The Research of the EDG-LS Technological Effect Based on Orthogonal Test

2014 ◽  
Vol 543-547 ◽  
pp. 3943-3946
Author(s):  
Gang Gou ◽  
Yong Liu ◽  
Zhong Yuan Lin

Aiming at the finishing of small hole of difficult-to-machine materials such as carbide, etc, this paper presented a new low speed electrical discharge grinding (EDG-LS) processing method, in which a machine tool accessory was equipped on WEDM-LS to realize the grinding process. Through the analysis of orthogonal test, the key factors affecting technological effect were discussed in the processing of EDG-LS, and the influence of average gap voltage, average gap current and workpiece speed on machining dimension and surface quality were elaborated respectively. It is of importantly theoretical and practical significance to seek better technology parameter in EDG-LS.

2007 ◽  
Vol 359-360 ◽  
pp. 374-378
Author(s):  
Ming Rang Cao ◽  
Shi Chun Yang ◽  
Wen Hui Li ◽  
Sheng Qiang Yang

The EDM can machined some superhard conducting material that cannot be handled by the traditional method, such as carbide alloy, tool steel and engineering materials etc., however, it is also accompanied with slow material removal rate(MRR) and poor surface quality (surface roughness). For some fine machining having rigorous criterion on size and surface roughness, the EDM cannot meet the demand. Some researches indicate that the MRR of small hole by electrical discharge machining combined with ultrasonic vibration (UEDM) can increase in certain range, but the surface quality is still poor. Although there are lots of the researches on the UEDM, some debates on machining mechanism and applied scope existed, and technology of UEDM needs the further study. After small hole machined by the UEDM, it is polished by ultrasonic vibrating. Two steps are includes in this technology. In the first place, on a high velocity electro discharge small hole machine with high-pressure dielectric liquid and hollow electrode, a transducer and horn are attached between the spindle and the electrode. The ultrasonic vibration of the tool electrode is implemented by connecting the horn and the tool electrode together with a chucking appliance. The second, after the small hole is complete, with the same machine tool and tool electrode the process of polishing the inwall of the small hole is carried out by accompanying the ultrasonic vibration, revolution and feed of the tool electrode with the abrasive material. In the experiments, the reference point for UEDM is found and the new theory is proposed to explain the increase of the MRR and the decrease of the surface roughness value .The polish with the ultrasonic vibration can improve further the surface roughness. The ultrasonic vibrating polish after the hole by UEDM is an economical and effective technology, which realizes machining of two procedures in one machine tool. So the process for changing machine tool and tool is not needed any more and the efficiency is further improved.


2006 ◽  
Vol 304-305 ◽  
pp. 206-209 ◽  
Author(s):  
Gang Liu ◽  
Ming Chen ◽  
Z.G. Hu ◽  
X.F. Zhu ◽  
H. Xu ◽  
...  

PCD tools, especially curve edge PCD compound tools are used widely in machining nonferrous and non-metal materials with high efficiency and precision because of their excellent cutting properties. But high quality grinding of PCD tools is the uppermost obstacle in application because there are great difficulties to profile and sharpen edge in grinding, especially for milling cutter and drill with curve edge. This paper studied technology of wire EDG curve edge PCD compound tools by wire electrical discharge grinding machine with five-axis CNC system. The grinding quality was evaluated by scanning electron microscope (SEM) and roughometer. Three steps processing technique (roughing, finishing and fine finishing) and optimal process parameters of wire EDG PCD tools were recommended after considering synthetically the surface quality, precision and machining efficiency. The results met the requirement of high surface quality, precision and efficiency. This paper also applied successfully the optimal technology to grind a PCD milling cutter with outer and inner blade by electrical discharge grinding machine with five-axis CNC system. By the optimal parameters, the process yielded high precision of ±4.3µm and low roughness of 0.30µm. Experiment results have great practical significance to the high precise and efficient wire EDG of PCD tools.


Author(s):  
Ze Yu ◽  
Dunwen Zuo ◽  
Yuli Sun ◽  
Guohua Li ◽  
Xuemei Chen ◽  
...  

