The Optimization of Gate Design of Side-Axis Part in Air Switch

2011 ◽  
Vol 320 ◽  
pp. 580-583
Author(s):  
Qian Wang ◽  
Zi Ming Xu

Gate location and number setting are the key technology in injection molding. Flow direction and balanced flow of polymer depend on gate location and number whose optimization can promote product quality. Gate location and number of air switch side-axis were analyzed in injection flowing process with CAE software Moldflow. According the simulation results, the best gate location and number were set up. The study result is preparations for further injection system design and it provides evidence for mold optimization design. By utilizing the simulation results, the product quality is improved and the designing cycle is shortened.

2014 ◽  
Vol 945-949 ◽  
pp. 777-780
Author(s):  
Tao Liu ◽  
Yong Xu ◽  
Bo Yuan Mao

Firstly, according to the structure characteristics of precision centrifuge, the mathematical model of its dynamic balancing system was set up, and the dynamic balancing scheme of double test surfaces, double emendation surfaces were established. Then the dynamic balance system controller of precision centrifuge was designed. Simulation results show that the controller designed can completely meet the requirements of precision centrifuge dynamic balance control system.


2012 ◽  
Vol 497 ◽  
pp. 89-93
Author(s):  
Liang Liang Yuan ◽  
Ke Hua Zhang ◽  
Li Min

In order to process heterotype hole of workpiece precisely, an open abrasive flow polish machine is designed, and the optimization design of machine frame is done for low cost. Firstly, basing on the parameters designed with traditional ways, three-dimensional force model is set up with the soft of SolidWorks. Secondly, the statics and modal analysis for machine body have been done in Finite element methods (FEM), and then the optimization analysis of machine frame has been done. At last, the model of rebuild machine frame has been built. Result shows that the deformation angle value of machine frame increased from 0.72′ to 1.001′, the natural frequency of the machine decreased from 75.549 Hz to 62.262 Hz, the weight of machine decreased by 74.178 Kg after optimization. It meets the strength, stiffness and angel stiffness requirement of machine, reduces the weight and cost of machine.


Electronics ◽  
2021 ◽  
Vol 10 (3) ◽  
pp. 288
Author(s):  
Adam Wolniakowski ◽  
Charalampos Valsamos ◽  
Kanstantsin Miatliuk ◽  
Vassilis Moulianitis ◽  
Nikos Aspragathos

The determination of the optimal position of a robotic task within a manipulator’s workspace is crucial for the manipulator to achieve high performance regarding selected aspects of its operation. In this paper, a method for determining the optimal task placement for a serial manipulator is presented, so that the required joint torques are minimized. The task considered comprises the exercise of a given force in a given direction along a 3D path followed by the end effector. Given that many such tasks are usually conducted by human workers and as such the utilized trajectories are quite complex to model, a Human Robot Interaction (HRI) approach was chosen to define the task, where the robot is taught the task trajectory by a human operator. Furthermore, the presented method considers the singular free paths of the manipulator’s end-effector motion in the configuration space. Simulation results are utilized to set up a physical execution of the task in the optimal derived position within a UR-3 manipulator’s workspace. For reference the task is also placed at an arbitrary “bad” location in order to validate the simulation results. Experimental results verify that the positioning of the task at the optimal location derived by the presented method allows for the task execution with minimum joint torques as opposed to the arbitrary position.


2013 ◽  
Vol 307 ◽  
pp. 161-165
Author(s):  
Hai Jin ◽  
Jin Fa Xie

A multi-objective genetic algorithm is applied into the layout optimization of tracked self-moving power. The layout optimization mathematical model was set up. Then introduced the basic principles of NSGA-Ⅱ, which is a Pareto multi-objective optimization algorithm. Finally, NSGA-Ⅱwas presented to solve the layout problem. The algorithm was proved to be effective by some practical examples. The results showed that the algorithm can spread toward the whole Pareto front, and provide many reasonable solutions once for all.


