Thermal Behavior, Mechanical Properties and Microstructure of Polypropylene Composites Filled by Calcium Carbonate Whiskers

2012 ◽  
Vol 503-504 ◽  
pp. 494-497
Author(s):  
Zhong Li Jiang ◽  
Qiu Ju Sun ◽  
Yan Ran Zhang ◽  
Lin Li

CaCO3 whiskers were treated by stearic acid and the surface property of the treated whisker were evaluated by activation index. When the mass fraction of stearic acid was 4.0%, activation exponential increased to 80.0% almost from zero. The composites were prepared by blending with polypropylene and the treated whiskers. The performance of the composites, such as thermal behavior, mechanical properties and microstructure, were analyzed with differential scanning calorimetry, scanning electron microscopy and tensile testing. The results showed that CaCO3 whisker played heterogeneous nucleation to induce crystalline behavior of PP phase in the blends and the crystallization rate of PP phase also increased because of CaCO3 whiskers intervening. Moreover thermo-decomposing temperature and tensile strengths of the blends all increased with increasing whisker content, except a little less than that of pure PP as filling 3.22% CaCO3 whiskers, but the elongation at break increased with increasing whisker content.

2014 ◽  
Vol 915-916 ◽  
pp. 751-754
Author(s):  
Shao Hui Wang

The composites of PP/Talc modified by stearic acid were prepared and its effect on the properties of PP/Talc composites was investigated in this paper. The tensile strength and impact strength of PP/Talc composites increased about 15% and 30% compared with pure PP respectively. Based on surface analysis by scanning electron microscope (SEM), the Talcparticles buried well in PP matrix when the Talc was coated with the stearic acid. At the same time, it was found that Talc significantly increased the crystallization temperature and crystallization rate of PP by differential scanning calorimetry (DSC).


2013 ◽  
Vol 13 (1) ◽  
pp. 95-100 ◽  
Author(s):  
Netra L Bhandari ◽  
Sabu Thomas ◽  
Chapal K Das ◽  
Rameshwar Adhikari

In this paper, the bamboo flour (BF) reinforced polypropylene (PP) composites were studied with special attention to morphology of the composites and the effectiveness of chemically modified fillers to improve their mechanical properties. The composites of polypropylene with neat bamboo flour (BF) and treated bamboo flour (TBF) in different proportions were prepared by melt mixing followed by compression molding. The samples were characterized by Fourier Transform Infrared (FTIR) spectroscopy, Scanning Electron Microscopy (SEM), tensile testing and water absorption testing. The results show that the alkali treated BF is compatible with polypropylene matrix than the neat one as the effects are reflected in the morphological features of the composites and their tensile mechanical properties. Nepal Journal of Science and Technology Vol. 13, No. 1 (2012) 95-100 DOI: http://dx.doi.org/10.3126/njst.v13i1.7447


2017 ◽  
Vol 54 (3) ◽  
pp. 615-631 ◽  
Author(s):  
Li Depeng ◽  
Li Chixiang ◽  
Jiang Xiulei ◽  
Liu Tao ◽  
Zhao Ling

Synergistic effects of intumescent flame retardant and nano-CaCO3 on foamability and flame retardant property of polypropylene composites and their foams were carefully investigated. The differential scanning calorimetry results showed that the intumescent flame retardant played a plasticizing effect on the polypropylene/intumescent flame-retardant composites and accelerated the crystallization rate. The rheological properties and supercritical CO2-assisted molding foaming behaviors of the polypropylene/intumescent flame retardant/nano-CaCO3 composites showed that the nano-CaCO3 could enhance their foamability. Scanning electron microscopy pictures and mechanical properties of the polypropylene/intumescent flame-retardant composites foams indicated that the agglomeration of intumescent flame retardant would reduce the cell uniformity and even cause the cell collapse. Furthermore, the stress concentration, caused by the agglomeration, could reduce the mechanical properties of the PP composites foams. The synergistic effect of the nano-CaCO3 could improve the cell uniformity and reduce the stress concentration so that the mechanical properties of the polypropylene/intumescent flame retardant /nano-CaCO3 composites foams were improved. Moreover, the polypropylene/intumescent flame retardant/nano-CaCO3 composites foams had the higher limit oxygen index values than the polypropylene/intumescent flame-retardant foams. TGA results also showed that the nano-CaCO3 could improve the thermal stability of the polypropylene composites foams by forming compact carbon layer. The experimental results indicated that the foamability of the polypropylene composites and the flame-retardant property of their foams could be improved by the synergistic effects of intumescent flame retardant and nano-CaCO3.


Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1698 ◽  
Author(s):  
Jin-Hua Luo ◽  
Shi-Hu Han ◽  
Juan Wang ◽  
Hui Liu ◽  
Xiao-Dong Zhu ◽  
...  

Polypropylene (PP) is notch sensitive and brittle under severe conditions of deformation, limiting wider range of its usage as a structural load-bearing polymer. Hence, in this work the magnesium borate whisker (MBw), with similar mechanical properties to carbon fiber but much less expensive than polycrystalline silicon carbide, was modified by boric acid ester (BAE) and then used to fabricate PP composites. The mechanical properties, morphology, and non-isothermal crystallization property of virgin PP, PP/MBw, and PP/BAE-MBw composites were studied through mechanical testing, scanning electron microscopy (SEM), and differential scanning calorimetry (DSC), respectively. The non-isothermal crystallization data was analyzed via Mo, Kissinger, and Dobreva methods. The results reveal that the incorporation of BAE-MBw into PP matrix results in higher tensile strength and impact strength than those of virgin PP and PP/MBw composite. The activation energies based on Kissinger were 190.20 kJ/mol for virgin PP, 206.59 kJ/mol for PP/MBw, and 218.98 kJ/mol for PP/BAE-MBw. The nucleation activities of whiskers determined by the Dobreva model were 0.86 for PP/MBw and 0.75 for PP/BAE-MBw. As a result, the whiskers, especially the modified whiskers, act as active substrates to facilitate heterogeneous nucleation, which leads to an increase in crystallization rate.


2014 ◽  
Vol 8 ◽  
pp. 7-13 ◽  
Author(s):  
Palla Hari Sankar ◽  
Y.V. Mohana Reddy ◽  
K. Hemachandra Reddy ◽  
M. Ashok Kumar ◽  
A. Ramesh

This paper presents the study of the tensile properties of Sansevieria trifasciata – fiber (here after called STF) reinforced polyester composites. The composite sample was fabricated with five different fiber lengths of STF (2, 4, 6, 8 and 10 mm). The fabrication was made by hand lay-up technique. Mechanical properties were determined using tensile testing. An interact between fiber and matrix was observed from the SEM (scanning electron microscope) micrographs. The study reveals that the tensile strength increased with fiber length without effecting the elongation at break of the composite.


2021 ◽  
pp. 095400832110055
Author(s):  
Yang Wang ◽  
Yuhui Zhang ◽  
Yuhan Xu ◽  
Xiucai Liu ◽  
Weihong Guo

The super-tough bio-based nylon was prepared by melt extrusion. In order to improve the compatibility between bio-based nylon and elastomer, the elastomer POE was grafted with maleic anhydride. Scanning Electron Microscopy (SEM) and Thermogravimetric Analysis (TGA) were used to study the compatibility and micro-distribution between super-tough bio-based nylon and toughened elastomers. The results of mechanical strength experiments show that the 20% content of POE-g-MAH has the best toughening effect. After toughening, the toughness of the super-tough nylon was significantly improved. The notched impact strength was 88 kJ/m2 increasing by 1700%, which was in line with the industrial super-tough nylon. X-ray Diffraction (XRD) and Differential Scanning Calorimetry (DSC) were used to study the crystallization behavior of bio-based PA56, and the effect of bio-based PA56 with high crystallinity on mechanical properties was analyzed from the microstructure.