To simultaneously optimize the surface quality and machining efficiency of the electrical discharge machining (EDM) processes used to produce titanium alloy quadrilateral group small hole parts, a combined “EDM + AFM” machining technology is proposed in this paper as an efficient and high-quality machining approach. In the proposed method, TC4 titanium alloy is first machined using the EDM process with graphite electrodes and the abrasive flow machining (AFM) process is then used to finish the machined surface. The effects of various electrical parameters on EDM-derived surface quality and improvements in EDM-derived quality under the application of AFM were assessed and, using the final surface roughness as a constraint condition, the effects of various combinations of EDM and “EDM + AFM” on efficiency were studied. The results revealed that the thickness and surface roughness of the superficial recast layer of the TC4 titanium alloy increase with both current and pulse width; in particular, increasing these parameters can increase the surface roughness by two to three grades. Following AFM, the alloy has a more uniform hardness distribution and the surface stress state changes from tensile to compressive stress, indicating that the combined “EDM + AFM” machining scheme can significantly enhance the surface quality of EDM-produced titanium alloy quadrilateral small group holes. The combined scheme achieves a balancing point beyond which increasing the roughness or the number of machining holes enhances either the machining efficiency or the machining surface quality. In the case of typical titanium alloy quadrilateral group small hole parts, the combined machining process can improve the finishing efficiency and total machining efficiency by 71.2% and 25.36%, respectively.


2021 ◽  
Vol 11 (12) ◽  
pp. 5737
Author(s):  
Liqun Wu ◽  
Yafei Fan ◽  
Hongcheng Wang ◽  
Linan Zhang ◽  
Yizheng Sheng ◽  
...  

Aiming at the key factors affecting the quality and efficiency of high-energy in-beam machining, this paper studies the broadband acoustic focusing effect based on a discrete temperature gradient. Firstly, the basic theory and mathematical model of temperature-controlled acoustic focusing are established. Secondly, the acoustic focusing effect is achieved by combining the design of metasurfaces and discrete temperature. Then, the acoustic pressure and intensity distribution of acoustic focusing under a discrete temperature gradient are simulated and experimentally studied. The results show that the phase delay of transmission and reflection of acoustic wave covers the 2π interval by changing the temperature in different transmission units, which provides a theoretical basis for the processing of the acoustic focusing cavity.


2017 ◽  
Vol 18 ◽  
pp. 01012
Author(s):  
Marta Wołosiewicz-Głąb ◽  
Dariusz Foszcz ◽  
Daniel Saramak ◽  
Tomasz Gawenda ◽  
Damian Krawczykowski

Article describes issues related to the assessment of raw materials grinding efficiency in an electromagnetic mill. Application of such type of mill in grinding processes can result in measurable benefits of more efficient raw material grinding by reducing time needed to produce a product of a suitable particle size compared to conventional mills. The expected effect of application of a system based on an electromagnetic mill is to achieve a lower energy consumption of grinding process for raw material processing compared to the existing equipment used for the fine grinding. A key element of correct design of comminution circuits in processing of particular feed mineral is to identify the impact of key factors affecting the efficiency of the grinding process. The most important factors determining the efficiency of the grinding process are the time, the construction parameters of the machine, the type of grinding media used in grinding process, as well as the parameters of the feed, among others the crushing resistance or particle size. The paper presents the results of kinetic study of copper ore grinding in electromagnetic mill for variable feed particle size distribution of and different sizes of grinding media.


