The Optimal Parameters Design of Drawing for the Y Type Teeth Using Four Y-Slot Die-Wheel

2013 ◽  
Vol 634-638 ◽  
pp. 2889-2893
Author(s):  
Jui Chang Lin ◽  
Bean Yin Lee ◽  
Dai Jia Juan
Keyword(s):  
Simulation Analysis ◽  
Poor Performance ◽  
Design Parameters ◽  
Drawing Process ◽  
The Finite Element Method ◽  
Forming Process ◽  
Slot Die ◽  
Quality Of Products ◽  
High Level

Zipper manufacturer always requires Y type zipper to design clothes. To meet the huge global demand, the high-precision forming process is required to improve production speed and production accuracy. The basic component of Y type zipper is the metal Y type teeth. The poor design of drawing process without optimization will result in bad quality of products. The most common defects of Y type teeth drawing process included (1) the teeth size error caused zipper sudden opening, two rows of Y type teeth cannot be close together; (2) zipper does not pull smoothly, it needs more pull force; (3) too much residual material cause higher cost and poor performance; (4) unstable quality cannot reach the standard of high level zipper. This article uses the finite element method to simulate the drawing process of copper Y type teeth. Computer-aided analysis software ABAQUS CAE is applied to execute drawing process simulation analysis and to obtain the optimal design parameters of drawing. Based on the best modeling of the FEM prediction, the complicated relationships between the experiment drawing Y-slot die parameters and the max. deformed can be obtained, the max. deformed error is 7%.

scholarly journals The Effect of Process Parameters in Helical Rolling of Balls on the Quality of Products and the Forming Process

Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2125 ◽  
Author(s):  
Janusz Tomczak ◽  
Zbigniew Pater ◽  
Tomasz Bulzak
Keyword(s):  
Metal Flow ◽  
Experimental Tests ◽  
Rolling Process ◽  
Helical Rolling ◽  
Forming Process ◽  
University Of Technology ◽  
Quality Of Products ◽  
Skew Rolling

This paper presents selected numerical and experimental results of a skew rolling process for producing balls using helical tools. The study investigates the effect of the billet’s initial temperature on the quality of produced balls and the rolling process itself. In addition, the effect of billet diameter on the quality of produced balls is investigated. Experimental tests were performed using a helical rolling mill available at the Lublin University of Technology. The experiments consisted of rolling 40 mm diameter balls with the use of two helical tools. To determine optimal rolling parameters ensuring the highest quality of produced balls, numerical modelling was performed using the finite element method in the Forge software. The numerical analysis involved the determination of metal flow kinematics, temperature and damage criterion distributions, as well as the measurement of variations in the force parameters. The results demonstrate that the highest quality balls are produced from billet preheated to approximately 1000 °C.

Research on the Reliability of Box for Gear Test Bed

2011 ◽  
Vol 121-126 ◽  
pp. 1744-1748
Author(s):  
Xiang Yang Jin ◽  
Tie Feng Zhang ◽  
Li Li Zhao ◽  
He Teng Wang ◽  
Xiang Yi Guan
Keyword(s):  
Power Flow ◽  
Dynamic Performance ◽  
Three Dimensional ◽  
Design Parameters ◽  
The Finite Element Method ◽  
Test Bed ◽  
Kinematics Simulation ◽  
Beveloid Gears ◽  
Overall Performance

To determine the efficiency, load-bearing capacity and fatigue life of beveloid gears with intersecting axes, we design a mechanical gear test bed with closed power flow. To test the quality of its structure and predict its overall performance, we establish a three-dimensional solid model for various components based on the design parameters and adopt the technology of virtual prototyping simulation to conduct kinematics simulation on it. Then observe and verify the interactive kinematic situation of each component. Moreover, the finite element method is also utilized to carry out structural mechanics and dynamics analysis on some key components. The results indicate that the test bed can achieve the desired functionality, and the static and dynamic performance of some key components can also satisfy us.

scholarly journals Intention to Online Shopping on Social Media

2021 ◽  
Vol 2 (2) ◽  
pp. 119
Author(s):  
Anita Akhirruddin
Keyword(s):  
Social Media ◽  
Online Shopping ◽  
Product Information ◽  
High Growth ◽  
Quality Of Information ◽  
Social Media Site ◽  
The Social ◽  
Quality Of Products ◽  
High Level

high growth of online shopping in Indonesia gave rise to many onlien websites and platforms in Indonesia. Facebook, which is one of the social networks that many people use around the world, is one of the online selling media that is in great demand because it can reach more people. Shopping online on Facebook in addition to providing benefits for sellers and buyers. Online shopping on Facebook requires a high level of trust from buyers regarding the quality of products and serv ices, and ease in obtaining product information and payments because there are no guarantees such as online shop platforms such as shoope, tokopedia, lazada and others which before the goods are received by the customer, then the money from the buyer can not be disbursed. So researchers are interested in researching online shopping interests on the social media site facebook. The results obtained are variable trust, ease of transaction and quality of information positively affect the interest in buying online on facebook.

