Optimization of Secondary Air Distribution in Biomass Boiler by CFD Analysis

2016 ◽  
Vol 832 ◽  
pp. 231-237 ◽  
Author(s):  
Martin Lisý ◽  
Jiří Pospíšil ◽  
Otakar Štelcl ◽  
Michal Špilaček
Keyword(s):  
Combustion Chamber ◽  
Flue Gas ◽  
Gas Flow ◽  
Air Distribution ◽  
Cfd Modelling ◽  
Biomass Boiler ◽  
Air Supply ◽  
Secondary Air ◽  
Emission Limits ◽  
The Impact

This paper deals with a use of CFD modelling for optimization of supply of secondary combustion air in the two-chamber biomass boiler combusting very wet biomass (capacity ca. 200 kW). Objective of the analyse is to observe the impact of diameter of a secondary air supply pipe and air flow velocity on mixing of the secondary air with flue gas in the combustion chamber. The numerical model of the experimental boiler was build up for subsequent utilizing of CFD computation based on finite element method. The commercial code STAR-CD was used for carried out parametrical studies. Series of calculations were carried out for four different diameters of air distribution pipes and for 3 different air velocities in distribution orifice. Quality of air dispersion in flue gas flow was assessed in the vertical cross section lead in the end of the combustion chamber. The results of calculation were verified on the experimental installation of the boiler. Influence of secondary air mixing on emission production was measured and analysed. Emissions of pollutants for recommended air distribution comply with emission limits stipulated in the most stringent class 5 according to ČSN-EN 303-5 as well as with emission limits under Regulation No. 405/2012 Sb.

scholarly journals OPTIMALIZATION OF AFTERBURNER CHANNEL IN BIOMASS BOILER USING CFD ANALYSIS

2016 ◽  
Vol 56 (5) ◽  
pp. 379-387 ◽  
Author(s):  
Jiří Pospíšil ◽  
Martin Lisý ◽  
Michal Špiláček
Keyword(s):  
Cross Sections ◽  
Flue Gas ◽  
Air Distribution ◽  
Cfd Analysis ◽  
Mixing Process ◽  
Rectangular Duct ◽  
Biomass Boiler ◽  
Cross Section Area ◽  
Section Area ◽  
Secondary Air

This contribution presents the results of parametrical studies focused on the mixing process in a small rectangular duct within a biomass boiler. The first study investigates the influence of a local narrowing located in the central part of the duct. This narrowing works as an orifice with very simple rectangular geometry. Four different free cross sections of the orifice were considered in the center of the duct, namely 100%, 70%, 50%, 30% of free cross section area in the duct. The second study is focused on the investigation of the influence of secondary air distribution pipe diameter on the mixing process in a flue gas duct without a narrowing.

scholarly journals Design of a 1 t/h Biomass Chain Boiler and ιts Fuel Adaptability Analysis

2020 ◽  
Vol 13 (5) ◽  
pp. 132-142
Author(s):  
Fu Chengguo ◽  
◽  
Feng Yipeng ◽  
Tian Yishui ◽  
Liang Mingchao ◽  
...  
Keyword(s):  
Flue Gas ◽  
Gas Flow ◽  
Pollutant Emissions ◽  
National Standard ◽  
Pinus Koraiensis ◽  
Air Distribution ◽  
Small Scale ◽  
Biomass Boiler ◽  
Adaptation Test ◽  
The Mean