2019 ◽  
pp. 118-129
Author(s):  
Svitlana Andros ◽  
Shichao Chang

The article defines the role of innovative potential in the innovative development of companies. The purpose of the article is to consider the theoretical and methodological aspects of the formation of the innovative potential of the company, its economic essence, the content of elements and structure, as well as to identify the influence of factors on the development of the innovative potential of the company. The problem posed in the article made it necessary to study the publications of foreign scientists and economists in the field of innovation. The relevance of the article is due to a different understanding of the term “innovative potential of the company” by foreign scientists and practitioners, as well as the lack of comprehensive methodological research in this area. Existing approaches to the economic essence of the category of «innovative potential» of the company are considered. The positions of specialists in the interpretation of this concept are determined. The conceptual approaches to the study of the innovative potential of the company are analyzed. The economic essence and significance of the innovative potential are determined based on its genesis and role for the innovative development of the company. The basic elements of the innovative potential of the company are considered. The general, special and specific characteristics of this concept in the system of socio-economic relations are presented. The ambiguity of the analyzed approaches to this category is determined and the author’s interpretation of the “innovative potential of the company” is proposed. The key factors affecting the formation of the innovative potential of the company are identified. The direction of their impact is established, the features of the formation of the innovative potential of the company as a way to increase its competitiveness are disclosed based on the hermeneutic approach. Based on the analysis of theoretical provisions, the structure of the innovative potential of the company as a unity of components (resource, managerial, internal and effective) that coexist mutually, suggest and condition each other is improved. The classification of the components of innovative potential is improved and the directions of their influence on the formation of the innovative potential of the company are systematized. The morphological classification has been improved which allows optimizing the complex of existing approaches to the formation of the innovative potential of the company. The practical significance of the results obtained is that the proposals for the development of innovative potential developed in it can be used by companies to increase innovation activity and competitiveness.


Author(s):  
Elena Evgenevna Mashyanova ◽  
Elena Aleksandrovna Smirnova

In modern conditions of development, financial security is an integral part of the overall security of the region and is formed on the basis of the functioning of the financial system. The complication of relationships between key segments of international financial markets, as well as the limited ability to accurately predict future trends in the development of the global financial system, lead to a gradual increase in the risks that accompany the activities of economic entities, and an increase in the number and scale of internal and external threats that have a negative impact on the financial security of the state. This formulation of the issue requires generalization of approaches to determining the financial security of the region in order to further formalize this issue and determine the key factors affecting it. The article considers the types of financial security, as well as certain areas of ensuring the financial security of the region and their priority. In work the assessment of the level of socio-economic development of the region with a view to ensuring financial security on the basis of which offers the main activities and priority areas of implementation of the investment policy that will ensure financial security of the Republic of Crimea.


2020 ◽  
Vol 13 (3) ◽  
pp. 219-229
Author(s):  
Baocheng Xie ◽  
Jianguo Liu ◽  
Yongqiu Chen

Background: Micro-Electrical Discharge Machining (EDM) milling is widely used in the processing of complex cavities and micro-three-dimensional structures, which is a more effective processing method for micro-precision parts. Thus, more attention has been paid on the micro-EDM milling. Objective : To meet the increasing requirement of machining quality and machining efficiency of micro- EDM milling, the processing devices and processing methods of micro-EDM milling are being improved continuously. Methods: This paper reviews various current representative patents related to the processing devices and processing methods of micro-EDM milling. Results: Through summarizing a large number of patents about processing devices and processing methods of micro-EDM milling, the main problems of current development, such as the strategy of electrode wear compensation and the development trends of processing devices and processing methods of micro-EDM milling are discussed. Conclusion: The optimization of processing devices and processing methods of micro-EDM milling are conducive to solving the problems of processing efficiency and quality. More relevant patents will be invented in the future.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Yufang Xiang ◽  
Yuanyuan Zheng ◽  
Shaobo Liu ◽  
Gang Liu ◽  
Zhi Li ◽  
...  

AbstractWestern blotting (WB) is one of the most widely used techniques to identify proteins as well as post translational modifications of proteins. The selection of electroblotted membrane is one of the key factors affecting the detection sensitivity of the protein which is transferred from gel to membrane in WB. The most common used membranes are polyvinylidene fluoride (PVDF) and nitrocellulose (NC) membranes. Which membrane of these two is more suitable for WB has not been reported so far. Here, by incubating proteins which were transferred to PVDF or NC membranes with a series of antibodies and different types of lectins, we investigated the relationship between the binding ability of these two membranes to proteins or glycoproteins and the molecular weight of the target protein. The antibody re-probed ability of the two membranes was also explored. Moreover, we verified the above results by directly incubating proteins having different molecular weights onto PVDF or NC membranes. Bound proteins were stained with direct blue-71, and the staining intensity was quantitated by scanning and densitometry.


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