Application of the Finite Element Method (FEM) through GFAS Software to the study of a tunnel

2021 ◽  
Vol 4 (2) ◽  
pp. 001
Author(s):  
Maurizio Ponte ◽  
◽  
Filippo Catanzariti ◽  
Gloria Campilongo
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Computational Simulation ◽  
Theoretical Method ◽  
The Finite Element Method ◽  
Tunnel Excavation ◽  
Analysis System ◽  
Quality Of Products ◽  
Element Method

Computational simulation is widely used in companies to perform analysis and improve the quality of products and projects. Most of these analyses are carried out using software that uses the Finite Element Method, which allows to obtain answers to numerous engineering problems. In this study, two examples of application to the study of tunnels of the Finite Element Method using the Geostru Software "GFAS - Geotechnical F.E.M. Analysis System" are proposed. The case of a tunnel excavated inside a granite rock massif was analyzed, first determining the state of stresses in the cavity contour through a theoretical method and comparing these results with those obtained in the software. Then, by means of finite element modeling, the settlements induced by the excavation were determined. Finally, the problem of tunnel excavation in a viscoplastic rock mass is presented and the authors propose a comparison of the analytical and numerical method.

Numerical Simulation and Parameter Optimization on Forming Process of Automobile Torque Box

2014 ◽  
Vol 722 ◽  
pp. 140-146
Author(s):  
Wen Juan Zhang ◽  
Long Wu ◽  
Gang Chen
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Parameter Optimization ◽  
Process Parameters ◽  
Fem Simulation ◽  
Simulation Software ◽  
Drawing Process ◽  
Forming Process ◽  
Element Simulation

In this paper the drawing process of Box-torque was simulated by Dynaform, which is FEM simulation software. The process parameters, which affected the quality of forming, were optimized by finite element simulation. The emphasis was focus on the optimization of draw-bead and BHF and data were summarized from the optimization graphs. In this simulation, lengthways draw-bead was set on the technical face for reducing or eliminating wrinkle. It was innovation difference from the usual that the draw-bead was set on binder. Finally the correctness of simulation was approved by comparing the optimization of simulation with the data of experimentation.

scholarly journals Multi-section coupling device for aggregation of modern seeding machines

2021 ◽  
Vol 1 (25) ◽  
pp. 140-149
Author(s):  
G.G. Parkhomenko ◽  
◽  
S.I. Kambulov ◽  
I.V. Bozhko ◽  
◽  
...  
Keyword(s):  
Technological Process ◽  
Rational Design ◽  
Climatic Conditions ◽  
Design Parameters ◽  
Coupling Device ◽  
Rational Design Parameters ◽  
High Level ◽  
Relationship Of ◽  
The Relationship

Choosing rational design parameters of the coupling device for multi-section aggregation of seeders, it is possible to ensure full loading of the power unit while maintaining quality indicators of the technological process at a sufficiently high level. Foreign aggregates are not suitable for use in the Russian Federation due to the different soil and climatic conditions. Purpose of the study: to develop an effective device for multi-section aggregation suitable for domestic modern seeding machines. Subject of the research: the relationship of design parameters and modes of operation of the device for multi-section aggregation of seeders with indicators of the technological process of sowing. A monographic survey of known structures has been carried out, a device for multi-section aggregation of seeding machines has been substantiated by the design and construction method, indicators of the technological process of sowing have been experimentally obtained. The developed coupling device for multi-section aggregation consists of a central frame resting on the wheels and articulated side sections: left and right, which fold when transporting the seeding unit. The total working width of the seeding unit is up to 12.5 meters. According to the research results, the quality of the technological process by the seeding devices meets the regulatory requirements. The instability of the total seeding (0.6–1.1 % for barley and 0.4–0.7 % for wheat) is within the tolerance (up to 3 percent); uneven seeding between devices 3.9–4.2 percent (barley) and 2.6–4.2 percent (wheat) corresponds to the norm (up to 5 percent). The number of seeds embedded at a predetermined depth of the soil corresponds to the required (not less than 80 percent) and was 81.8–83.9 percent for barley and 80.1–83.3 percent for wheat. Not embedded seeds were found in the soil.

