Research on the Flow Characteristics of Polymer Injection Molding under Ultrasonic Vibration and Plastics’ Mechanical Strength

2010 ◽  
Vol 37-38 ◽  
pp. 1092-1100
Author(s):  
Ji Bin Li ◽  
Ke Ke Xu ◽  
Xin Bo Lin ◽  
Xiao Yu Wu ◽  
Guo Li Gao
Keyword(s):  
Mechanical Properties ◽  
Injection Molding ◽  
Ultrasonic Vibration ◽  
Flow Characteristics ◽  
Mechanical Tests ◽  
Impact Testing ◽  
Melt Flow Rate ◽  
Polymer Injection ◽  
Molding Method ◽  
The Impact

In this paper, ultrasonic vibration is adopted and exerted on injection molding in order to improve plastics’ forming ability, and the impact testing is used to analyze different injection parts’ mechanical properties. On the one hand, experiments prove that ultrasonic vibration can increase polymer’s melt flow rate, decrease melt viscosity, and improve injection flowing in mould cavity. On the other hand, the mechanical tests prove that the ultrasonic vibration can improve plastics’ tensile strength, elastic modulus and other mechanical properties. As a result, a weldless ultrasound-assisted injection molding method is recommended.

scholarly journals Improving Rheological and Mechanical Properties of Various Virgin and Recycled Polypropylenes by Blending with Long-Chain Branched Polypropylene

Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1137
Author(s):  
Sascha Stanic ◽  
Thomas Koch ◽  
Klaus Schmid ◽  
Simone Knaus ◽  
Vasiliki-Maria Archodoulaki
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
Tensile Test ◽  
Reactive Extrusion ◽  
Original Material ◽  
Melt Flow Rate ◽  
Single Screw Extruder ◽  
Pp Blends ◽  
The Impact ◽  
Long Chain

Blends of two long-chain branched polypropylenes (LCB-PP) and five linear polypropylenes (L-PP) were prepared in a single screw extruder at 240 °C. The two LCB-PPs were self-created via reactive extrusion at 180 °C by using dimyristyl peroxydicarbonate (PODIC C126) and dilauroyl peroxide (LP) as peroxides. For blending two virgin and three recycled PPs like coffee caps, yoghurt cups and buckets with different melt flow rate (MFR) values were used. The influence of using blends was assessed by investigating the rheological (dynamic and extensional rheology) and mechanical properties (tensile test and impact tensile test). The dynamic rheology indicated that the molecular weight as well as the molecular weight distribution could be increased or broadened. Also the melt strength behavior could be improved by using the two peroxide modified LCB-PP blends on the basis of PODIC C126 or PEROXAN LP (dilauroyl peroxide). In addition, the mechanical properties were consistently enhanced or at least kept constant compared to the original material. In particular, the impact tensile strength but also the elongation at break could be increased considerably. This study showed that the blending of LCB-PP can increase the investigated properties and represents a promising option, especially when using recycled PP, which demonstrates a real “up-cycling” process.

The Impact Properties of a Polyurethane Composite Filled with Clay

2011 ◽  
Vol 197-198 ◽  
pp. 1100-1103
Author(s):  
Jian Li
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Scanning Electron Microscopy ◽  
Mechanical Analysis ◽  
Impact Testing ◽  
Impact Properties ◽  
Polyurethane Composite ◽  
The Matrix ◽  
The Impact ◽  
Scanning Electron

A polyurethane/clay (PU/clay) composite was synthesized. The microstructure of the composite was examined by scanning electron microscopy. The impact properties of the composite were characterized by impact testing. The study on the structure of the composite showed that clays could be dispersed in the polymer matrix well apart from a few of clusters. The results from mechanical analysis indicated that the impact properties of the composite were increased greatly in comparison with pure polyurethane. The investigation on the mechanical properties showed that the impact strength could be obviously increased by adding 20 wt% (by weight) clay to the matrix.

