Experiment Study and Simulation Research for the Atomization Characteristics of the Internal-Mixing Twin-Fluid Atomizer

2014 ◽  
Vol 1049-1050 ◽  
pp. 1075-1082
Author(s):  
Peng Bo Bai ◽  
Yu Ming Xing ◽  
Ze Wang
Keyword(s):  
Droplet Size ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Air Pressure ◽  
Experimental Result ◽  
Hydraulic Pressure ◽  
Liquid Ratio ◽  
Energy Field ◽  
Internal Mixing ◽  
Atomization Characteristics

The internal-mixing twin-fluid atomizer has found wide application in aerospace, industrial gas turbine, oil-fired boiler, energy field and so on. The atomization characteristics of internal mixing nozzle under different operating conditions are studied by utilizing the Malvern laser particle size analyzer. According to the experiment results, the influence of air pressure, hydraulic pressure and air-liquid ratio to droplet size and uniformity are analyzed. The three-dimensional flow field model of internal mixing nozzle is built to simulate the droplet size of mixing room and outlet by Fluent. The simulation results show that the droplet size decreases along with the increase of the air pressure and the air-liquid ratio, moreover, the air pressure plays a main actor. The droplet size increases in the mixing room, and then decrease sharply at the domain of the outlet. The droplet size of the nozzle’s outlet obtained in simulation matches the experimental result.

scholarly journals Atomization and combustion characteristics of a fuel–water rapid internal mixing injector

2019 ◽  
Author(s):  
Aizam Shahroni Mohd Arshad
Keyword(s):  
Water Content ◽  
Fuel Injection ◽  
Fuel Vapor ◽  
Sauter Mean Diameter ◽  
Liquid Ratio ◽  
Emulsified Fuel ◽  
Content Ratio ◽  
Internal Mixing ◽  
Mean Diameter ◽  
Atomization Characteristics

In this study, we investigated the atomization characteristics of rapid internal mixing injector (RIM injector) developed in our laboratory. RIM injector successfully emulsifies base fuel without any surfactant just before fuel injection. The diameter of droplet discharged from RIM injector was evaluated based on processing of shadowgraph images. It was found that Sauter mean diameter (SMD) of droplet is determined by the gas to liquid ratio (GLR) and viscosity of emulsified fuel. The increasing GLR decreases SMD value. As water content ratio is increased, the inner structure of droplet changes to W/O type emulsion. The emulsification increases its viscosity, which deteriorates the atomization characteristics. We proposed an empirical formula as functions of GLR and Reynolds number reproducing the deterioration resulting from increasing viscosity. The formula successfully predicts the SMD variation with respect to GLR and water content ratio. Finally, we examined the effect of atomization air ratio on NOx and PM emissions. The quantity of atomization air significantly influences the PM emission because the increasing air improves the mixing of fuel vapor with combustion air.

scholarly journals Proposal, Robustness Analysis and Equivalent Implementation of Optimization Method for Row-By-Row Fin Distribution in Multi-Row Frosting Evaporator

Energies ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 6069
Author(s):  
Yu Sun ◽  
Rijing Zhao ◽  
Siyuan Wu ◽  
Dong Huang
Keyword(s):  
Pressure Drop ◽  
Three Dimensional ◽  
Robustness Analysis ◽  
Optimization Method ◽  
Operating Conditions ◽  
Air Pressure ◽  
Capacity Loss ◽  
Distribution Scheme ◽  
Increase Rate ◽  
Quantitative Design

The evaporator in a frost-free refrigerator typically has more tube rows, but frost deposition reduces along the airflow direction. Correspondingly, the evaporator fin distribution is thinner in the upstream rows but denser downstream, and a good match between frost and fin distribution is achieved to recover evaporator capacity loss. However, quantitative design principles of non-uniform fin distribution are lacking. A quasi-static frosting evaporator model is established and experimentally verified considering a three-dimensional (3D) evaporator, 1D frost growth and 1D non-uniform fin distribution. An optimization method for row-by-row fin distribution of a multi-row frosting evaporator is proposed based on the air pressure drop’s increase rate. When the increase rate in the air pressure drop of each row is almost equal, the smallest overall evaporator pressure drop is obtained, leading to the highest air flowrate and the greatest evaporator capacity. By applying the method, the air flowrate and the evaporator capacity increase by 5.5% and 4.6%, respectively, compared to the original fin distribution scheme. Moreover, the robustness of the optimization method is validated under wide temperature and humidity operating conditions. An equivalent implementation under an initial no-frost condition is also proposed to facilitate the optimization method without calculating the whole frosting process.

