Study of Initial Corrosion Behaviors of Pure Copper under Simulated Marine Atmosphere

2012 ◽  
Vol 531 ◽  
pp. 51-54
Author(s):  
Jing Ping Xin ◽  
Zhuo Yuan Chen ◽  
Bao Rong Hou

The corrosion behaviors of pure copper were studied in initial exposure to a simulated marine atmosphere. A two-electrode cell system with two identical pure copper plates had been employed in electrochemical tests of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The copper electrodes were deposited with 70 µg cm-2 NaCl particles and then exposed in a humidified pure air of 97% RH at 25 °C. The time-evolution of corrosion current density obtained from the cathodic polarization curves had a trend of firstly decreasing, then increasing and finally getting a relative stable stage. The EIS data showed that the transition of two time constants corrosion stage to three time constants corrosion stage. The initial atmospheric corrosion behaviors of pure copper could be divided into three stages, including rapid corrosion stage, diminished corrosion stage and balanced corrosion stage.

Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 986
Author(s):  
Shenghan Zhang ◽  
Chenhao Sun ◽  
Jie Di ◽  
Yu Tan

Passive films were formed on A508-3 steel (A508-3), 304L stainless steel (304L) and Incoloy 800 (In800) with blank/zinc/zinc–aluminum treatments in air at 300 °C. The electrochemical corrosion behaviors of different metals were investigated through potentiodynamic polarization, electrochemical impedance spectroscopy and the Mott–Schottky technique. The morphology and composition of passive films were analyzed using scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The zinc–aluminum treatment effectively reduced the corrosion current and increased the impedance of A508-3 and 304L, but had a weak effect on In800. The zinc–aluminum treatment reduced the carrier concentration of A508-3 and changed the semiconductor property of 304L and In800. The order of zinc–aluminum treatment for improving the corrosion resistance of three metals was: A508-3 > 304L > In800. In addition, the zinc–aluminum treatment enhanced the density and smoothness of passive films. According to the composition analysis, spinel ZnAl2O4 was formed on three metals; however, the amount of spinel varied with the content of nickel and chromium in different metals, which affected the results of using this technology.


Materials ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1601
Author(s):  
Tycho Zimmermann ◽  
Norbert Hort ◽  
Yuqiuhan Zhang ◽  
Wolf-Dieter Müller ◽  
Andreas Schwitalla

An innovative, miniature video-optical-electrochemical cell was developed and tested that allows for the conducting of electrochemical corrosion measurements and simultaneous microscopic observations over a small, well-defined surface area of corroding or degrading samples. The setup consisted of a miniature electrochemical cell that was clamped onto the metal sample and fixed under a video microscope before being filled with electrolyte. The miniature cell was comprised of afferent/efferent electrolyte ducts as well as a connection to the Mini Cell System (MCS) for electrochemical measurements. Consequently, all measured and induced currents and voltages referred to the same small area corroding completely within the field of view of the microscope, thus allowing for real-time observation and linking of surface phenomena such as hydrogen evolution and oxide deposition to electrochemical data. The experimental setup was tested on commercial purity (cp) and extra-high purity (XHP) magnesium (Mg) samples using open circuit potential and cyclic voltammetry methods under static and flowing conditions. The corrosion potential was shifted more anodically for cp Mg in comparison to XHP Mg under dynamic conditions. The corrosion current assessed from the cyclic voltametric curves were higher for the cp Mg in comparison to XHP Mg. However, there were no differences between static and flow conditions in the case of XHP Mg in contrast to cp Mg, where the current density was two times higher at dynamic conditions. The measurements and observations with this new method pave the way for a more detailed understanding of magnesium corrosion mechanisms, thus improving predictive power of electrochemical corrosion measurements on newly developed magnesium or other biodegradable alloys applied for medical devices. Different electrochemical tests can be run under various conditions, while being easy to set up and reproduce as well as being minimally destructive to the sample.


2020 ◽  
Vol 29 ◽  
pp. 2633366X2092088
Author(s):  
Lixia Wang ◽  
Limin Sun ◽  
Yang Cao ◽  
Jing Shen

High-performance electrodes can solve problems of high voltage and large electricity consumption existing in chlor-alkali industry. A Ti/Al laminate composite (named as Ti/Al-LC) with three-layered structure (Ti/Al3Ti/Ti) is prepared as a new type of anode electrode for chlor-alkali electrolysis. Scanning electron microscope observation shows that the Ti/Al-LC is composited of a thicker inner layer with thickness about 700 µm and two thinner outer layers with thickness about 300 µm. From the X-ray diffraction pattern, it is known that the outer layers consisted of α-Ti and β-Ti phases, while the inner layer consisted of Al3Ti intermetallic phase. A saturated sodium chloride (NaCl) solution at 70°C is purposely chosen as the corrosion electrolyte to analyze the corrosion behavior of Ti/Al-LC as anode electrode for chlor-alkali electrolysis. Electrochemical tests, including potentiodynamic polarization and electrochemical impedance spectroscopy measurements, on a three-electrode system indicate that the Ti/Al-LC has a low corrosion rate with corrosion current density of 1.94 µA cm−2 and stable surface passive film in saturated NaCl solution at 70°C.