Mechanical Properties of PVC/ABS Composite Material

2011 ◽  
Vol 217-218 ◽  
pp. 1170-1173
Author(s):  
Wei Wei Qiao ◽  
Hui Wang ◽  
Yan Hua Zhao ◽  
Yi Xia Han
Keyword(s):  
Mechanical Properties ◽  
Composite Material ◽  
Testing Machine ◽  
Impact Testing ◽  
Elongation At Break ◽  
Poly Vinyl Chloride ◽  
Maximum Value ◽  
Material Testing Machine ◽  
The Impact ◽  
Butadiene Styrene

We investigate the mechanical properties of Poly Vinyl Chloride (PVC)/ acrylnitrile-butadiene-styrene copolymer (ABS) composite material with an impact testing machine，a material testing machine and other accessory devices. The result shows that the mechanical properties of PVC/ABS composite are a function of composition, the addition of ABS improved the mechanical properties of PVC/ ABS composite，the impact strength and elongation at break rise significantly with increasing ABS content in PVC/ABS composite and appears maximum value，While the tensile strength and modulus almost decrease monotonously with increasing ABS content in PVC/ABS composite.

scholarly journals Dynamic Mechanical Compression Impulse of Lithium-Ion Pouch Cells

Energies ◽  
2020 ◽  
Vol 13 (8) ◽  
pp. 2105 ◽  
Author(s):  
Alon Ratner ◽  
Richard Beaumont ◽  
Iain Masters
Keyword(s):  
Mechanical Properties ◽  
Strain Rate ◽  
Strain Rate Sensitivity ◽  
Lithium Ion ◽  
Rate Sensitivity ◽  
Dynamic Mechanical Properties ◽  
Impact Testing ◽  
Significant Feature ◽  
Dynamic Mechanical ◽  
The Impact

Strain rate sensitivity has been widely recognized as a significant feature of the dynamic mechanical properties of lithium-ion cells, which are important for their accurate representation in automotive crash simulations. This research sought to improve the precision with which dynamic mechanical properties can be determined from drop tower impact testing through the use of a diaphragm to minimize transient shock loads and to constrain off-axis motion of the indenter, specialized impact absorbers to reduce noise, and observation of displacement with a high speed camera. Inert pouch cells showed strain rate sensitivity in an increased stiffness during impact tests that was consistent with the poromechanical interaction of the porous structure of the jellyroll with the liquid electrolyte. The impact behaviour of the inert pouch cells was similar to that of an Expanded Polypropylene foam (EPP), with the exception that the inert pouch cells did not show hysteretic recovery under the weight of the indenter. This suggests that the dynamic mechanical behaviour of the inert pouch cells is analogous to a highly damped foam.

scholarly journals Multiobjective Optimization Method for Polymer Injection Molding Based on a Genetic Algorithm

2019 ◽  
Vol 2019 ◽  
pp. 1-17 ◽  
Author(s):  
Zhijun Yuan ◽  
Hui Wang ◽  
Xuebing Wei ◽  
Kui Yan ◽  
Cheng Gao
Keyword(s):  
Genetic Algorithm ◽  
Injection Molding ◽  
Multiobjective Optimization ◽  
Optimization Method ◽  
Optimal Combination ◽  
Cover Plate ◽  
Polymer Injection ◽  
Impact Parameters ◽  
Sink Marks ◽  
The Impact

To solve the quality problem of polymer injection parts, a quality prediction and multiobjective optimization method is established. In this method, the parameters that have an important effect on the part quality are selected using an orthogonal testing method, and then a central composite design experiment is performed using these parameters. A mathematical model considering an objective and impact factors is developed using the response surface method. The optimal combination of the impact parameters is determined using a multiobjective genetic algorithm. The injection molding of a typical interior trim part of a car, i.e., the seat belt cover plate, is used as an example to demonstrate the method. The two most troublesome problems in this process—the sink marks and warpage—are multiobjectively analyzed using the established method, and the optimal combination of impact parameters that minimized the defects is determined. The errors of the sink marks and warpage between the experimental and theoretical values were 7.95% and 0.2%, respectively. The optimized parameters were tested in actual injection molding. The results show that the shrinkage and warpage of the parts are obviously improved by optimization using the proposed method, allowing the parts to satisfy the requirements of assembly and appearance.

