Analysis on Wastages in the Automobile Rubber Components Manufacturing Industry

2014 ◽  
Vol 592-594 ◽  
pp. 2577-2582
Author(s):  
K. Balaji ◽  
S. Deepak Kumar ◽  
V.S. Senthil Kumar

Small scale industries are the back bone of our nation’s economy; they are major contributor to large scale industries, in particular the automobile field. It is essential that these industries must run to their fullest efficiency, and utilize inputs such as Material, Labour and other resources effectively. But the small scale industries are not aware about the wastages present in the industry. These wastages reduce the efficiency of the industry. The wastages can be present in any form like production waste, man power waste, material waste etc. This paper mainly focuses on basic work of identification of wastages presents in automobile rubber components manufacturing industry. These techniques are called the Lean technique. Generally, seven types of wastages are available. This paper, aims to identify the wastages present in the various units of the industry, and to carry out the cause and effects analysis on wastages, also possible remedies were suggested

2021 ◽  
Author(s):  
Eric Lutete Landu ◽  
Guy Ilombe Mawe ◽  
Charles Bielders ◽  
Fils Makanzu Imwangana ◽  
Olivier Dewitte ◽  
...  

<p>Many cities of the D.R. Congo are strongly affected by urban mega gullies. There are currently hundreds of such gullies in Kinshasa, Kikwit and Bukavu, representing a cumulative length of >200 km. Many of these gullies (typically tens of meters wide and deep) continue to expand, causing major damage to houses and other infrastructure and often claim human casualties. To mitigate these impacts, numerous measures are being implemented. The type and scale of these measures varies widely: from large structural measures like retention ponds to local initiatives of stabilizing gully heads with waste material. Nonetheless, earlier work indicates that an estimated 50% of the existing urban gullies continue to expand, despite the implementation of such measures. As such, we currently have very limited insight into the effectiveness of these measures and the overall best strategies to prevent and mitigate urban gullies. One reason for this is that most initiatives to stabilize urban gullies happen on a rather isolated basis and are rarely evaluated afterwards.</p><p>This work aims to improve our understanding of this issue. For this, we constructed a large inventory of measures implemented to stabilize urban gullies in Kinshasa, Kikwit and Bukavu and statistically confronted these measures with observed vegetation recovery and long-term gully expansion rates (derived from high-resolution imagery over a period of >14 years). Our preliminary results (based on a dataset of > 900 urban gullies) shows that the most commonly applied measures are revegetation and reinforcement of gully heads with sandbags or household waste material (implemented in around 65% of the cases). Retention ponds in streets and infiltration pits on house parcels are also frequently implemented (around 25% of the cases). Overall, techniques relying on vegetation are used relatively more frequently in regions with clayey soil, while techniques involving digging (e.g. infiltration pits) and topographic remodeling (e.g. gully reshaping by creation of terraces) are used mainly in sandy or sandy-clay areas. Surprisingly, small-scale local initiatives, such as stabilizing gully heads with household waste, often appear to have a higher effectivity than some large-scale civil engineering initiatives. However, such small-scale initiatives can come with important additional impacts (e.g. sanitation concerns). More research is needed to confirm these findings. Furthermore, the stability of gullies seems to be strongly linked to the degree of vegetation cover near the gully head. Nonetheless, it is not always clear if vegetation is the cause or the result of this stability. Overall, this study provides one of the first large scale assessments of the effectiveness of gully control measures in urban tropical environments. With this study, we hope to contribute to a better prevention and mitigation of this problem that affects many cities of the tropical Global South.</p>


To perform welding process on the material under varying conditions with different flux materials, different welding parameters and further subjecting the material to various suitable tests such as tensile test, hardness test, optical tests and study the characteristics of the material under testing. The tests conducted on the welded work piece it is proposed the suitable parameters under which welding of greater precision can be performed. it is also analyzed the working conditions under which the selected work piece material of stainless steel grade 304 would deviate from its desired characteristics. From the results of the tests it is able to determine the conditions that would reduce the characteristics of the welded work piece. Thus it can be further used for reference when the welding process is done on the same material of stainless steel of grade 304. The electrodes that were chosen for this project were selected by the criteria of widely used and chief material in the welding of various grades of stainless steel. The composition of the chemicals that constitute the electrodes were tribiologically analyzed and studied. The need for high precision welding in large scale as well as small scale industries is relatively high as the threshold for errors in such areas are greatly undesirable. The results of this study would greatly contribute to the reduction of errors and defects in the welding operation.