scholarly journals Influence of Self-Pulsation on Atomization Characteristics of Gas-Centered Swirl Coaxial Injector

2021 ◽  
Vol 9 ◽  
Author(s):  
Chuanjin Jiang ◽  
Yuan Xie ◽  
Yuchao Gao ◽  
Wei Chu ◽  
Yiheng Tong ◽  
...  
Keyword(s):  
Atmospheric Pressure ◽  
High Speed ◽  
Operating Conditions ◽  
High Speed Photography ◽  
Liquid Ratio ◽  
Feed System ◽  
System A ◽  
Particle Size Analyzer ◽  
Atomization Characteristics ◽  
Coaxial Injector

There is a lack of understanding of the spray characteristics of gas-centered swirl coaxial (GCSC) injectors during self-pulsation occurs. Therefore, the self-pulsation of a GCSC injector was investigated experimentally in this study. Experiments were conducted at atmospheric pressure with filtered water and dried air supplied through a propellant feed system. A back-lighting high-speed photography technique was used to capture unsteady spray features. A laser-based particle size analyzer (LPSA) was used to measure the size of the droplets in the spray. The effects of recess and gas-liquid ratio on spray self-pulsation were analyzed. It was found that the recess of the injector strongly determines the spray pattern. When spray self-pulsation occurs without recess, both the center and periphery of the spray oscillate. With an increase in the mass flow rate of the gas, the boundary between the center and the periphery of the spray becomes more noticeable. Meanwhile, small droplets in the spray center oscillate, with the periphery of the spray being characterized by a periodic “shoulder.” Under the same operating conditions but with a small recess (2 mm), the spray adheres to the injector faceplate. With a larger recess (7 mm), when spray self-pulsation occurs, the spray periodically forms “shoulder” and “neck,” similar to the behavior of self-pulsation in a liquid-centered coaxial injector. Therefore, it can be concluded that spray self-pulsation enhances atomization at the center of the spray to a certain extent. However, atomization becomes worse in the periphery with an oscillating spray.

scholarly journals Phase-field modeling of grain evolutions in additive manufacturing from nucleation, growth, to coarsening

2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Min Yang ◽  
Lu Wang ◽  
Wentao Yan
Keyword(s):  
Additive Manufacturing ◽  
Phase Field ◽  
Field Model ◽  
Three Dimensional ◽  
Phase Field Model ◽  
Nucleation Theory ◽  
Experimental Result ◽  
Classical Nucleation Theory ◽  
Validation Experiment ◽  
Powder Particles

AbstractA three-dimensional phase-field model is developed to simulate grain evolutions during powder-bed-fusion (PBF) additive manufacturing, while the physically-informed temperature profile is implemented from a thermal-fluid flow model. The phase-field model incorporates a nucleation model based on classical nucleation theory, as well as the initial grain structures of powder particles and substrate. The grain evolutions during the three-layer three-track PBF process are comprehensively reproduced, including grain nucleation and growth in molten pools, epitaxial growth from powder particles, substrate and previous tracks, grain re-melting and re-growth in overlapping zones, and grain coarsening in heat-affected zones. A validation experiment has been carried out, showing that the simulation results are consistent with the experimental results in the molten pool and grain morphologies. Furthermore, the grain refinement by adding nanoparticles is preliminarily reproduced and compared against the experimental result in literature.

scholarly journals A Numerical Investigation into the PAT Hydrodynamic Response to Impeller Rotational Speed Variation

2021 ◽  
Vol 13 (14) ◽  
pp. 7998
Author(s):  
Maxime Binama ◽  
Kan Kan ◽  
Hui-Xiang Chen ◽  
Yuan Zheng ◽  
Daqing Zhou ◽  
...  
Keyword(s):  
Rotational Speed ◽  
Distribution Systems ◽  
Water Distribution ◽  
Production Efficiency ◽  
Operating Conditions ◽  
Energy Regulation ◽  
Speed Increase ◽  
Energy Field ◽  
Long Run ◽  
Study Results