Study of Mechanical Properties and Morphology of PA 6/PO Blends Compatibilized by PO Grafted with Itaconic Acid

e-Polymers ◽  
2007 ◽  
Vol 7 (1) ◽  
Author(s):  
Liu Xijun ◽  
Jiang Zhaohua ◽  
Zhu Wenming
Keyword(s):  
Mechanical Properties ◽  
Graft Copolymer ◽  
Flow Rate ◽  
Itaconic Acid ◽  
Polyamide 6 ◽  
Glass Temperature ◽  
Melt Flow ◽  
Melt Flow Rate ◽  
Twin Screw ◽  
The Impact

AbstractTwo different types of polyolefine (PO) grafted with itaconic acid as a reactive compatibilizer, polypropylene (PP) grafted with itaconic acid (PP-g-ITA) and high density polyethylene (HDPE) grafted with itaconic acid (HDPE-g-ITA), PP and HDPE grafted with copolymer of itaconic acid and styrene (PP-g-(ITA-St) and HDPE-g-(ITA-St)) were prepared by melt graft technique through reactive type twin-screw extruder. FT-IR and thermal analysis were used to characterize the structure of the graft copolymer. The graft ratio (GR) and melt flow rate (MFR) were determined by non-aqueous titration and melt flow rate analyzer. The effect of the concentration of monomer and initiator dosage on GR and MFR of graft copolymer were studied. Then polyamide 6 (PA 6) blends, PA 6/PP (PA 6/HDPE), that compatibilized with PP-g-ITA (HDPE-g-ITA) were prepared. The morphology of the blends was analyzed by SEM, DSC and Molau tests and the mechanical properties of which were characterized by tensile, impact, and bend tests. The results of mechanical property showed that the impact strength of blends was increased by 50% and 70% after PP-g-ITA and HDPE-g-ITA was used as compatibilizer, but the MFR of blends was decreased. The SEM photographs indicated that the accession of compatibilizer obviously improved binding state between two phases in blends, the size of dispersed phase was reduced evidently and the interface became indistinct. DSC results demonstrated that in the case of PP-g-ITA, glass temperature (Tg) of PA 6 matrix in blends was ascended, melt point (Tm) was improved a little, crystallinity (Xc) was decreased, Tm and Xc of PP phase was increased; With the accession of HDPE-g-ITA, Tm of PA 6 matrix and HDPE phase had almost no change, Xc of PA 6 matrix was decreased and Xc of HDPE phase was increased.

Towards improved understanding of PEG-impregnated waterlogged archaeological wood: A model study on recent oak

Holzforschung ◽  
2010 ◽  
Vol 64 (2) ◽  
Author(s):  
Ingela Bjurhager ◽  
Jonas Ljungdahl ◽  
Lennart Wallström ◽  
E. Kristofer Gamstedt ◽  
Lars A. Berglund
Keyword(s):  
Mechanical Properties ◽  
Microfibril Angle ◽  
Mechanical Tests ◽  
Chemical Degradation ◽  
Cellulose Microfibrils ◽  
Radial Compression ◽  
Biological Degradation ◽  
Archaeological Wood ◽  
Waterlogged Archaeological Wood ◽  
The Impact

Abstract To prevent deformation and cracking of waterlogged archaeological wood, polyethylene glycol (PEG) as a bulk impregnation agent is commonly applied. PEG maintains the wood in a swollen state during drying. However, swelling of wood can reduce its mechanical properties. In this study, the cellular structure of oak and cell wall swelling was characterized by scanning electron microscopy (SEM) of transverse cross-sections, and the microfibril angle of oak fibers was determined by wide angle X-ray scattering (WAXS). Samples of recent European oak (Quercus robur L) impregnated with PEG (molecular weight of 600) were tested in axial tension and radial compression. Mechanical tests showed that axial tensile modulus and strength were only slightly affected by PEG, whereas radial compressive modulus and yield strength were reduced by up to 50%. This behavior can be explained by the microstructure and deformation mechanisms of the material. Microfibril angles in tensile test samples were close to zero. This implies tensile loading of cellulose microfibrils within the fiber cell walls without almost any shear in the adjacent amorphous matrix. These results are important because they can help separate the impact of PEG on mechanical properties from that of chemical degradation in archaeological artifacts, which display only small to moderate biological degradation.

