Cost Reduction of Raw Materials in a Steel Factory with Implementation of Mix Problem (A Case Study)

2012 ◽  
Vol 433-440 ◽  
pp. 2178-2183
Author(s):  
Hamid Reza Moheghi ◽  
Hamid Mashhadi Moghadam ◽  
Sara Motevali
Keyword(s):  
Raw Materials ◽  
Cost Minimization ◽  
Steel Production ◽  
Optimal Solution ◽  
Raw Material ◽  
Model Parameters ◽  
The Cost ◽  
Production Company ◽  
The Mathematical Model

Material cost decrease is an important issue for industrial factories. Operations Research is considered as a proper means for this purpose. A steel production company as a case study is presented in this paper. The combination of raw material is important in steel production. In the company raw materials are mixed experimentally without attention to cost minimization. After considering the process of steel production, a mix model is determined as a proper model for lowering the cost of production in the company. At first, we study the mix problem. Then, we deal with the quantities of the model parameters as well as a mathematical modeling based on the proper constraints. Finally, the solution to the mathematical model is created by a software .The model solution shows that the proposed optimal solution leads to cost minimization significantly.

Industrial, Ecological and Resource-Efficient Aspects of Vanadium Production and Use of Technogenic Vanadium Sources

2017 ◽  
Vol 265 ◽  
pp. 994-998 ◽  
Author(s):  
E.S. Makhotkina ◽  
M.V. Shubina
Keyword(s):  
Raw Materials ◽  
Steel Slag ◽  
Steel Production ◽  
Raw Material ◽  
Hydrometallurgical Processing ◽  
Material Sources ◽  
Vanadium Extraction ◽  
Extraction Degree ◽  
The Cost ◽  
New Applications

The causes of the global vanadium consumption increase are described and new applications of this metal are given in the article. The main natural sources of vanadium are titanomagnetite, which is a strategic mineral raw material. The current volumes of vanadium extraction from natural raw materials do not match the demand of the market. Therefore there is an urgent need for recycling of secondary and technogenic sources. Partially the basic existing technologies processing vanadium-containing waste are reviewed. The effect of these wastes on the environment and human health is analyzed. The importance of vanadium steel slag recycling for the ecological state of industrial regions, resource-efficiency in expanding the raw material sources of vanadium and reducing the cost of steel production in general is shown. The results of studies on the extraction of vanadium in the form of soluble vanadate of metallurgical vanadium slag using hydrometallurgical processing are demonstrated. The analysis of the received values of the vanadium extraction degree was conducted. The influence of various factors on the completeness of extraction was examined. A significant influence on the vanadium extraction degree of slag chemical composition, the ratio of slag and alkaline additives in the charge, conditions of roasting and leaching was revealed.

scholarly journals Economic and environmental side of the use of biotechnologies Case Study: Synthesis of some bioplastics from algae

2019 ◽  
Vol 12 (42) ◽  
pp. 131-136
Author(s):  
Abeer Naesa ◽  
Reabal Mona ◽  
Ahmad Ibrahim Kara-Ali ◽  
Hussam Eddin Laika
Keyword(s):  
Greenhouse Gases ◽  
Raw Materials ◽  
Low Cost ◽  
Biodegradable Plastics ◽  
Plastic Waste ◽  
Raw Material ◽  
Alkaline Water ◽  
The Cost ◽  
Plastics Industry

Abstract Disposal of plastic waste is a serious problem, because plastics accumulate in the environment and cause significant pollution due to their degradability. Therefore, the main objective of this research was to reach the biodegradable plastics industry as alternatives to non-biodegradable plastics. And the existence of such biodegradable plastic must contribute in reducing the emission of harmful greenhouse gases and keeps the environment clean, and reduces the cost for pollution from the accumulation of plastic waste. Algae was used as a raw material for the production of bio-plastics because of its unique properties such as it grows rapidly and in large quantities at a low cost and grows in a variety of water environments throughout the year, which means that there is no risk in the difficulty of securing the raw materials needed for the production of bio-plastics The study concluded that the tested samples partially decomposed in fresh and alkaline water during a period of 26 days, which means a high dependence on algae to the production of bio plastics as an environmentally friendly industry.

