Determination of Global and Local Tensile Behaviours of Laser Welded Ti-6Al-4V Alloy

2011 ◽  
Vol 409 ◽  
pp. 859-864 ◽  
Author(s):  
Syed Humaun Kabir Abu ◽  
Xin Jin Cao ◽  
Javad Gholipour Baradari ◽  
Priti Wanjara ◽  
Jonathan Cuddy ◽  
...  
Keyword(s):  
Elastic Modulus ◽  
Plastic Strain ◽  
Yield Stress ◽  
Three Dimensional ◽  
Image Correlation ◽  
Full Field ◽  
Failure Location ◽  
Global And Local ◽  
Dic Technique

In this study, the global and local tensile behaviours of laser welded 5.1-mm thick Ti-6Al-4V alloy were obtained at various welding speeds and defocusing distances using a digital image correlation (DIC) technique with a full field three-dimensional deformation measurement system. The local tensile properties including elastic modulus, yield stress, and maximum plastic strain were determined at various locations by assuming an iso-stress condition. It was found that the elastic modulus and yield stress were maximum in the fusion zone (FZ) and minimum in the heat-affected zone (HAZ). Porosity and underfill defects were the main reasons for the failures in the FZ and/or the HAZ. Maximum plastic strain at fracture was observed at the failure location in most cases.

scholarly journals Non-Destructive Evaluation of Damage Mechanisms in Composite Sandwich Structure

2008 ◽  
Vol 13-14 ◽  
pp. 105-114
Author(s):  
Amit Puri ◽  
Alexander D. Fergusson ◽  
I. Palmer ◽  
Andrew Morris ◽  
F. Jensen ◽  
...  
Keyword(s):  
Wind Turbine ◽  
Turbine Blade ◽  
Structural Integrity ◽  
Wind Turbine Blade ◽  
Image Correlation ◽  
Box Girder ◽  
Full Field ◽  
Composite Sandwich ◽  
Non Destructive ◽  
Dic Technique

This paper presents the experimental results obtained of flexurally loaded wind turbine blade cross section material. All material was extracted from a wind turbine blade box girder and testing was conducted in four point configuration. The aim was to gain an understanding of the structural integrity of this lightweight material as it deforms in flexure. To allow for thorough analysis, digital image correlation (DIC) was used to produce full field strain maps of the deforming specimens. Results highlight the capability of the DIC technique to identify regions of failure, as well as the aspects responsible for them. Overall, the results present a foundation for tests on larger substructure, and eventually integration into manufacturing and maintenance aspects of the industry.

Non-Contact Technique for Characterizing Full-Field Surface Deformation of Shape Memory Polymers

2010 ◽  
Author(s):  
A. J. W. McClung ◽  
G. P. Tandon ◽  
K. E. Goecke ◽  
J. W. Baur
Keyword(s):  
Elastic Modulus ◽  
Shape Memory ◽  
Strain Measurement ◽  
Shape Memory Polymers ◽  
Material Behavior ◽  
Image Correlation ◽  
Optical Measurements ◽  
Transverse Strain ◽  
Strain Gages ◽  
Full Field

Thermally-actuated shape memory polymers (SMPs) typically display two phases separated by the glass transition temperature (Tg). At temperatures well below the Tg, the polymer exhibits a relatively high elastic modulus. Well above the Tg the elastic modulus drops by several orders of magnitude. In this high temperature region, SMP materials can achieve strain levels well above 100 %. The complex behavior of SMPs (stiffnesses dropping to the order of 1 GPa and extremely high strain levels) precludes the use of traditional strain gages and low-contact force extensometers. The present study presents a detailed expansion of state-of-the-art thermomechanical testing techniques used to characterize the material behavior of SMPs. An MTS environmental chamber with an observation window allows for non-contact optical measurements during testing. A laser extensometer is used for measurement and active control of axial strain. The upper limit on the strain rate capability of the laser extensometer is established. In addition, the photographic strain measurement method known as digital image correlation (DIC) is incorporated, allowing for full field measurement of axial and transverse strains of SMPs over a range of temperatures and strain rates. The strain measurements of the DIC and laser extensometer are compared to each other as well as to clip-on extensometers and strain gages. The comparisons provide insight into the limitations of the traditional strain measurement systems. A series of tensile tests are performed on a commercial SMP from 25 °C up to temperatures of 130 °C and strain levels above 100 %. The laser extensometer provides a robust method for controlling the strain in the gage section of the samples. In addition, results show that the full field measurements of both the axial and the transverse strain are essential for characterizing the constitutive response of SMPs at room and elevated temperatures.