2018 ◽  
Vol 56 (3B) ◽  
pp. 63
Author(s):  
Quan Vo An ◽  
Tuan Anh Nguyen ◽  
Ha Tran Thi ◽  
Que Le Xuan

As the growing interest on green corrosion inhibitors, plant extracts have gradually showed the potential in replacing the traditional hazardous chemicals due to the eco-friendly and economy characteristics. Previous study reported that rose myrtle leaf-extract (Rhodomyrtus tomentosa, Myrtaceae) was as an efficient corrosion inhibitor for rust removal process of mild steel in H2SO4 acid medium. This study presents the corrosion inhibition assessments of rose myrtle leaf-extract on mild steel surface in HCl 1M solution. The potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods have been used to study the corrosion behaviors of mild steel. The corrosion rate, corrosion current and corrosion potential results indicate that only small amount of the leaf-extract (2% vol.) was required for high inhibition efficiency (Hin=83.9%). By affecting on both anodic and cathodic branches of the Tafel plot, the corrosion inhibition mechanism is proposed by an adsorption forming different barriers on the steel surface.Green inhibitor, Rhodomyrtus tomentosa, steel corrosion, EIS


2012 ◽  
Vol 557-559 ◽  
pp. 1857-1860
Author(s):  
Hui Cheng Yu ◽  
Xiao Xiao Huang ◽  
Yi Chun Wei ◽  
Dong Ping Wei

To improve the corrosion resistance of Al alloy, diethylamine (DEA) was added into the sealing solutions. The electrochemical behavior of sealing coatings formed in different concentrations of diethylamine (DEA) was investigated by means of polarization curves and electrochemical impedance spectroscopy (EIS). Compared with the coatings with D. I. water and the bare aluminum alloy, the polarization curves show that the sealing coatings formed in 3.0 – 5.0 ml.L-1 diethylamine (DEA) solutions have more positive corrosion potential (Ecorr) and pitting corrosion potential (Epit), and lower corrosion current density (icorr). Electrochemical parameters of EIS indicate that the sealing coatings have higher corrosion resistance. The electrochemical tests present that the prepared sealing coatings have better corrosion resistance.


2010 ◽  
Vol 667-669 ◽  
pp. 1125-1130
Author(s):  
Qing Juan Wang ◽  
Y.C. Wang ◽  
Zhong Ze Du ◽  
Xiao Yan Liu

The corrosion behavior of ultra-fine grain (UFG) copper bulk prepared by equal channel angular pressing (ECAP) was studied in 3.5% NaCl solution. The effect of ECAP deformation on the copper corrosion is controversial in the literature, and worth to verify by means of various experimental techniques. Corrosion performances of UFG copper were investigated in comparison with that in recrystallized coarse grain (CG) copper by polarization curves, Tafel extrapolation method, electrochemical impedance spectroscopy(EIS). The shape of polarization curves and type of corrosive attack remains the same in the UFG and the coarse-grain state. UFG copper exhibited a lower corrosion current and high self-corrosion potential in comparison with CG copper. Electrochemical experimental results showed that UFG copper increased in resistance to corrosion compared with CG copper. This decrease in corrosion resistance was mainly attributed to the more compact corrosion film of UFG copper. The compact passive film led to decrease of the diffusion capability of ions within the corrosion film and corrosion rate.


2013 ◽  
Vol 58 (2) ◽  
pp. 505-508 ◽  
Author(s):  
S. Sunada ◽  
N. Nunomura

Powder metallurgy (P/M) process has the advantage of better formability to fabricate complex shape products without machining and welding. And recently this P/M process has been applied to the production of aluminum alloys. The P/M aluminum alloys thus produced also have received considerable interest because of their fine and homogeneous structure. Many papers have been published on the mechanical properties of the aluminum alloys produced by P/M process while there have been few on their corrosion properties from the view point of electrochemistry. In this experiment, therefore, two kinds of 7075 aluminum alloys prepared by the conventional ingot metallurgy (I/M) process and P/M process were used, I/M material is commercially available. and their corrosion behavior were investigated through the electrochemical tests such as potentiodynamic polarization test, slow rate strain tensile (SSRT) test and electrochemical impedance spectroscopy (EIS) measurement under SSRT test in the corrosion solution and the deionized water.


Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1603
Author(s):  
Meng-Jey Youh ◽  
Yu-Ren Huang ◽  
Cheng-Hsiung Peng ◽  
Ming-Hsien Lin ◽  
Ting-Yu Chen ◽  
...  

