GaPO4) to produce a torsional guided wave mode on pipes operating at temperatures up to 600 °C. A number of confidence-building tests on the PWAS were carried out. HT electromechanical impedance (EMI) spectroscopy was performed to characterise piezoelectric properties at elevated temperatures and over long periods of time (>1000 h). Laser Doppler vibrometry (LDV) was used to verify the modes of vibration. A finite element model of GaPO4 PWAS was developed to model the electromechanical behaviour of the PWAS and the effect of increasing temperatures, and it was validated using EMI and LDV experimental data. This study demonstrates the application of GaPO4 for guided-wave SHM of pipelines and presents a model that can be used to evaluate different transducer designs for HT applications.

Effect of Annealing on High Frequency Viscoelastic Waves in Spincoated Polymer thin Films

1994 ◽  
Vol 356 ◽  
Author(s):  
J. R. Dutcher ◽  
Z. Wang ◽  
B. J. Neal ◽  
T. Copeland ◽  
J. R. Stevens
Keyword(s):  
Thin Films ◽  
High Frequency ◽  
Room Temperature ◽  
Guided Waves ◽  
Elevated Temperatures ◽  
Film Surface ◽  
Guided Wave ◽  
Heating Effects ◽  
Viscoelastic Waves ◽  
The Waves

AbstractWe present a study of the effect of elevated temperatures on the high frequency viscoelastic waves guided by thin films of poly(styrene) [PS] and poly(methyl methacrylate) [PMMA]. The films, which are spincoated onto Si(OOl) wafers, have thicknesses h ˜ 1000 Å. The frequencies and linewidths of the film-guided waves were measured using Brillouin light scattering (BLS). In both PS and PMMA, we observed guided waves for temperatures above the glass transition temperature Tg of the polymers, however, the damping of the waves for temperatures above Tg was significantly higher for PS. We observed no significant (< 1 %) difference between room temperature guided-wave frequencies for films annealed at temperatures below and above Tg for PS, and a slight (4 %) increase in the wave frequency for PMMA following annealing at a temperature above Tg. The heating effects due to the focussing of the laser beam on the film surface are quite small (˜ 16°C/100 mW laser power).

A study on torsional guided wave EMAT array and its application in embedment depth inspection of guardrail post

2020 ◽  
Vol 64 (1-4) ◽  
pp. 1065-1072
Author(s):  
Yinghong Zhang ◽  
Bin Wang ◽  
Xiao Wei ◽  
Zhenghua Qian
Keyword(s):  
Guided Waves ◽  
Permanent Magnets ◽  
Ultrasonic Transducer ◽  
Experimental System ◽  
Guided Wave ◽  
Embedment Depth ◽  
Torsional Mode ◽  
Working Principle ◽  
Different Depths ◽  
Set Up

It is always a challenge to quickly and effectively inspect the embedment depth of highway guardrail posts. This paper focuses on an electromagnetic ultrasonic transducer (EMAT) array that can excites torsional mode (T-mode) guided waves and applies it to check the embedment depth of guardrail posts. First of all, we presented a torsional guided wave EMAT array that can be used to quickly inspect the embedment depth of guardrail posts. The working principle of the EMAT array was described in detail. Secondly, a torsional guided wave EMAT array composed of 12 racetrack coils and 24 permanent magnets was simulated to verify the excitation and propagation process of torsional guided wave in a post. Then, a method for detecting the embedment depth of a post using the travel time of a torsional guided wave in the post was put forward. Finally, an experimental system was set up to carry out embedment depth detection experiments on posts with different depths buried in soil and concrete. Experiments have verified the feasibility of using the torsional guided wave EMAT array to inspect the embedment depth of the guardrail post.