scholarly journals Description of Residual Stress and Strain Fields in FGM Hollow Disc Subject to External Pressure

Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 440 ◽  
Author(s):  
Stanislav Strashnov ◽  
Sergei Alexandrov ◽  
Lihui Lang
Keyword(s):  
Elastic Modulus ◽  
Plastic Strain ◽  
Yield Stress ◽  
Plastic Region ◽  
External Pressure ◽  
Plastic Strain Rate ◽  
Constant Thickness ◽  
Stress And Strain ◽  
Strain Fields ◽  
Tensile Yield Stress

Elastic/plastic stress and strain fields are obtained in a functionally graded annular disc of constant thickness subject to external pressure, followed by unloading. The elastic modulus and tensile yield stress of the disc are assumed to vary along the radius whereas the Poisson’s ratio is kept constant. The flow theory of plasticity is employed. However, it is shown that the equations of the associated flow rule, which are originally written in terms of plastic strain rate, can be integrated with respect to the time giving the corresponding equations in terms of plastic strain. This feature of the solution significantly facilitates the solution. The general solution is given for arbitrary variations of the elastic modulus and tensile yield stress along the radial coordinate. However, it is assumed that plastic yielding is initiated at the inner radius of the disc and that no other plastic region appears in the course of deformation. The solution in the plastic region at loading reduces to two ordinary differential equations. These equations are solved one by one. Unloading is assumed to be purely elastic. This assumption should be verified a posteriori. An illustrative example demonstrates the effect of the variation of the elastic modulus and tensile yield stress along the radius on the distribution of stresses and strains at the end of loading and after unloading. In this case, it is assumed that the material properties vary according to power-law functions.

Development of a Railway Track Displacement Monitoring by Using Digital Image Correlation Technique

2014 ◽  
Vol 548-549 ◽  
pp. 683-687 ◽  
Author(s):  
Lenny Iryani ◽  
Hery Setiawan ◽  
Tatacipta Dirgantara ◽  
Ichsan Setya Putra
Keyword(s):  
Digital Image Correlation ◽  
Stress Field ◽  
Digital Image ◽  
Displacement Field ◽  
Image Correlation ◽  
Railway Track ◽  
Remaining Life ◽  
Full Field ◽  
Field Displacement ◽  
Dic Technique

To avoid an unnecessary catastrophic accident due to a failure of a railway track, it is important to have a reliable condition monitoring system for the railway track. The integrity of the railway track can be assessed by monitoring the displacement field of the track, which can then be used to determine the strain and stress field. By knowing the stress history of the track and the S–N curves of the track material, the remaining life of the railway track can be predicted. In the present work, a simple system to monitor and record the displacement field of the railway track has been developed by using Digital Image Correlation (DIC) technique. The set–up to monitor the displacement field of the railway track was developed using a high speed video camera of Nikon J1 to capture the image of the railway track when the train passing through. The DIC technique was then employed off line to measure the displacement field of the 2D image captured. The results showed that the full field displacement measured by using DIC technique gives a good agreement compared to the finite element results. The full field displacement can be used to calculate the strain-stress field, and later on the remaining life assessment can be conducted based on the results.