The utilization of pump as turbines (PATs) within water distribution systems for energy regulation and hydroelectricity generation purposes has increasingly attracted the energy field players’ attention. However, its power production efficiency still faces difficulties due to PAT’s lack of flow control ability in such dynamic systems. This has eventually led to the introduction of the so-called “variable operating strategy” or VOS, where the impeller rotational speed may be controlled to satisfy the system-required flow conditions. Taking from these grounds, this study numerically investigates PAT eventual flow structures formation mechanism, especially when subjected to varying impeller rotational speed. CFD-backed numerical simulations were conducted on PAT flow under four operating conditions (1.00 QBEP, 0.82 QBEP, 0.74 QBEP, and 0.55 QBEP), considering five impeller rotational speeds (110 rpm, 130 rpm, 150 rpm, 170 rpm, and 190 rpm). Study results have shown that both PAT’s flow and pressure fields deteriorate with the machine influx decrease, where the impeller rotational speed increase is found to alleviate PAT pressure pulsation levels under high-flow operating conditions, while it worsens them under part-load conditions. This study’s results add value to a thorough understanding of PAT flow dynamics, which, in a long run, contributes to the solution of the so-far existent technical issues.

scholarly journals Numerical Study toward Optimization of Spray Drying in a Novel Radial Multizone Dryer

Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1233
Author(s):  
Umair Jamil Ur Rahman ◽  
Artur Krzysztof Pozarlik ◽  
Thomas Tourneur ◽  
Axel de Broqueville ◽  
Juray De Wilde ◽  
...  
Keyword(s):  
Spray Drying ◽  
Droplet Size ◽  
Separation Efficiency ◽  
Numerical Study ◽  
Three Dimensional ◽  
Droplet Size Distribution ◽  
Vortex Chamber ◽  
Temperature Pattern ◽  
Multiphase Model ◽  
Drying Technology

In this paper, an intensified spray-drying process in a novel Radial Multizone Dryer (RMD) is analyzed by means of CFD. A three-dimensional Eulerian–Lagrangian multiphase model is applied to investigate the effect of solids outlet location, relative hot/cold airflow ratio, and droplet size on heat and mass transfer characteristics, G-acceleration, residence time, and separation efficiency of the product. The results indicate that the temperature pattern in the dryer is dependent on the solids outlet location. A stable, symmetric spray behavior with maximum evaporation in the hot zone is observed when the solids outlet is placed at the periphery of the vortex chamber. The maximum product separation efficiency (85 wt %) is obtained by applying high G-acceleration (at relative hot/cold ratio of 0.75) and narrow droplet size distribution (45–70 µm). The separation of different sized particles with distinct drying times is also observed. Smaller particles (<32 µm) leave the reactor via the gas outlet, while the majority of big particles leave it via the solids outlet, thus depicting in situ particle separation. The results revealed the feasibility and benefits of a multizone drying operation and that the RMD can be an attractive solution for spray drying technology.

scholarly journals Performance of GaN-Based LEDs with Nanopatterned Indium Tin Oxide Electrode

2016 ◽  
Vol 2016 ◽  
pp. 1-7
Author(s):  
Zhanxu Chen ◽  
Wenjie Liu ◽  
Wei Wan ◽  
Gengyan Chen ◽  
Yongzhu Chen ◽  
...  
Keyword(s):  
Tin Oxide ◽  
Indium Tin Oxide ◽  
Ohmic Contacts ◽  
Three Dimensional ◽  
Light Output ◽  
Light Extraction Efficiency ◽  
Experimental Result ◽  
Indium Tin Oxide Electrode ◽  
Light Emitting ◽  
Ito Electrode

The indium tin oxide (ITO) has been widely applied in light emitting diodes (LEDs) as the transparent current spreading layer. In this work, the performance of GaN-based blue light LEDs with nanopatterned ITO electrode is investigated. Periodic nanopillar ITO arrays are fabricated by inductive coupled plasma etching with the mask of polystyrene nanosphere. The light extraction efficiency (LEE) of LEDs can be improved by nanopatterned ITO ohmic contacts. The light output intensity of the fabricated LEDs with nanopatterned ITO electrode is 17% higher than that of the conventional LEDs at an injection current of 100 mA. Three-dimensional finite difference time domain simulation matches well with the experimental result. This method may serve as a practical approach to improving the LEE of the LEDs.