The arch is an important component of a biomass boiler. Initial arch design of most boilers is generally gained through manual computation, thus resulting in uncertain reasonability of flue gas flow. Moreover, biomass fuels in the market have instable characteristics, which influence the utilization of biomass energies considerably. To address the problems concerning reasonable flue gas flow caused by the collaborative design of arch and air staging and the combustion adaptability of fuels, a cold modeling experiment of a 1 t/h biomass boiler under different staged air distribution ratios when the rear arch coverage varies was conducted using Fluent software in this study after thermal performance computation and initial structural design of grate and furnace. Furthermore, a boiler performance test based on main fuels and a combustion adaptation test of auxiliary fuels were also performed. The experiments show that the best flue gas flow in the furnace is achieved when the rear arch coverage is 60% and the primary–secondary air distribution ratio is 4:6. The mean boiler efficiency and the mean boiler heat output are 81.26% and 715.76 kW/h by using Pinus koraiensis pellets, wood–straw mixed pellets, and cotton straw briquettes as main fuels; and the tested pollutant emissions are in compliance with the limits of the national standard. The results of the combustion adaptation test reveal that the excessive particle size, the high ash content and the relatively low calorific value of biomass molded fuels are all against the combustion of biomass boilers. Fuel upgrading based on washing process and other methods is suggested. This study can provide references to the performance optimization of traditional small-scale biomass chain heating boilers.

Fluid Flow and Heat Transfer Induced by a Window Air Conditioner Unit and Associated Thermal Comfort

2005 ◽  
Author(s):  
Hamza Begdouri ◽  
Luis Rosario ◽  
Muhammad M. Rahman
Keyword(s):  
Thermal Comfort ◽  
Comfort Level ◽  
Cfd Modeling ◽  
Air Distribution ◽  
Air Conditioner ◽  
Surface Areas ◽  
Air Supply ◽  
Office Rooms ◽  
Inlet Angle ◽  
The Impact

This study considers airflow simulations to evaluate the impact of different window air-conditioner locations on the thermal comfort in an office rooms (OR). This paper compares the air distribution for an office room by using computational fluid dynamics (CFD) modeling. The air distribution was modeled for a typical office room window air conditioning unit, air supply from a high pressure on the top and the low pressure exhaust on the bottom considering the existing manufacturing ratios for surface areas. Calculations were done for steady-state conditions including an occupant and a light source. The discharge angle for the supply grill of the AC unit was varied from 20 to 40 degrees. The position of the air conditioner was also varied and studied at 60%, 75% and 90% of the total height of the room. In addition the location of the occupant within the office room was varied. Predictions of the air movement, room temperature, room relative humidity, comfort level, and distribution of contaminants within the office room are shown. Analysis of these simulations is discussed. The positions of the air-conditioner unit, the inlet angle and the occupant position in the office room have shown to have important impacts on air quality and thermal comfort. Results are in good agreement with available experimental data.

Numerical Study of Air Distribution in Combustion Chamber

2016 ◽  
Vol 832 ◽  
pp. 218-223
Author(s):  
Michal Špilaček ◽  
Martin Lisý ◽  
Zdenek Skala
Keyword(s):  
Numerical Model ◽  
Turbulent Flow ◽  
Combustion Chamber ◽  
Numerical Study ◽  
Air Distribution ◽  
Secondary Combustion ◽  
Laminar And Turbulent Flow ◽  
Secondary Air

The main goal of this article is to analyze the distribution of primary and secondary combustion air in a combustion chamber. The fuel for the combustion chamber is biomass and the main characteristics the combustion chamber must meet is to be simple, reliable, cheap and ecological. A brief summary of the importance of primary and secondary air is made and then it is compared with the results from the numerical model. The numerical model is based upon a simplified chamber geometry and the results are computed for laminar and turbulent flow. From the comparison are determined flaws of the design of the combustion chamber and outlined possible solutions for their removal and further direction of the study.

scholarly journals Investigations of combustion process in combined cooker-boiler fired on solid fuels

2006 ◽  
Vol 10 (4) ◽  
pp. 121-130
Author(s):  
Dragoslava Stojiljkovic ◽  
Vladimir Jovanovic ◽  
Milan Radovanovic ◽  
Nebojsa Manic ◽  
Ivo Radulovic
Keyword(s):  
Flue Gas ◽  
Combustion Process ◽  
Solid Fuels ◽  
Gas Temperature ◽  
Weight Changes ◽  
Complete Combustion ◽  
Air Supply ◽  
Class 1 ◽  
Secondary Air ◽  
Co Emission