Deformation and Failure of Pre-Notched Thin Metal Plates Subjected to Confined Blast Loading

2015 ◽  
Vol 782 ◽  
pp. 49-58
Author(s):  
Han Liu ◽  
Peng Wan Chen ◽  
Bao Qiao Guo ◽  
Shao Long Zhang ◽  
Hai Bo Liu ◽  
...  
Keyword(s):  
High Speed ◽  
Dynamic Deformation ◽  
Blast Loading ◽  
Thin Metal ◽  
Image Correlation ◽  
Deformation And Failure ◽  
Full Field ◽  
3D Digital Image Correlation ◽  
Metal Plates ◽  
Dic Technique

In this paper, the dynamic deformation and rupture of pre-notched thin metal plates subjected to confined blast loading were investigated. The thin copper plates with cross-shape pre-notch were clamped on the end of a confined cylinder vessel by a cover flange. An explosive charge with a mass of 4g was detonated in the vessel center to generate blast load acting on the metal plates. The images of metal plates were recorded by two high-speed cameras. The displacement and strain fields during the deformation and rupture process were measured by using 3D digital image correlation (3D DIC). The effects of pre-notches on the dynamic deformation and rupture of thin metal plates were analyzed. The microstructure of fracture surface was examined The 3D DIC technique is proven to be an effective method to conduct dynamic full-field deformation measurement.

Characterization of LIGA Microsystems Using Digital Image Correlation Technique and SEM Imaging

Aerospace ◽  
2005 ◽  
Author(s):  
Helena (Huiqing) Jin ◽  
Wei-Yang Lu ◽  
Jeff Chames ◽  
Nancy Yang
Keyword(s):  
Digital Image Correlation ◽  
Digital Image ◽  
Speckle Pattern ◽  
Image Correlation ◽  
Specimen Surface ◽  
Correlation Technique ◽  
Sem Images ◽  
Full Field ◽  
Speckle Patterns ◽  
Dic Technique

A new experimental technique was developed to characterize the mechanical properties of LIGA (an acronym from German words for lithography, electroplating, and molding) materials. An advanced imaging capability, scanning electron microscopy (SEM), with an integrated loading stage allows the acquisition of in situ microstructural images at the micro scale during loading. The load is measured directly from a load cell, and the displacement field is calculated from the SEM images based on the digital image correlation (DIC) technique. The DIC technique is a full-field deformation measurement technique which obtains displacement fields by comparing random speckle patterns on the specimen surface before and after deformation. The random speckle patterns are typically generated by applying a thin layer of material with high contrast to a specimen surface. Alternatively, DIC can also be applied using the microstructural features of a surface as texture patterns for correlation. DIC technique is ideally suited to characterize the deformation field of MEMS structures without the need to generate a random speckle pattern, which can be very challenging on the micro and nanoscale. In this paper, the technique is experimentally demonstrated on a LIGA specimen. The digital images showing LIGA surface features acquired during the loading can serve as random patterns for the DIC method. Therefore, full-field displacement and strain can be obtained directly on the specimen and the errors incurred by the testing system can be eliminated.

Characterization of Mechanical Behavior of Polyurethane Foams Using Digital Image Correlation

2005 ◽  
Author(s):  
Helena (Huiqing) Jin ◽  
Wei-Yang Lu ◽  
Simon Scheffel ◽  
Michael K. Neilsen ◽  
Terry D. Hinnerichs
Keyword(s):  
Digital Image Correlation ◽  
Digital Image ◽  
Polyurethane Foams ◽  
Image Correlation ◽  
Compression Tests ◽  
Steel Cylinder ◽  
Full Field ◽  
Strain Concentration ◽  
The Impact ◽  
Dic Technique