Numerical Simulation of Gas Flow and Heat Transfer in Cross-Wavy Primary Surface Channel for Microtubine Recuperators

2005 ◽  
Author(s):  
H. X. Liang ◽  
Q. W. Wang ◽  
L. Q. Luo ◽  
Z. P. Feng
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Gas Turbine ◽  
Numerical Study ◽  
High Reliability ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Flow And Heat Transfer ◽  
High Heat Transfer ◽  
The Cross

Three-dimensional numerical simulation was conducted to investigate the flow field and heat transfer performance of the Cross-Wavy Primary Surface (CWPS) recuperators for microturbines. Using high-effective compact recuperators to achieve high thermal efficiency is one of the key techniques in the development of microturbine in recent years. Recuperators need to have minimum volume and weight, high reliability and durability. Most important of all, they need to have high thermal-effectiveness and low pressure-losses so that the gas turbine system can achieve high thermal performances. These requirements have attracted some research efforts in designing and implementing low-cost and compact recuperators for gas turbine engines recently. One of the promising techniques to achieve this goal is the so-called primary surface channels with small hydraulic dimensions. In this paper, we conducted a three-dimensional numerical study of flow and heat transfer for the Cross-Wavy Primary Surface (CWPS) channels with two different geometries. In the CWPS configurations the secondary flow is created by means of curved and interrupted surfaces, which may disturb the thermal boundary layers and thus improve the thermal performances of the channels. To facilitate comparison, we chose the identical hydraulic diameters for the above four CWPS channels. Since our experiments on real recuperators showed that the Reynolds number ranges from 150 to 500 under the operating conditions, we implemented all the simulations under laminar flow situations. By analyzing the correlations of Nusselt numbers and friction factors vs. Reynolds numbers of the four CWPS channels, we found that the CWPS channels have superior and comprehensive thermal performance with high compactness, i.e., high heat transfer area to volume ratio, indicating excellent commercialized application in the compact recuperators.

Efficient Simulation of Gear Contacts Including Transient Elastohydrodynamic Effects

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Peter Fietkau ◽  
Bernd Bertsche
Keyword(s):  
Three Dimensional ◽  
Direct Determination ◽  
Simulation Method ◽  
Elastic Half Space ◽  
Operating Conditions ◽  
Multibody Simulation ◽  
Multibody Model ◽  
Gear Contact ◽  
Oil Films ◽  
Lubrication Conditions

This paper describes an efficient transient elastohydrodynamic simulation method for gear contacts. The model uses oil films and elastic deformations directly in the multibody simulation, and is based on the Reynolds equation including squeeze and wedge terms as well as an elastic half-space. Two transient solutions to this problem, an analytical and a numerical one, were developed. The analytical solution is accomplished using assumptions for the gap shape and the pressure in the middle of the gap. The numerical problem is solved using multilevel multi-integration algorithms. With this approach, tooth impacts during gear rattling as well as highly loaded power-transmitting gear contacts can be investigated and lubrication conditions like gap heights or type of friction may be determined. The method was implemented in the multibody simulation environment SIMPACK. Therefore it is easy to transfer the developed element to other models and use it for a multitude of different engineering problems. A detailed three-dimensional elastic multibody model of an experimental transmission is used to validate the developed method. Important values of the gear contact like normal and tangential forces, proportion of dry friction, and minimum gap heights are calculated and studied for different conditions. In addition, pressure distributions on tooth flanks as well as gap forms are determined based on the numerical solution method. Finally, the simulation approach is validated with measurements and shows good consistency. The simulation model is therefore capable of predicting transient gear contact under different operating conditions such as load vibrations or gear rattling. Simulations of complete transmissions are possible and therefore a direct determination of transmission vibration behavior and structure-borne noise as well as of forces and lubrication conditions can be done.

Comparative Life Cycle Assessment of Different Gas Turbine Axial Compressor Water Washing Systems

2020 ◽  
Author(s):  
Ilaria Dominizi ◽  
Serena Gabriele ◽  
Angela Serra ◽  
Domenico Borello
Keyword(s):  
Life Cycle Assessment ◽  
Life Cycle ◽  
Gas Turbine ◽  
Axial Compressor ◽  
Operating Conditions ◽  
Energy Field ◽  
Water Washing ◽  
Before And After ◽  
Reduce Emissions ◽  
Global Threat

Abstract Nowadays the climate change is widely recognized as a global threat by both public opinion and industries. Actions to mitigate its causes are gaining momentum within all industries. In the energy field, there is the necessity to reduce emissions and to improve technologies to preserve the environment. LCA analyses of products are fundamental in this context. In the present work, a life cycle assessment has been carried out to calculate the carbon footprint of different water washing processes, as well as their effectiveness in recovering Gas Turbine efficiency losses. Field data have been collected and analyzed to make a comparison of the GT operating conditions before and after the introduction of an innovative high flow online water washing technique. The assessments have been performed using SimaPro software and cover the entire Gas Turbine and Water Washing skids operations, including the airborne emissions, skid pump, the water treatment and the heaters.

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