Author(s):  
Neeru Yadav

Abstract: Six Sigma is a tool which helps industries to control the defects and all other issues which can be possible factors to reduce the growth of the company. It was seen that in large scale industries, the Six Sigma is used form previous decades but when goes to small and medium scale industries, there is lack of implementation of Six Sigma and its tools, so in present review paper, various research papers selected in which small and medium scale industries are selected. In this paper all possible aspects of the Six Sigma is presented in detail. Keywords: Six Sigma, Tools, Small Scale Industries, DMAIC approach, Manufacturing Industries


Author(s):  
Saeedeh Saghlatoun ◽  
Weilin Zhuge ◽  
Yangjun Zhang

After more than twenty years working on the selection of an appropriate expander for Organic Rankine cycles and wide research and attentions about its influence on the performance and total cost of waste heat recovery systems, now there is a good-enough background studies and achievement for large scale applications. But small-scale industries is like a art space to modify and revise the previous results. As it is clearly known, in small-scale applications and industries especially in internal combustion engines, besides the investigation of performance, physical properties and final efficiency of expander, other parameters should be analyzed accurately like manufacturing cost, availability, reliability, sensitivity to operating condition fluctuations. Due to a significant role of expander equipment to enhance the efficiency of ORC system in the first step expanders is investigated. In this paper, as per related operating characteristics, a complete comparison of small-scale expanders will be debated to guide designers to select more appropriate and the best efficient expansion machine as per their requirements. According to available literatures there is more need to do research about different types of expanders with various operating conditions in small-scale industries.


2018 ◽  
Vol 12 (3) ◽  
pp. 297-307 ◽  
Author(s):  
Takashi Tanizaki ◽  
Hideki Katagiri ◽  
António Oliveira Nzinga René ◽  
◽  

This paper proposes scheduling algorithms using metaheuristics for production processes in which cranes can interfere with each other. There are many production processes that involve cranes in manufacturing industry, such as in the steel industry, so a general purpose algorithm for this problem can be of practical use. The scheduling problem for this process is very complicated and difficult to solve because the cranes must avoid interfering with each other plus each machine has its own operational constraints. Although several algorithms have been proposed for a specific problem or small-scale problem, general purpose algorithms that can be solved in real time (about 30 minutes or less) in the company’s production planning work have not been developed for large-scale problems. This paper develops some metaheuristic algorithms to obtain suboptimal solutions in a short time, and it confirms their effectiveness through computer experiments.


Author(s):  
Abhishek Kumar Nigam ◽  
Akriti Jaiswal ◽  
Vivek Kumar

Small Scale Industries play a crucial role in the development of any country and contributes significantly in the economic development of the country. In a developing country like India where large scale industries are restricted to a few hands, Small Scale Industries play a vital role in the development of the country by providing employment, innovation and improving the standard of living of the people. By focusing on the different dimensions and identifying new dimensions of SSI in India, we can boost up the economic growth of the country as a whole. Tourism on the other hand is an important factor and contributor in the income of a country and its state. India is rich in cultural heritage and the huge diversity of India consisting of cultural believes and tourist places that attract a large number of national and international tourists across the globe every year. This gives birth to some new businesses in that state, provides numerous employment avenues, brings in foreign currencies as well as contributes in the total exports of the country. This paper deals with studying the prospective growth and opportunities of Small Scale Industries related to the tourism sector and identifying and suggesting measures to the issues that are being faced by such industries which are already prevailing in the market with special reference to Varanasi district.