Numerical Evaluation and Influence of Product Quality and its defects Measures on the drawing of Stainless Steel Cross Member for Automobiles

2019 ◽  
Vol 11 (1) ◽  
Author(s):  
S.P. Sundar Singh Sivam ◽  
Ganesh Babu Loganathan ◽  
K. Saravanan ◽  
V.G. Umasekar ◽  
S. Rajendrakumar
Keyword(s):  
Metal Forming ◽  
Trial And Error ◽  
Financial Loss ◽  
Forming Process ◽  
Strict Adherence ◽  
Industrial Enterprises ◽  
Forming Parameters ◽  
Cross Member ◽  
Quality Of Products

Industrial enterprises increasingly demand optimum quality of products keeping in consideration a strict adherence where forming parameters are concerned. As far as incorporating the vital forming process upon an assortment of materials is concerned, it has grown excruciatingly challenging for industrial enterprises for laying out the adequately precise and suitable parameters. The flaws that are engendered during the process of sheet metal forming are inevitable. Flaws of this nature can be, however, kept within minimal proportions by introducing variations into the process parameters by Trial and Error methodology. This evidently results in a subsequent financial loss, not to mention an irrevocable loss of time and material. Dynaform simulation of defects combined with optimization is carried out with the help of Minitab. This method, as can be conjectured with considerable ease, yields optimum results, for it replaces much to our convenience the need for specialist industrial expertise besides leading to considerable savings in cost, time and material. This study would optimize the SS304sheet metal forming parameters FLD, thickness and thinning with three input parameters, namely, the lower binder force, tool travel velocity and binder close velocity.

Position and the Size of Drawbeads for Sheet Metal Forming with the Finite Element Method

2014 ◽  
Vol 607 ◽  
pp. 112-117
Author(s):  
Khemajit Sena ◽  
Surasith Piyasin
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Sheet Metal Forming ◽  
Metal Forming ◽  
Drawing Process ◽  
The Finite Element Method ◽  
Forming Process ◽  
Deep Drawing Process ◽  
Metal Forming Process ◽  
Element Method

This study aims to find a solution to improve the formability in a deep drawing process. For this purpose drawbeads were used to avoid wrinkles and ruptures. The finite element method was applied to simulate the 3D metal forming process using a die and drawbead. The drawbead amount, position, size and form were studied for their affects on the formability. 3 drawbead patterns with 3 different heights were examined. The simulation was performed for each drawbead pattern and each drawbead geometrical parameter and the failure elements were counted. The best pattern chosen was the pattern that resulted in the least failure elements.

Dynamic Simulation Analysis of Stacker for Automated Warehouse

2011 ◽  
Vol 411 ◽  
pp. 383-387 ◽  
Author(s):  
Yu Qiao Zheng ◽  
Rong Zhen Zhao ◽  
Shu Zhen Zhang ◽  
Bin Peng
Keyword(s):  
Finite Element Method ◽  
Vibration Mode ◽  
Simulation Analysis ◽  
Dynamic Properties ◽  
Analysis Method ◽  
The Finite Element Method ◽  
Traditional Design ◽  
Structure Vibration ◽  
Existing Structure

The dynamic characteristics quality of automated warehouse directly affects its reliability and efficiency. It is difficult to get the dynamic properties of automated warehouse with traditional design methods. The physical model of the GWD2005 automatic warehouse is established with the finite element method. Modal analysis is applied to stacker structure. Natural frequency and vibration mode of automated warehouse is confirmed. The instability factors of existing structure vibration are studied. The results show that the analysis method is effective to design the structure of automated warehouse.

Numerical Simulation in Rear Axlecap of Automobile Drawing Process and Optimization of Technological Parameters

2010 ◽  
Vol 148-149 ◽  
pp. 1171-1176
Author(s):  
Ju Hua Huang ◽  
Li Xian Li ◽  
Ying Ying Wan ◽  
Jun Tuan Guo
Keyword(s):  
Numerical Simulation ◽  
Rear Axle ◽  
Element Model ◽  
Drawing Process ◽  
Work Efficiency ◽  
Technological Parameters ◽  
Simulation Results ◽  
Quality Of Products ◽  
The One

This paper takes the rear axle cap which is a typical automobile covering part as the research object. 3D and finite element model of it are built, and the drawing process is simulated with Dynaform, then the technological parameters are analyzed and optimized based on the simulation results, finally the part is compared with the one that is processed in practice. The results show that this method is easy and feasible, it not only increase the work efficiency greatly but also improve the quality of products.

Sign in / Sign up

Export Citation Format

Share Document