2011 ◽  
Vol 17 (3) ◽  
pp. 315-321 ◽  
Author(s):  
Gordana Markovic ◽  
Vojislav Jovanovic ◽  
Suzana Samarzija-Jovanovic ◽  
Milena Marinovic-Cincovic ◽  
Jaroslava Budinski-Simendic

In this paper the curing and mechanical properties of two series of prepared blends, i.e., chlorosulphonated polyethylene (CSM)/isobutylene-co-isoprene (IIR) rubber blends and chlorosulphonated polyethylene (CSM)/chlorinated isobutylene-co-isoprene (CIIR) rubber blends were carried out. Blends were prepared using a two roll-mill at a temperature of 40-50?C. The curing was assessed by using a Monsanto Oscillating Disc Rheometer R-100. The process of vulcanization accelerated sulfur of pure rubbers and their blends was carried out in an electrically heated laboratory hydraulic press under a pressure of about 4 MPa and 160?. The stress-strain experiments were performed using tensile tester machine (Zwick 1425). Results indicate that the scorch time, ts2 and optimum cure time, tc90 increase with increasing CSM content in both blends. The values of modulus at 100% and at 300% elongation and tensile strength increases with increasing CSM content, whereas elongation at break shows a decreasing trend. The enhancement in mechanical properties was supported by data of crosslink density in these samples obtained from swelling measurement and scanning electron microscopy studies of the rubber blends fractured surfaces.


2019 ◽  
Vol 33 (10) ◽  
pp. 1383-1395
Author(s):  
Hongjuan Zheng ◽  
Zhengqian Sun ◽  
Hongjuan Zhang

Poly(lactic acid) (PLA) has good environmental compatibility, however, its high brittleness, slow rate of crystallization, and low heat distortion temperature restrict its widespread use. To overcome these limitations, in this study, PLA was mixed with walnut shell (WS) powders. The effects of WS powders on the morphology and the thermal and mechanical properties of PLA were investigated. The products were characterized by differential scanning calorimetry (DSC), infrared (IR) spectroscopy, polarizing optical microscopy (POM), and various mechanical property testing techniques. The results showed that WS powders had a significant effect on the morphology and the thermal and mechanical properties of PLA. The tensile strength, impact strength, and elongation at break of the PLA/WS composites first increased and then decreased with the increasing addition of WS powders. When the addition of WS powders was about 0.5 wt%, they reached maximum values of 51.2 MPa, 23.3 MPa, and 19.0%, respectively. Compared with neat PLA, the spherulite grain size of the composites could be reduced and many irregular polygons were formed during crystallization. The melting, cold crystallization, and glass-transition temperatures of the composites were lower than those of neat PLA.


2020 ◽  
Vol 15 ◽  
pp. 155892502095819
Author(s):  
Qianting Wang ◽  
Yu Zhang ◽  
Weikang Liang ◽  
Jianjie Wang ◽  
Youxin Chen

In this work, the surface of the bamboo fibers (BF) was treated with three kinds of silane coupling agents terminated with amino functional groups (KH550), epoxy functional groups (KH560), and methyl functional groups (KH570) to improve fiber–matrix adhesion. The effects of silane treatment on the mechanical properties and thermal behavior of BF/polypropylene (PP) composites were investigated. Mechanical test results showed that the order of modification effectiveness was KH570 > KH550 > KH560. KH570 treated fiber composite exhibited the best mechanical properties. The tensile strength and flexural strength of 5 wt% KH570 treatment reached to 36.1 and 54.7 MPa, which were 15.4% and 23.6% higher than those of UBF/PP composites. Simultaneously, the thermal stability increased from 467.0°C (UBF) to 470.6°C (KH-570 treated BF). An increase in crystallization temperature (1.7°C) and a decrease in crystallinity (5.8%) occurred upon the addition of 5% KH570 silanes treated bamboo fibers.


2017 ◽  
Vol 380 ◽  
pp. 198-211 ◽  
Author(s):  
A. Al Sumait ◽  
C. Delgado ◽  
F. Aldhabib ◽  
X. Sun ◽  
F. Alzubi ◽  
...  

The objective of the study was to optimize the strength and ductility values of the 4330M steel. Optimization was conducted through different types of heat treatments. Tensile testing, hardness testing, optical microscopy, and Scanning Electron Microscopy (SEM) were used to evaluate the mechanical properties and microstructure of the as-received and the heat treated samples. The alloy was provided from two vendors; vendor H and vendor S. Results showed that by increasing the tempering temperatures, strength values decreases, while ductility values remain unchanged. Vendor H samples had higher strength values and much finer grain structure which was revealed only at 5000x magnification.


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