Design and Implementation of the Integrated Test Platform for the Hydraulic Components

2012 ◽  
Vol 605-607 ◽  
pp. 1340-1344
Author(s):  
Zhi Hai Liu ◽  
Qing Liang Zeng ◽  
Cheng Long Wang ◽  
Hong Xi Kang

In this paper, a new type of hydraulic test bed is developed which can be used for performance testing of hydraulic valves, hydraulic motor and hydraulic pump. The composition structure diagram of hydraulic system, power supply system, and the signal flow diagram of data acquisition system were designed. The characteristics of the LabWindows/CVI development tools and the usage of Prodave MPI/IE 6 network communication tools were introduced, also the database storage and access technology in LabWindows/CVI environment. It was proved through the practical application that the test bed is reliable and has the merit of higher precision and automation level, and simple operation.

2012 ◽  
Vol 590 ◽  
pp. 427-430
Author(s):  
Zhi Hai Liu ◽  
Qing Liang Zeng ◽  
Hong Xi Kang ◽  
Cheng Long Wang

Hydraulic test platform is a very important testing tool for hydraulic products of engineering machinery. In this paper, a new type of hydraulic test bed is developed which can be used for performance testing of hydraulic valves, hydraulic motor and hydraulic pump. The composition structure diagram of hydraulic system, power supply system, and the signal flow diagram of data acquisition system were designed. The communication between sensors and computer via RS232 were researched. At last, the hydraulic test software is developed by using Labwindows/CVI and Simense PLC.


2020 ◽  
pp. 77-78

The use of ultra-high molecular weight polyethylene (UHMW PE) for the manufacture of various parts, in particular cuffs for hydraulic drives, is proposed. The properties and advantages of UHMW PE in comparison with other polyethylene materials are considered. Keywords ultra-high molecular weight polyethylene, hydraulic pump, hydraulic motor, hydraulic control valve, hydraulic oil, low temperature. [email protected]


2011 ◽  
Vol 308-310 ◽  
pp. 388-400
Author(s):  
Xiao Gang Zhang ◽  
Long Quan

In order to realize that an asymmetric flow piston pump can control an asymmetric differential cylinder, a proposal about the application of an asymmetric flow-distributing axial piston pump is put forward. The new type of piston pump can output the flows with two different values to control the movement of the differential cylinder directly in the closed circuit and realize much ideal result of the control of the differential cylinder by a single pump. Also a simulation model of the hydraulic pump is established under the circumstance of SimulationX software, considering the characteristics of the movement of an individual piston, the oil compressibility, and the flow distribution area changed with the rotation angle. The key data of the pump is defined by means of digital simulation. In particular, an analysis is made on the dimension of the unloading groove of the port plate and the characteristics of the flow pulse of the pump. Furthermore, an experimental model pump is manufactured, the basic performances of the pump is tested on the experimental platform at various rotatory speeds such as pressure, flow and noise, in the end the accuracy of the principle is verified.


2021 ◽  
pp. 27-30
Author(s):  

An algorithm is proposed for calculating a closed volumetric hydraulic pump-hydraulic motor system using the example of the hydraulic system of a wind power plant, based on the calculation of the hydraulic systems of mobile machines. The main characteristics of the system components, the selection of initial data for the calculation, working fluid and diameters of hydraulic lines are analyzed. Keywords: hydraulic system, energy, fluid, oil, pump, motor, renewable energy source, wind power plant, machine. [email protected]


2020 ◽  
Vol 8 (4) ◽  
Author(s):  
Abdullah Al-Buzayd ◽  
Nadhim Faleh ◽  
Munaf Badr

This paper describes the design and the execution of a speed control system for a rotary hydraulic actuator by using solenoid valves. The design is to control the rotational velocity (or the speed) of a hydraulic motor without using neither a variable hydraulic pump nor a variable hydraulic motor.  With analysis by the simulation using the package, V 4.2p/1.67 of FluidSIM 4 from FESTO. It is possible to predict the output of the rotational velocity (rpm) and next could take the right decision about the correct specifications of the system components to meet the requirements.