Corrosion prevention and infrared (IR) stealth are conflicting goals. While graphene nanosheets (GN) provide an excellent physical barrier against corrosive agent diffusion, thus lowering the permeability of anti-corrosion coatings, they have the side-effect of decreasing IR stealth. In this work, the anti-corrosion properties of 100-μm-thick composite epoxy coatings with various concentrations (0.01–1 wt.%) of GN fillers thermally reduced at different temperatures (300 °C, 700 °C, 1100 °C) are first compared. The performance was characterized by potentiodynamic polarization scanning, electrochemical impedance spectroscopy, water contact angle and salt spray tests. The corrosion resistance for coatings was found to be optimum at a very low filler concentration (0.05 wt.%). The corrosion current density was 4.57 × 10−11 A/cm2 for GN reduced at 1100 °C, showing no degradation after 500 h of salt-spray testing: a significant improvement over the anti-corrosion behavior of epoxy coatings. Further, to suppress the high IR thermal signature of GN and epoxy, Al was added to the optimized composite at different concentrations. The increased IR emissivity due to GN was not only eliminated but was in fact reduced relative to the pure epoxy. These optimized coatings of Al-GN-epoxy not only exhibited greatly reduced IR emissivity but also showed no sign of corrosion after 500 h of salt spray test.


2020 ◽  
Vol 39 (1) ◽  
pp. 340-350
Author(s):  
Mingjing Wang ◽  
Song Zeng ◽  
Huihui Zhang ◽  
Ming Zhu ◽  
Chengxin Lei ◽  
...  

AbstractCorrosion behaviors of 316 stainless steel (316 ss) and Inconel 625 alloy in molten NaCl–KCl–ZnCl2 at 700°C and 900°C were investigated by immersion tests and electrochemical methods, including potentiodynamic polarization and electrochemical impedance spectroscopy. X-ray diffraction and scanning electron microscopy/energy dispersive spectroscopy were used to analyze the phases and microstructures of the corrosion products. Inconel 625 alloy and 316 ss exhibited high corrosion rates in molten chlorides, and the corrosion rates of these two alloys accelerated when the temperature increased from 700°C to 900°C. The results of the electrochemical tests showed that both alloys exhibited active corrosion in chloride molten salt, and the current density of 316 ss in chloride molten salt at 700°C was 2.756 mA/cm−2, which is about three times the value for Inconel 625 alloy; and the values of the charge transfer resistance (Rt) for Inconel 625 were larger than those for 316 ss. The corrosion of these two alloys is owing to the preferred oxidation of Cr in chloride molten salt, and the corrosion layer was mainly ZnCr2O4 which was loose and porous and showed poor adherence to metal.


2020 ◽  
Vol 32 (8) ◽  
pp. 2043-2050
Author(s):  
Phattarasuda Manantapong ◽  
Nattanon Chaipunya ◽  
Suttipong Wannapaiboon ◽  
Prae Chirawatkul ◽  
Worawat Wattanathana ◽  
...  

The inhibiting action of Thai-bael fruit extract at room temperature on hot-rolled steel in 1M HCl solution was studied. The chemical functional groups of the green inhibitors were characterized by Fourier-transformed infrared spectroscopy. The electrochemical activities of steel surface were investigated through linear polarization measurements, electrochemical impedance spectroscopy, surface assessment techniques based on optical microscopy and X-ray absorption spectroscopy. Electrochemical testing samples have been prepared in the form of square plates with the size 1 × 1 cm2. The organic corrosion inhibitor extract from Thai-bael fruit has shown the smallest corrosion current density (Icorr) of 114.8 μA cm-2 and corrosion potential (Ecorr) of -424.6 mV, compared with standard Ag/AgCl electrode potential. In comparison, similar tests in the bare HCl solutions yielded Icorr = 882.4 mA cm-2 and Ecorr = -445.8 mV. The mixed-type corrosion inhibiting behaviour was evidenced in the results of the polarization measurements. Electrochemical impedance spectroscopy reveals that the resistance to charge transfer due to the presence of the extracts has been increased by about four times that of the same test on the bare HCl solution, indicating the formation of a protective layer. The adsorption of the organic molecules near the steel-electrolyte interface is evident in the decreasing double-layer capacitance with the enhancing concentration levels of the extract. This latter finding supports the displacement of the water molecules by means of the adsorption of the inhibitors on the steel surface. The optical images of steel surface before and after being immersed in HCl solution also showed pieces of evidence of corrosion retardation. XANES study as well as the linear combination fitting revealed that the samples immersed in HCl solutions with Thai-bael fruit extract possess less Fe3+ compositions. All tendencies across the four examinations indicate that Thai-bael fruit extract could potentially inhibit the corrosion reaction of steel electrodes in the acidic solution.


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