The aim of the investigation was to make some reconstructions on the existing stove used for cooking and baking and to obtain the combined cooker-boiler which will fulfill the demands of European standard EN 12815. Implementation of modern scientific achievements in the field of combustion on stoves and furnaces fired on solid fuels was used. During the investigations four various constructions were made with different fresh air inlet and secondary air supply with the intention to obtain more complete combustion with increased efficiency and reduced CO emission. Three different fuels were used: firewood, coal, and wood briquette. A numerous parameters were measured: fuel weight changes during the combustion process, temperature of inlet and outlet water, flue gas composition (O2, CO, SO2, CO2, NOx), flue gas temperature, ash quantity etc. The result of the investigations is the stove with the efficiency of more than 75% - boiler Class 1 (according EN 12815) and CO emission of about 1% v/v. The results obtained during the measurements were used as parameters for modeling of combustion process. .

scholarly journals Simulation of the joint effect of rotor-stator interaction and circumferential temperature unevenness on losses in the turbine stage

2018 ◽  
Vol 245 ◽  
pp. 04006 ◽  
Author(s):  
Nicolay Kortikov
Keyword(s):  
Combustion Chamber ◽  
Gas Flow ◽  
Joint Effect ◽  
Turbine Stage ◽  
Flow Temperature ◽  
Rotating Blades ◽  
Rotor Wheel ◽  
Air Supply ◽  
Rotor Stator Interaction ◽  
Unsteady Interaction

The article devotes to problems of unsteady interaction of the hot streams downstream of the combustion chamber with the rotating blades of the rotor wheel. The hot streams downstream of the combustion chamber are caused by discrete circumferentially located fuel nozzles and openings for air supply to the combustion chamber mixing zone. Unsteady interaction of the hot streams with the rotating blades of the rotor wheel leads to local redistribution of the time average gas flow temperature which has effect on the blade – “temperature segregation”.

New Process for Achieving Very Low NOx

2009 ◽  
Author(s):  
Mark White ◽  
Steve Goff ◽  
Steve Deduck ◽  
Oliver Gohlke
Keyword(s):  
Energy Efficiency ◽  
Flue Gas ◽  
New Technology ◽  
The United States ◽  
Innovative Technology ◽  
Nox Emissions ◽  
Significant Step ◽  
Secondary Air ◽  
Nox Control ◽  
The Impact