A method to improve dimensional accuracy and mechanical properties of injection molded polypropylene parts

2017 ◽  
Vol 37 (4) ◽  
pp. 323-334 ◽  
Author(s):  
Shuai Li ◽  
Guoqun Zhao ◽  
Jiachang Wang
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Flexural Strength ◽  
Injection Molding ◽  
Weld Line ◽  
Dimensional Accuracy ◽  
Holding Time ◽  
Dimensional Shrinkage ◽  
Injection Molded ◽  
The Impact

Abstract Gas counter pressure (GCP) technology can impose a reverse pressure to melt and thereby effectively increase the pressure acting on the melt at flow front. Theoretically, it has a potential to solve some defects often occurring in conventional injection molding (CIM) process. This paper designed and manufactured a GCP injection mold. GCP injection molding experiments were conducted. Effects of GCP process on melt flow and density, dimensional accuracy, and mechanical properties of molded samples were investigated. The results showed that GCP process can effectively inhibit the “fountain effect” in melt filling process, decrease the dimensional shrinkage of molded samples, increase dimensional accuracy of samples, and effectively improve impact property of samples. For the samples without weld line, tensile strength and flexural strength of GCP injection molded samples are slightly increased in comparison with those of CIM samples, but for the samples with weld line, GCP process can greatly improve the tensile strength and flexural strength of molded samples. When GCP is 9 MPa and GCP holding time is 10 s, the dimensional accuracy of molded samples without weld line, the tensile strength and flexural strength of the molded samples with weld line all increase up to maximum values. In comparison with CIM samples, the dimensional shrinkage of samples without weld line decreases by 17.2%, the tensile strength and flexural strength of samples with weld line increase by 30.51% and 23.69%, respectively. The impact value of the samples molded by process parameter combination of GCP 9 MPa and GCP holding time 20 s is the highest, and the impact value increases by 18.65%.

Metal Injection Molding Method of Ni-Free Austenitic Stainless Steel II - Microstructure and Mechanical Properties

2007 ◽  
Vol 26-28 ◽  
pp. 19-22
Author(s):  
Midori Komada ◽  
Yoshikazu Kuroda ◽  
Ryo Murakami ◽  
Noriyuki Tsuchida ◽  
Yasunori Harada ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Surface Layer ◽  
Injection Molding ◽  
Nitrogen Content ◽  
Tensile Tests ◽  
Metal Injection Molding ◽  
Homogeneous Microstructure ◽  
Molding Method ◽  
Microstructure And Mechanical Properties

Microstructure and mechanical properties of high nitrogen steels whose chemical composition were Fe-17Cr-12Mn-3Mo and that was produced by using metal injection molding method and nitrogen absorption methods were examined. A compact which is furnace cooled from 1573 K has a brittle surface layer with high chromium and nitrogen contents but the surface layer disappears when the compact is held at 1473 K. The compact which is furnace cooled at 1473 K is observed precipitates in the grains and the grain boundary, while the compact which is quenched at 1473 K shows homogeneous microstructure. In the heat treatments at 1473 K for 2, 5, and 10 h, the nitrogen content becomes higher with increasing of holding time. In the holding times of 5 and 10 h, the microstructure is austenite. In the tensile tests, tensile strength becomes larger with increasing of nitrogen content. In the specimen which is conducted the heat treatment at 1473 K for 10 h, tensile strength is about 1,000 MPa and elongation is 80 %, which shows better balance of strength and elongation than SUS304 and SUS316 steels.

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