SELISIH BIAYA PRODUKSI SEBAGAI ALAT PENGENDALIAN MANAJEMEN PT INDO PUSAKA BERAU

2019 ◽  
Vol 3 (02) ◽  
pp. 397
Author(s):  
SAFITRI NURHIDAYATI ◽  
RIZKI AMELYA SYAM
Keyword(s):  
Raw Materials ◽  
Field Research ◽  
Analytical Tool ◽  
Production Costs ◽  
Raw Material ◽  
Labor Costs ◽  
Material Costs ◽  
Library Research ◽  
The Difference ◽  
The Cost

This study aims to analyze whether the difference that occurs in the cost of raw materials, direct labor, and factory overhead costs between the standard costs and the actual costs in PLTU LATI is a difference that is favorable or unfavorable. Data collection techniques with field research and library research. The analytical tool used is the analysis of the difference in raw material costs, the difference in direct labor costs and the difference in factory overhead costs. The hypothesis in this study is that the difference allegedly occurs in the cost of raw materials, direct labor costs, and factory overhead costs at PT Indo Pusaka Berau Tanjung Redeb is a favorable difference. The results showed that the difference in the cost of producing MWh electricity at PT Indo Pusaka Berau Tanjung Redeb in 2018, namely the difference in the price of raw material costs Rp. 548,029.80, - is favorable, the difference in quantity of raw materials is Rp. 957,216,602, - is (favorable) , the difference in direct labor costs Rp 2,602,642,084, - is (unfavorable), and the difference in factory overhead costs Rp 8,807,051,422, - is (favorable) This shows that the difference in the overall production cost budget is favorable or profitable. This beneficial difference shows that the company is really able to reduce production costs optimally in 2018.  

Use of Sugarcane Bagasse Ashes as Raw Material in the Replacement of Fluxes for Applications on Porcelain Tile

2016 ◽  
Vol 881 ◽  
pp. 383-386 ◽  
Author(s):  
Raimundo J.S. Paranhos ◽  
Wilson Acchar ◽  
Vamberto Monteiro Silva
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Physical Properties ◽  
Sugarcane Bagasse ◽  
Sintering Temperature ◽  
Raw Materials ◽  
Raw Material ◽  
The Cost ◽  
Potential Use ◽  
Porcelain Tile

This study evaluated the potential use of Sugarcane Bagasse Ashes (SBA) as a flux, replacing phyllite for the production of enamelled porcelain tile. The raw materials of the standard mass components and the SBA residue were characterized by testing by XRF, XRD, AG, DTA and TGA. Test samples were fabricated, assembled in lots of 3 units and sintered at temperatures of 1150 ° C to 1210 ° C. The results of the physical properties, mechanical properties and SEM of the sintered samples, showed that the formulation, G4 - in which applied 10% of SBA replacing phyllite, sintering temperature 1210 ° C showed better performance as the previously mentioned properties due to the formation of mullite crystals, meeting the prerequisites of standards for enamelled porcelain tile, while reducing the environmental impact and the cost of production.

scholarly journals PEMANFAATAN LIMBAH FLY ASH DARI PEMBAKARAN BATUBARA PADA PEMBUATAN SEMEN PCC (PORTLAND COMPOSITE CEMENT) DI PT SEMEN XYZ LAMPUNG

2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Raw Materials ◽  
Testing Machine ◽  
Technical Aspect ◽  
Raw Material ◽  
Physical Test ◽  
Composite Cement ◽  
The Difference ◽  
The Cost

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.

scholarly journals ANALYSIS OF THE PROCESS OF IRON SAND PROCESSING INTO SPONGE IRON IN ORDER TO SUPPORT THE DEFENSE INDUSTRY OF STEEL RAW MATERIALS

2019 ◽  
Vol 9 (1) ◽  
pp. 1
Author(s):  
Sovian Aritonang ◽  
Jupriyanto Jupriyanto ◽  
Riyadi Juhana
Keyword(s):  
Steel Industry ◽  
Raw Materials ◽  
Steel Production ◽  
Sponge Iron ◽  
Steel Plates ◽  
Raw Material ◽  
Northern Coast ◽  
Shipping Industry ◽  
Iron Sponge ◽  
The Government