Author(s):  
Yanxia Li ◽  
Zhongliang Liu ◽  
Yan Wang ◽  
Jiaming Liu

A numerical model on methane/air combustion inside a small Swiss-roll combustor was set up to investigate the flame position of small-scale combustion. The simulation results show that the combustion flame could be maintained in the central area of the combustor only when the speed and equivalence ratio are all within a narrow and specific range. For high inlet velocity, the combustion could be sustained stably even with a very lean fuel and the flame always stayed at the first corner of reactant channel because of the strong convection heat transfer and preheating. For low inlet velocity, small amounts of fuel could combust stably in the central area of the combustor, because heat was appropriately transferred from the gas to the inlet mixture. Whereas, for the low premixed gas flow, only in certain conditions (Φ = 0.8 ~ 1.2 when ν0 = 1.0m/s, Φ = 1.0 when ν0 = 0.5m/s) the small-scale combustion could be maintained.


2012 ◽  
Vol 522 ◽  
pp. 447-452
Author(s):  
Jing Luo ◽  
Mutellip Ahmat ◽  
Qiang Gao ◽  
Li Chao Ren

In this paper, the precise 3D model of the wind power increasing gear was set up by based on the parametric designing method of Pro/Program, then the contact strength of the gear was analyzed by the FEM and the Hertz theoretical value was calculated, the FEM and the Hertz results were contrasted in order to confirm the applicability of the numerical analysis in wind power gear contact analysis. Finally, the corresponding analysis conclusion was received.The researching results offered a effective theoretical basis for the optimization design and analysis of the wind increasing gear.


2011 ◽  
Vol 133 (11) ◽  
Author(s):  
Xiaoqiang Tang ◽  
Rui Yao

China is now building the world’s largest single dish radio telescope in Guizhou province, which is called Five-hundred meter Aperture Spherical radio Telescope (FAST). The main purpose of this paper is to present an effective dimensional design method on the six-cable driven parallel manipulator of FAST. Sensitivity design method is adopted for the six-cable driven parallel manipulator of FAST. Cable has the capability to bear tension but not compression, so that cable driven parallel manipulator may not be controlled as expected if tension of one cable is small or zero. Therefore, for dimensional design of the six-cable driven parallel manipulator, three functions to evaluate tension performance were proposed. The tension performance functions can reflect the uniformity of cable tension and controllability of the six-cable driven parallel manipulator. According to the sensitivity design method and tension performance evaluating functions, a set of optimized dimensional parameters is calculated for constructing the six-cable driven parallel manipulator of FAST. In order to verify the optimization design result, a similarity model of the six-cable driven parallel manipulator was set up in Beijing. A serial of experiments shows that tension performance of the six-cable driven parallel manipulator satisfies the system’s requirement. More importantly, it provides a theoretical reference for further study on dimensional design of a cable driven parallel manipulator with large span.


2018 ◽  
Vol 22 (8) ◽  
pp. 4425-4447 ◽  
Author(s):  
Manuel Antonetti ◽  
Massimiliano Zappa