Guided Wave Damage Detection in Power-Plant-Tubes by Using Magnetostrictive Transducer Arrays

2015 ◽  
Author(s):  
Peng Guo ◽  
Hongyuan Li ◽  
Zhenhua Tian ◽  
Hong Xu
Keyword(s):  
Power Plant ◽  
Damage Detection ◽  
Guided Waves ◽  
Small Diameter ◽  
Wave Mode ◽  
Guided Wave ◽  
Detection Technique ◽  
Thick Wall ◽  
Transducer Arrays ◽  
Magnetostrictive Transducer

This paper presents an efficient damage detection technique for power-plant-tubes by using guided waves and magnetostrictive transducer arrays. Particularly, our detection technique focuses on the small diameter and thick wall power-plant-tubes, such as superheater tubes, reheater tubes and water wall tubes. Firstly, the damage effects on guided waves in small diameter and thick wall tubes were studied by using three-dimensional finite element method. The wave reflections and mode conversions induced by damage were investigated. Secondly, based on T (0, 1)-F (n, 2) modes, magnetostrictive transducers were designed for guided wave generation and sensing in small diameter and thick wall tubes. The designed magnetostrictive transducers can effectively generate and measure guided waves, especially the non-dispersive torsional T (0, 1) wave mode. Finally, a magnetostrictive transducer array was developed for damage detection in small diameter and thick wall tubes. Through a virtual focusing array imaging algorithm, intensity images were constructed, which can show both the location and size of damage.

Stress evaluation in seven-wire strands based on singular value feature of ultrasonic guided waves

2021 ◽  
pp. 147592172110053
Author(s):  
Qian Ji ◽  
Li Jian-Bin ◽  
Liu Fan-Rui ◽  
Zhou Jian-Ting ◽  
Wang Xu
Keyword(s):  
Dispersion Curve ◽  
Support Vector Regression ◽  
Stress Level ◽  
Guided Waves ◽  
Guided Wave ◽  
Singular Value ◽  
Support Vector ◽  
Support Vector Regression Model ◽  
Various Boundary Conditions ◽  
Wave Methods

The seven-wire strands are the crucial components of prestressed structures, though their performance inevitably degrades with the passage of time. The ultrasonic guided wave methods have been intensely studied, owing to its tremendous potential for full-scale applications, among the existing nondestructive testing methods, for evaluating the stress status of strands. We have employed the theoretical and finite element methods to solve the dispersion curve of single wire and steel strands under various boundary conditions. Thereafter, the singular value decomposition was adopted to work with the simulated and experimental signals for extracting a feature vector that carries valuable stress status information. The effectiveness of the vector was verified by analyzing the relationship between the vector and the stress level. The vector was also used as an input to establish a support vector regression model. The accuracy of the model has been discussed for different sample sizes. The results show that the fundamental mode dispersion curve offset on the high-frequency part and cut-off frequency increases as the boundary constraints enhance. Simulated and experimental results have demonstrated the effectiveness and potential of the proposed support vector regression method for evaluating the stress level in the strands. This method performs well even at low stress levels and the reliability can be enhanced by adding more samples.

scholarly journals Design of a New 1D Halbach Magnet Array with Good Sinusoidal Magnetic Field by Analyzing the Curved Surface

Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2522
Author(s):  
Guangdou Liu ◽  
Shiqin Hou ◽  
Xingping Xu ◽  
Wensheng Xiao
Keyword(s):  
Magnetic Field ◽  
Magnetic Flux ◽  
Permanent Magnet ◽  
Flux Density ◽  
Permanent Magnets ◽  
Air Gap ◽  
Curved Surface ◽  
Magnetic Flux Density ◽  
Sinusoidal Magnetic Field ◽  
The Magnetic Field

In the linear and planar motors, the 1D Halbach magnet array is extensively used. The sinusoidal property of the magnetic field deteriorates by analyzing the magnetic field at a small air gap. Therefore, a new 1D Halbach magnet array is proposed, in which the permanent magnet with a curved surface is applied. Based on the superposition of principle and Fourier series, the magnetic flux density distribution is derived. The optimized curved surface is obtained and fitted by a polynomial. The sinusoidal magnetic field is verified by comparing it with the magnetic flux density of the finite element model. Through the analysis of different dimensions of the permanent magnet array, the optimization result has good applicability. The force ripple can be significantly reduced by the new magnet array. The effect on the mass and air gap is investigated compared with a conventional magnet array with rectangular permanent magnets. In conclusion, the new magnet array design has the scalability to be extended to various sizes of motor and is especially suitable for small air gap applications.

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