Polyurethane foams have good energy absorption properties and are effective in protecting sensitive components from damages due to impact. The foam absorbs impact energy by crushing cells and undergoing large deformation. The complex deformation of the foam needs to be modeled accurately to simulate the impact events. In this paper, the Digital Image Correlation (DIC) technique was implemented to obtain the deformation field of foam specimens under compression tests. Images of foam specimen were continuously acquired using high-speed cameras. The full field displacement and strain at each incremental step of loading were calculated from these images. The closed-cell polyurethane foam used in this investigation was nominal 0.32 kg/m^3 (20 pcf). In the first experiment, cubic specimens were compressed uniaxially up to 60%. The full-field displacements and strains obtained using the DIC technique provide detailed information about the inhomogeneous deformation over the area of interest during loading. In the second experiment, compression tests were conducted for a simple foam structure - cubic foam specimens with a steel cylinder inclusion. The strain concentration at the interface between steel cylinder and foam was studied to simulate the deformation of foam in a typical application. In the third experiment, the foam was loaded from the steel cylinder during the compression. The strain concentration at the interface and the displacement distribution over the surface were compared for cases with and without a confinement fixture to study the effects of confinement. These experimental results demonstrate that the DIC technique can be applied to polyurethane foams to study the heterogeneous deformation. The experimental data is briefly compared with the results from modeling and simulation using a viscoplastic model for the foam.

scholarly journals Strain Analysis on Electrochemical Failures of Nanoscale Silicon Electrode Based on Three-Dimensional In Situ Measurement

2020 ◽  
Vol 10 (2) ◽  
pp. 468 ◽  
Author(s):  
Zhifeng Qi ◽  
Zhongqiang Shan ◽  
Weihao Ma ◽  
Linan Li ◽  
Shibin Wang ◽  
...  
Keyword(s):  
Silicon Film ◽  
Three Dimensional ◽  
Strain Analysis ◽  
Image Correlation ◽  
Mechanical Parameters ◽  
Stress Strain ◽  
Full Field ◽  
Battery Capacity

Nanoscale silicon film electrodes in Li-ion battery undergo great deformations leading to electrochemical and mechanical failures during repeated charging-discharging cycles. In-situ experimental characterization of the stress/strain in those electrodes still faces big challenges due to remarkable complexity of stress/strain evolution while it is still hard to predict the association between the electrode cycle life and the measurable mechanical parameters. To quantificationally investigate the evolution of the mechanical parameters, we develop a new full field 3D measurement method combining digital image correlation with laser confocal profilometry and propose a strain criterion of the failure based on semi-quantitative analysis via mean strain gradient (MSG). The experimental protocol and results illustrate that the revolution of MSG correlates positively with battery capacity decay, which may inspire future studies in the field of film electrodes.

scholarly journals Testing System for the Mechanical Properties of Small-Scale Specimens Based on 3D Microscopic Digital Image Correlation

Sensors ◽  
2020 ◽  
Vol 20 (12) ◽  
pp. 3530
Author(s):  
Xu Liu ◽  
Rongsheng Lu
Keyword(s):  
Mechanical Properties ◽  
Digital Image Correlation ◽  
Digital Image ◽  
Three Dimensional ◽  
Image Correlation ◽  
Field Strain ◽  
Small Scale ◽  
Testing System ◽  
Shape Functions ◽  
Full Field

The testing of the mechanical properties of materials on a small scale is difficult because of the small specimen size and the difficulty of measuring the full-field strain. To tackle this problem, a testing system for investigating the mechanical properties of small-scale specimens based on the three-dimensional (3D) microscopic digital image correlation (DIC) combined with a micro tensile machine is proposed. Firstly, the testing system is described in detail, including the design of the micro tensile machine and the 3D microscopic DIC method. Then, the effects of different shape functions on the matching accuracy obtained by the inverse compositional Gauss–Newton (IC-GN) algorithm are investigated and the numerical experiment results verify that the error due to under matched shape functions is far larger than that of overmatched shape functions. The reprojection error is shown to be smaller than before when employing the modified iteratively weighted radial alignment constraint method. Both displacement and uniaxial measurements were performed to demonstrate the 3D microscopic DIC method and the testing system built. The experimental results confirm that the testing system built can accurately measure the full-field strain and mechanical properties of small-scale specimens.

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