Over the last two and a half years, Covanta Energy, working with their technology partner, Martin GmbH of Germany, has developed and commercialized a new technology for reducing NOx emissions from Energy from Waste (EfW) facilities. NOx levels below 60 ppm (7% O2) have been reliably achieved, which is a reduction of 70% below the current EPA standard and typical levels of today’s EfW facilities in the United States. This technology represents a significant step forward in NOx control for the EfW industry. The technology, known as VLN™, employs a unique combustion system design, which in addition to the conventional primary and secondary air streams, also features a new internal stream of “VLN™-gas,” which is drawn from the combustor and re-injected into the furnace. The gas flow distribution between the primary and secondary air, as well as the VLN™-gas, is controlled to yield the optimal flue gas composition and furnace temperature profile to minimize NOx formation and optimize combustion. The VLN™ process is combined with conventional, aqueous ammonia SNCR technology to achieve the superior NOx performance. The SNCR control system is also integrated with the VLN™ combustion controls to maximize NOx reduction and minimize ammonia slip. A simplified version of the process, known as LN™, was also developed and demonstrated for retrofit applications. In the LN™ process, air is used instead of the internal VLN™ gas. The total air flow requirement is higher than in the VLN™ process, but unchanged compared to conventional systems, minimizing the impact on the existing boiler performance and making it ideal for retrofit applications. Covanta first demonstrated the new VLN™ and LN™ processes at their Bristol, Connecticut facility. One of Bristol’s 325 TPD units was retrofitted in April of 2006 to enable commercial scale testing of both the VLN™ and LN™ processes. Since installing and starting up the new system, Bristol has operated in both VLN™ and LN™ modes for extended periods, totaling more than one year of operation at NOx levels at or below 60 ppm (7% O2). The system is still in place today and being evaluated for permanent operation. Based on the success of the Bristol program, Covanta installed LN™ NOx control systems in a number of other existing units in 2007 and 2008 (total MSW capacity of over 5000 TPD), and is planning more installations in 2009. All of these retrofits utilize the Covanta LN™ system to minimize any impacts on existing boiler performance by maintaining existing excess air levels. Going forward, Covanta is making the LN™ technology available to its existing client base and is working with interested facilities to complete the necessary engineering and design modifications for retrofit of this innovative technology. For new grassroots facilities, Covanta is offering the VLN™ system with SNCR as its standard design for NOx control. An additional feature, particular to VLN™, is the reduced total combustion air requirement, which results in improved boiler efficiency. This translates into increased energy recovery per ton of waste processed. In addition to introducing the VLN™ and LN™ processes, this paper will provide an overview of the Bristol development and demonstration project. NOx and NH3 slip data from Bristol will be presented, illustrating the extended operating experience that has been established on the system. Other operating advantages of the new technology will also be discussed, along with lessons learned during the start-up and initial operating periods. The VLN™ technology has been demonsrated to decrease NOx emissions to levels well below any yet seen to date with SNCR alone and is comparable to SCR-catalytic systems. The result is a significant improvement in NOx control for much less upfront capital cost and lower overall operating and maintenance costs. VLN™ also also goes hand in hand with higher energy efficiency, whereas SCR systems lower energy efficiency due to an increased pressure drop and the need for flue gas reheat. The commercialization of the VLN™ and LN™ processes represents a significant step forward in the reduction of NOx emissions from EfW facilities.

scholarly journals Influence of Uneven Secondary Air Supply and Burner Tilt on Flow Pattern, Heat Transfer, and NOx Emissions in a 500 MWe Tangential-Firing Coal Boiler

Energies ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 8352
Author(s):  
Hyunbin Jo ◽  
Jongkeun Park ◽  
Woosuk Kang ◽  
Junseok Hong ◽  
Sungmin Yoon ◽  
...  
Keyword(s):  
Flow Pattern ◽  
Structural Safety ◽  
Heat Absorption ◽  
Air Supply ◽  
Secondary Air ◽  
Reaction Stoichiometry ◽  
Coal Boiler ◽  
Dynamics Simulations ◽  
The Right ◽  
The Impact

Tangential-firing boilers develop large swirling fireballs by using pulverized coal and air from the corners of the burner zone. During operation, however, the boiler may experience an uneven air supply between corners; this deforms the fireball, raising various issues concerning performance and structural safety. This study investigated the characteristic boiler performance and the role of burner tilting in a 500 MWe boiler with secondary air (SA) in two corners that are up to 1.9 times larger than those in the other corners. Computational fluid dynamics simulations with advanced coal combustion sub-models were employed with the following two sets of cases: (i) six cases of actual operation to validate the modeling and (ii) sixteen cases for the parametric study of SA flow ratio and burner tilt between −15° and +26°. The results showed that the uneven SA supply deteriorated the boiler performance in various aspects and the burner tilt can be used to alleviate its impact. With a larger SA supply from the left wind box, the mass flow, heat absorption, and O2 concentration were larger in the right half of the heat exchanger sections owing to the rotating flow. The corresponding imbalance in the reaction stoichiometry increased the peak temperature entering the tube bundles by up to 60 °C and NO emissions by 6.7% as compared with normal operations. The wall heat absorption was up to 19% larger on the right and front walls. The high burner tilt of +26° helped alleviate the impact of uneven SA supply on the heat distribution and uniformity of the flow pattern and temperature, whereas a +15° burner tilt was the least favorable.