<p>The number of iron sand reserves is mostly spread in the coastal waters of Indonesia, from the coast of Sumatra, the southern of Java to Bali, the beaches of Sulawesi, beaches in East Nusa Tenggara (NTT), and the northern coast of Papua. Total reserves for ore are 173,810,612 tons and metal as much as 25,412,652.62 tons. But its utilization was not optimal because PT. Krakatau Steel, and PT. Krakatau Posco has produced steel plates only 24,000 to 36,000 tons per year. While the need for steel plates for the shipping industry each year requires 900,000 tons per year. With the need for raw material for steel plates in the form of iron sponges with Fe ≥ 60%, PT. Krakatau Steel is still imported from abroad. The proof is PT. Krakatau Steel before and during the year 2000 still imported Iron Ore Pellets from the countries of Sweden, Chille and Brazil for 3,500,000 tons per year. This condition is the cause of the national steel industry unable to compete with the foreign steel industry because imported raw materials are subject to import duties. This is an opportunity to build a steel raw material company because all this time the steel raw material industry in Indonesia has only two companies. This condition encourages the manufacture of iron sponges, with the process of making iron sponges with technology adapted to installed production capacity. This study analysed the manufacture of iron sponges using Cipatujah iron sand, as raw material for the manufacture of iron sponges, with the results obtained in the form of iron sponges with the highest levels of Fe ≥60.44%. This can be used for the purposes of raw materials for steel making PT. Krakatau Steel (PT. KS), because so far PT. KS claims that Fe &lt;60% local sponge iron products. This can encourage the independence of steel raw materials, which impacts on the independence of the defence industry. But the government must also protect and prioritize steel raw materials for national production for national steel production. With the national government steel industry, the consortium of vendors supplying raw material (iron sponge) to maintain the quality and supply of continuous sponge iron.</p><p><strong>Keywords</strong>: iron sand, iron pellet, iron sponge</p>

scholarly journals Investigation of the process of production of crafted beer with spicy and aromatic raw materials

10.5219/1183 ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 806-814
Author(s):  
Marija Zheplinska ◽  
Mikhailo Mushtruk ◽  
Volodymyr Vasyliv ◽  
Olena Deviatko
Keyword(s):  
Cost Effectiveness ◽  
Physicochemical Parameters ◽  
Raw Materials ◽  
Scientific Work ◽  
Alcohol Concentration ◽  
Raw Material ◽  
Volumetric Fraction ◽  
Craft Beer ◽  
The Cost ◽  
Water Alcohol

This scientific work demonstrates the stages of the process of inspiring the spicy aromatic raw materials of Badian, which is added to the craft beer in the process of its digestion. In addition, the work shows an analysis of the composition of spicy aromatic raw materials which will be used as an additive. The research proves the rational quantity and concentration of alcoholic spiro-aromatic raw materials for beer and determines the effect of alcoholic spiro-aromatic raw materials on beer indices. We have clarified the organoleptic and physicochemical parameters of beer with spicy aromatic raw materials Badian and composition based on infusions of Badian and cinnamon. As a result, we received water-alcohol infusions of spicy aromatic raw materials and developed new types of beer on their basis. On the basis of the conducted studies, the regression equation of the dependence of the content of actual dry substances and the volumetric fraction of alcohol from the change in the amount of spray-aromatic raw material and alcohol concentration in the alcohol-alcoholic infusion of spin-aromatic raw materials was obtained. In addition, we conducted calculations on the cost-effectiveness of adding these types of spiced aromatic raw materials to beer.

scholarly journals CALCULATION OF PRODUCTION COST IN UD. USAHA BARU WITH FULL COSTING METHOD

2019 ◽  
Vol 4 (1) ◽  
pp. 28-42
Author(s):  
Suprianto Suprianto ◽  
Bina Andari ◽  
Yely Sulistyawati
Keyword(s):  
Production Cost ◽  
Raw Materials ◽  
Analysis Data ◽  
Production Costs ◽  
Raw Material ◽  
Labor Costs ◽  
Material Costs ◽  
Other Information ◽  
Cost Of Production ◽  
The Cost

This study aims to evaluate the calculation of cost of production. The accuracy of the calculation of cost of production is influenced by the suitability in the accumulation and calculation of production costs which includes the cost of raw materials, direct labor costs and other costs (factory overhead costs). This research was conducted at UKM UD. Usaha Baru which aims to determine the calculation of cost of production at UD. Usaha Baru and to find out whether the calculation of cost of production is in accordance with the full costing method. The technique (method) of data analysis used in this study is quantitative analysis. Data collection techniques use interview techniques directly to obtain information from the number of units of monthly production, raw material costs, direct labor costs, and factory overhead costs, as well as other information relating to the calculation of cost of production. Based on the evaluation results for the calculation of raw material costs and labor costs are in accordance with the full costing method. However, the calculation of factory overhead costs is not in accordance with the full costing method because there are costs that have not been included in the calculation of production costs.