2016 ◽  
Vol 3 (2) ◽  
pp. 36-46
Author(s):  
M. L. Meena ◽  
G.S. Dangayach ◽  
A. Bhardwaj

This research review article made an attempt to review such issues pertaining to handicraft sector. It highlight/covers following aspects in detail: ergonomics interventions in handicraft industries, occupational risk factor, and musculoskeletal disorders. The literatures over a decade reported that ergonomics concepts are more applied in large-scale industries like steel plant, power plant, manufacturing plants, automotive sectors etc. rather than small-scale industries like handicraft. However, applying ergonomics concepts/principles in such industries would definitely lead to increase in the work-system-worker productivity by improvement in tools, methods, work-environment, minimizing injuries and disorders. Based on literature studies recommendations are made that significant lead to improvement in productivity of such industries.


1988 ◽  
Vol 20 (3) ◽  
pp. 287-301 ◽  
Author(s):  
E. Mine ünar ◽  
Gunar Eucimen ◽  
Mehmet Kaytaz

Social scientists have studied small-scale manufacturers both on a theoretical and on a regional basis relative to their occupational prestige, values, way of life, and political affiliations. Lately, this topic has also been of interest to international lending institutions that have adopted policies that promote small-scale firms in less-developed countries. Part of the reason for the change in policy stems from the inefficient production of large-scale firms and their disappointing performance in reducing unemployment. Some of the studies have found small- scale firms to be more efficient in inputs. Small-scale firms are viewed as generating needed employment opportunities in countries that face pressures of fast-growing labor force populations.


2010 ◽  
Vol 7 (4) ◽  
pp. 1412-1420 ◽  
Author(s):  
R. Idhayachander ◽  
K. Palanivelu

Plating industry is one of the largest polluting small scale industries and nickel plating is among the important surface finishing process in this industry. The waste generated during this operation contains toxic nickel. Nickel removal and recovery is of great interest from spent bath for environmental and economic reasons. Spent electroless nickel solution from a reed relay switch manufacturing industry situated in Chennai was taken for electrolytic recovery of nickel. Electrolytic experiment was carried out with mild steel and gold coated mild steel as cathode and the different parameters such as current density, time, mixing and pH of the solution were varied and recovery and current efficiency was studied. It was noticed that there was an increase in current efficiency up to 5 A/dm2and after that it declines. There is no significant improvement with mixing but with modified cathode there was some improvement. Removal of nickel from the spent electroless nickel bath was 81.81% at 5 A/dm2and pH 4.23. Under this condition, the content of nickel was reduced to 0.94 g/L from 5.16 g/L. with 62.97% current efficiency.


2021 ◽  
Author(s):  
◽  
Martin Barry

<p>Despite having one of the best wind resources in the world, New Zealand’s wind energy industry is growing at a slower rate than the OECD average. This is arguably due to a lack of appropriate government support, with industry development largely being left to the market. These conditions have created a wind industry with the following four characteristics: a trend toward large-scale wind farms (leading to increased local opposition), a small number of investors, a high geographic concentration of wind capacity and a limited local turbine manufacturing industry. These characteristics are arguably limiting the potential growth of New Zealand’s wind industry. This thesis investigates whether small-scale wind (SSW) farms can alleviate these limiting characteristics and thus provide for a higher rate of industry growth. The approach is to investigate the advantages of, barriers to, and most effective policy instruments for SSW internationally, and apply these to the New Zealand context. Local research was conducted through interviews with 19 energy industry stakeholders and a rural mail survey questionnaire, to which 338 people responded. Research found that SSW offers a number of advantages: significantly higher local public acceptance; facilitation of community ownership; the potential for distributed generation benefits and support for the local turbine manufacturing industry. Given these findings, it is argued that SSW can provide for a higher rate of industry growth in New Zealand. The key barriers constraining SSW in New Zealand are its high cost, obtaining resource consent, a high degree of perceived investment risk, the electricity pricing system and the electricity market structure. The feed-in tariff appears to be the best policy instrument to overcome these barriers, along with the provision of investment subsidies and the classification of SSW as a controlled activity under the Resource Management Act 1991 (RMA).</p>


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