scholarly journals THE INFLUENCE OF OPERATIONAL AND STRUCTURAL PARAMETERS ON THE UNEVENNESS OF THE TEMPERATURE FIELD AT THE OUTLET OF THE GAS TURBINE COMBUSTION CHAMBER

2020 ◽  
pp. 80-87
Author(s):  
Ali Sulaiman ◽  
◽  
Bilal Mingazov ◽  
Yury Aleksandrov ◽  
The Nguyen ◽  
...  
Keyword(s):  
Temperature Field ◽  
Combustion Chamber ◽  
Gas Flow ◽  
Structural Parameters ◽  
Temperature Fields ◽  
Mixing Process ◽  
Operational Parameters ◽  
Air Jets ◽  
Annular Jet ◽  
Secondary Air

Ensuring acceptable temperature field non-uniformity at the outlet of the combustion chamber is a very important requirement that determines the reliability and durability of the turbine. The formation of non-uniformity is determined by the nature of the interaction of the secondary air jets with the gas flow in the flame tube and depends on many factors, both structural and operational parameters. In this paper, we propose to evaluate the non-uniformity of the temperature fields at the outlet of the combustion chamber using a mixing coefficient that determines the quality of mixing jets of secondary air with a gas stream in the mixer. Based on the equation of turbulent diffusion during the flow of an annular jet into a limited space, an analytical dependence is obtained in the work that allows one to calculate the mixing process in the combustion chamber. The connection of the mixing process with the formation of temperature fields is established. Based on this, dependences are obtained for calculating the nonuniformity of temperature fields. Their satisfactory agreement with experimental data was shown. The found dependences allow one to analyze the influence of various parameters on the non-uniformity of temperature fields and accelerate the refinement of the combustion chamber by this parameter. The possibility of predicting the effect of various parameters on the unevenness of temperature fields is shown. The presence of the optimal value of the degree of opening of the mixer is confirmed, at which the minimum value of the unevenness of the temperature field at the outlet of the combustion chamber is achieved. Therefore, the analytical relationships found in the work allow optimizing the design of the mixer in the combustion chamber and the distribution of secondary air in it in order to reduce the unevenness of the temperature fields at the outlet of the combustion chamber.

Retrofit of WtE Boiler: Case Study on Bonn Plant

2002 ◽  
Author(s):  
Mark Pe´rilleux ◽  
Dirk Eeraerts
Keyword(s):  
Flue Gas ◽  
Gas Flow ◽  
Natural Circulation ◽  
Combustion Process ◽  
Circulation System ◽  
Gas Temperature ◽  
Complete Combustion ◽  
Parallel Flows ◽  
Secondary Air Injection ◽  
Secondary Air

The implementation of the European-directive requiring a residence time of at least two seconds at a temperature above 850°C (1562°F), the change in waste characteristics, and the pursuit of higher thermal efficiencies has pushed many of the existing WtE plants in Europe to their operational limits. Most existing WtE plants were not designed to operate under these conditions and may require modifications to the combustion system. Within the SEGHERS better technology (SEGHERS) company, the SEGHERS-IBB-Prism was developed to deal with the cause of these problems, which are essentially related to insufficient mixing and burnout of the flue gases in the combustion area. In the Boiler Prism the flue gas flow is divided into two parallel flows prior to entering the first radiant pass of the boiler. This division is achieved by means of a prism shaped construction, which is water-cooled and integrated with the natural circulation system of the boiler. Additional secondary air injection nozzles are fitted in the prism. This technology results in a more uniform flue gas temperature and a complete combustion of the flue gas immediately above the prism. In the Bonn Plant, these improvements in the combustion process resulted in a decrease of the fireside cleaning requirements of more than 50%.

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