2015 ◽  
Vol 734 ◽  
pp. 847-851
Author(s):  
Li Yong Zhao ◽  
Qian Wu

In view of existing shortcomings and insufficiency in the current formation test evaluation instrument hydraulic pump drive motor power, this paper designs a new type hydraulic pump drive motor power. This paper first introduces the new hydraulic pump drive motor overall design scheme of power, and then the algorithm is analyzed. Finally, the experimental results prove the feasibility and practicability of the new driving motor power instrument.


Author(s):  
Michael Westman ◽  
Ove Isaksson

This paper is concerned with forest logging machinery. A great deal of final felling in cut-to-length method done by harvester, which fells, delimbs and cuts the trees to pre-selected lengths. Two important criteria of a harvester head are that it has to be energy efficient and it has to be as fast as possible. To minimize losses in hydraulic systems the main demand is to reduce pressure losses in high power valves and outer components as much as possible. Each orifice in the flow path results in power losses. This work is an experimental study on power losses and acceleration of hydraulic motor in a system with long hoses. Main hydraulic components included are hydraulic pump, cartridge valve, pipe line and hydraulic motor. The results show that pre-activating the pump improves the system speed. To reduce losses, optimization of valve block, cartridge valve orifices are needed. Accumulators are favourable if combined with high stand-by pressure.


Author(s):  
Junjie Zhou ◽  
Chongbo Jing ◽  
Jianhao Liu

Conical spindle distribution is a new type of hydraulic pump distribution, its steady working conditions refer to a stable position of the shaft and lubrication state under constant operating condition, which directly influences the hydraulic pump efficient and reliable work. In this paper, the Reynolds equation of the tapered flow field is used to establish the lubrication model. The static pressure boundary condition of the distribution pair is obtained by the hydraulic resistance network method. The finite difference method is employed to solve the model. The static and dynamic lubricating performances including the shaft eccentricity and the distribution gap height are obtained by solving the model with a numerical method. Accordingly, the influences of structural parameters and operating parameters on the steady state are investigated, and an experimental test rig is built to validate the model. The experimental results show that the model can predict the higher working pressure which leads to higher distribution gap and eccentricity; the higher the rotational speed is, the smaller the distribution gap and the eccentricity will become, which provides theoretical support for further guidance of the distribution design.


2019 ◽  
Vol 2019 ◽  
pp. 1-10 ◽  
Author(s):  
Jorge Souza ◽  
José Jailton ◽  
Tássio Carvalho ◽  
Jasmine Araújo ◽  
Renato Francês

The flying ad hoc network (FANET) has emerged as an alternative access technology for regions that have no fixed infrastructure or are hard to reach. This new type of network is composed of devices called unmanned aerial vehicles (UAVs) that communicate with each other, but there is no specific routing protocol to FANET applications that allows efficient communication between these devices. This paper proposes a FANET adaptive routing protocol based on the fuzzy system. The validation of the FANET adaptive protocol was performed through simulation using Network Simulator version 2 (NS-2) and, it was assessed by quality of service (QoS) and quality of experience (QoE) metrics.


Author(s):  
Seong-Ho Kang ◽  
Daniel J. Cox ◽  
Delbert Tesar

Abstract This paper presents a novel test bed devised for the testing of various types of next generation robot actuators, especially modular actuators. Requirements for actuator tests are different from motor testing because actuators for robotic application are highly unique and specialized devices with numerous parameters and conditions to be considered. To meet the high demand of a particular application, the actuator must be carefully tested using highly advanced measurement equipment. The first section introduces the 4-test bed suite for the evaluation environment of modern actuators with their purposes and measurement parameters. General information on the performance testing of actuators is also given. The hardware and software environment of the Actuator Endurance and Reliability Test Bed (AERTB) is then described in depth. Preliminary tests have been done to verify and check the proper operation of the test bed. Test results show that the developed test bed offers excellent testing capability of robot actuators with ease of use.


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