Gold Prospecting With Factorial Cokriging In The Limousin, France

1994 ◽  
Author(s):  
Hans Wackernagel ◽  
Henri Sanguinetti
Keyword(s):  
Raw Materials ◽  
Economic Value ◽  
Shear Zones ◽  
Raw Material ◽  
Strict Sense ◽  
Geological Interpretation ◽  
Geological Body ◽  
Geostatistical Methods ◽  
Geological Phenomenon

In geochemical prospecting for gold a major difficulty is that many values are below the chemical detection limit. Tracers for gold thus play an important role in the evaluation of multivariate geochemical data. In this case study we apply geostatistical methods presented in Wackernagel (1988) to multielement exploration data from a prospect near Limoges, France. The analysis relies upon a metallogenetic model by Bonnemaison and Marcoux (1987, 1990) describing auriferous mineralization in shear zones of the Limousin. The aim of geochemical exploration is to find deposits of raw materials. What is a deposit? It is a geological anomaly which has a significant average content of a given raw material and enough spatial extension to have economic value. The geological body denned by an anomaly is generally buried at a specific depth and may be detectable at the surface through indices. These indices, which we shall call superficial anomalies, are disposed in three manners: at isolated locations, along faults, and as dispersion halos. These two definitions of the word "anomaly" correspond to a vision of the geological phenomenon in its full continuity. Yet in exploration geochemistry only a discrete perception of the phenomenon is possible through samples taken along a regularly meshed grid. A superficial anomaly thus can be apprehended by one or several samples or it can escape the grip of the geochemist when it is located between the nodes of the mesh. A geochemical anomaly, in the strict sense, only exists at the nodes of the sampling grid and we shall distinguish between: a pointwise anomaly defined on a single sample, and a groupwise anomaly defined on several neighboring samples. This distinction is important both upstream, for the geological interpretation of geochemical measurements, and downstream, at the level of geostatistical manipulation of the data. It will condition an exploration strategy on the basis of the data representations used in this case study. A pointwise anomaly, i.e., a high, isolated value of the material being sought, will correspond either to a geological phenomenon of limited extent or to a well hidden deposit.

scholarly journals Nilai Tambah Produk Olahan Jahe Merah pada UD. VisionBali Herbal Indonesia, Denpasar

2017 ◽  
Author(s):  
ARIEF SETIAWAN ROSO ◽  
I KETUT SUAMBA ◽  
NI WAYAN PUTU ARTINI
Keyword(s):  
Production Process ◽  
Raw Materials ◽  
Production Costs ◽  
Raw Material ◽  
Added Value ◽  
Chemical Components ◽  
Red Ginger ◽  
The Cost ◽  
Product Output

The Added Value of Processed Red Ginger Product at UD. VisionBali Herbal Indonesia, DenpasarThis research aimed to determine the added value of red ginger as an herbal drink in one production process and to determine the level of profits earned by the company in the red ginger processing in one production process. Determination of the study area was done purposively and the analytical methods used was the method of added value calculation, i.e. the product value is deducted by the value of raw materials and other supporting materials.It can be concluded from the result of the research that the added value of the red ginger processing business obtained in one production process is Rp. 84.600,00/kg. The added value is obtained from the deduction of the value of the product/output of Rp. 175.000,00/kg with the cost of raw material (input prices) Rp. 25.000,00/kg and the contribution of the cost of other inputs of Rp. 65.400,00/kg. It was also found that the profits gained by the manufacturer from the processed red ginger into herbal drink in one production process was Rp. 200.954,06. The suggestion that can be given to the company is to put more attention in the details of its production costs so as not to result in a low ratio of added value and further to improve the marketing of the products, so that people are interested in re-use of herbal medicine that is free of chemical components.

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