Abstract. Both modellers and experimentalists agree that using expert knowledge can improve the realism of conceptual hydrological models. However, their use of expert knowledge differs for each step in the modelling procedure, which involves hydrologically mapping the dominant runoff processes (DRPs) occurring on a given catchment, parameterising these processes within a model, and allocating its parameters. Modellers generally use very simplified mapping approaches, applying their knowledge in constraining the model by defining parameter and process relational rules. In contrast, experimentalists usually prefer to invest all their detailed and qualitative knowledge about processes in obtaining as realistic spatial distribution of DRPs as possible, and in defining narrow value ranges for each model parameter.Runoff simulations are affected by equifinality and numerous other uncertainty sources, which challenge the assumption that the more expert knowledge is used, the better will be the results obtained. To test for the extent to which expert knowledge can improve simulation results under uncertainty, we therefore applied a total of 60 modelling chain combinations forced by five rainfall datasets of increasing accuracy to four nested catchments in the Swiss Pre-Alps. These datasets include hourly precipitation data from automatic stations interpolated with Thiessen polygons and with the inverse distance weighting (IDW) method, as well as different spatial aggregations of Combiprecip, a combination between ground measurements and radar quantitative estimations of precipitation. To map the spatial distribution of the DRPs, three mapping approaches with different levels of involvement of expert knowledge were used to derive so-called process maps. Finally, both a typical modellers' top-down set-up relying on parameter and process constraints and an experimentalists' set-up based on bottom-up thinking and on field expertise were implemented using a newly developed process-based runoff generation module (RGM-PRO). To quantify the uncertainty originating from forcing data, process maps, model parameterisation, and parameter allocation strategy, an analysis of variance (ANOVA) was performed.The simulation results showed that (i) the modelling chains based on the most complex process maps performed slightly better than those based on less expert knowledge; (ii) the bottom-up set-up performed better than the top-down one when simulating short-duration events, but similarly to the top-down set-up when simulating long-duration events; (iii) the differences in performance arising from the different forcing data were due to compensation effects; and (iv) the bottom-up set-up can help identify uncertainty sources, but is prone to overconfidence problems, whereas the top-down set-up seems to accommodate uncertainties in the input data best. Overall, modellers' and experimentalists' concept of model realism differ. This means that the level of detail a model should have to accurately reproduce the DRPs expected must be agreed in advance.


Author(s):  
Sebastian Brehm ◽  
Felix Kern ◽  
Jonas Raub ◽  
Reinhard Niehuis

The Institute of Jet Propulsion at the University of the German Federal Armed Forces Munich has developed and patented a novel concept of air injection systems for active aerodynamic stabilization of turbo compressors. This so-called Ejector Injection System (EIS) utilizes the ejector effect to enhance efficiency and impact of the aerodynamic stabilization of the Larzac 04 two-spool turbofan engine’s LPC. The EIS design manufactured recently has been subject to CFD and experimental pre-investigations in which the expected ejector effect performance has been proven and the CFD set-up has been validated. Subsequently, optimization of the EIS ejector geometry comes into focus in order to enhance its performance. In this context, CFD parameter studies on the influence of in total 16 geometric and several aerodynamic parameters on the ejector effect are required. However, the existing and validated CFD set-up of the EIS comprises not only the mainly axisymmetric ejector geometry but also the highly complex 3D supply components upstream of the ejector geometry. This is hindering large scale CFD parameter studies due to the numerical effort required for these full 3D CFD simulations. Therefore, an approach to exploit the overall axissymmetry of the ejector geometry is presented within this paper which reduces the numerical effort required for CFD simulations of the EIS by more than 90%. This approach is verified by means of both experimental results as well as CFD predictions of the full 3D set-up. The comprehensive verification data set contains wall pressure distributions and the mass flow rates involved at various Aerodynamic Operating Points (AOP). Furthermore, limitations of the approach are revealed concerning its suitability e.g. to judge the response of the attached compressor of future EIS designs concerning aerodynamic stability or cyclic loading.


2012 ◽  
pp. 179-188 ◽  
Author(s):  
M.P. Nagarkar ◽  
R.N. Zaware ◽  
S.G. Ghalme

Modeling and simulation of metal forming processes are increasingly in demand from the industry as the resulting models are found to be valuable tools considering the optimization of the existing and development of new processes. By the application of modeling and simulation techniques, it is possible to reduce the number of time-consuming experiments such as prototyping. Seamless tubes of various sizes and shapes are manufactured by various processes like sinking, fixed plug, floating plug, moving mandrel, cold working and hot working. The present work deals with the simulation of round tubes while passing through the sink pass, using ANSYS software. The simulation results are the displacement and von Mises stresses. The procedure can be used to improve the product quality and to study the effect of various parameters like die angle on the product quality.


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