Frictional Characteristics of Steel Materials Sliding against Mild Steel

2014 ◽  
Vol 903 ◽  
pp. 33-38
Author(s):  
Mohammad Asaduzzaman Chowdhury ◽  
Dewan Muhammad Nuruzzaman ◽  
Mohammad Lutfar Rahaman
Keyword(s):  
Stainless Steel ◽  
Friction Coefficient ◽  
Relative Humidity ◽  
Mild Steel ◽  
Normal Load ◽  
Operating Conditions ◽  
Sliding Velocity ◽  
Friction Coefficients ◽  
Friction Process ◽  
Different Types

In this study, friction coefficients of different steel materials are investigated and compared. Experiments are carried out when different types of steel discs such as stainless steel 201 (SS 201), stainless steel 301 (SS 301) and mild steel slide against mild steel pin. Experiments are conducted at normal load 5, 7.5 and 10 N, sliding velocity 0.5, 0.75 and 1 m/s and relative humidity 70%. The effects of duration of rubbing on the friction coefficient of different steel materials are investigated. Results show that during friction process, test disc takes less time to stabilize with the increased normal load or sliding velocity. It is found that friction coefficient decreases with the increase in normal load while it increases with the increase in sliding velocity for all the tested materials. As a comparison, it is found that at identical operating conditions, friction coefficients are different for different steel materials depending on normal load or sliding velocity.

Experimental Investigation on Friction Coefficient of Engineering Polymers Sliding against Different Counterface Materials

2014 ◽  
Vol 903 ◽  
pp. 90-95
Author(s):  
Mohammad Lutfar Rahaman ◽  
Mohammad Asaduzzaman Chowdhury ◽  
Dewan Muhammad Nuruzzaman
Keyword(s):  
Experimental Investigation ◽  
Stainless Steel ◽  
Friction Coefficient ◽  
Mild Steel ◽  
Normal Load ◽  
Operating Conditions ◽  
The Other ◽  
Sliding Velocity ◽  
Friction Process ◽  
Engineering Polymers

In this research, friction coefficients of engineering polymers such as nylon and polytetrafluoroethylene (PTFE) are investigated under normal load and sliding velocity. Experiments are conducted when nylon and PTFE slide against different counterface pin materials such as mild steel and stainless steel 202 (SS 202). Experiments are carried out at different normal loads 2, 4 and 6 N, and sliding velocities 0.2, 0.4 and 0.6 m/s. Results show that in general, friction coefficient of nylon decreases with the increase in normal load and sliding velocity. On the other hand, during friction process, PTFE shows different trend i.e. friction coefficient of PTFE increases with the increase in normal load and sliding velocity. Moreover, it is observed that at identical operating conditions, the values of friction coefficient of nylon and PTFE are different depending on normal load, sliding velocity and counterface material.

Friction Coefficient and Wear Rate of Different Materials Sliding Against Stainless Steel

2013 ◽  
Vol 1 (1) ◽  
pp. 33-45 ◽  
Author(s):  
Dewan Muhammad Nuruzzaman ◽  
Mohammad Asaduzzaman Chowdhury
Keyword(s):  
Stainless Steel ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Normal Load ◽  
304 Stainless Steel ◽  
Sliding Velocity ◽  
Stainless Steel 304 ◽  
Different Types ◽  
Pin On Disc ◽  
Ss 304

This paper examines the relation between friction/wear and different types of steel materials under different normal loads and sliding velocities and to explore the possibility of adding controlled normal load and sliding velocity to a mechanical process. In order to do so, a pin on disc apparatus is designed and fabricated. Experiments are carried out when different types of disc materials such as stainless steel 304 (SS 304), stainless steel 316 (SS 316) and mild steel slide against stainless steel 304 (SS 304) pin. Variations of friction coefficient with the duration of rubbing at different normal loads and sliding velocities are investigated. Results show that friction coefficient varies with duration of rubbing, normal load and sliding velocity. In general, friction coefficient increases for a certain duration of rubbing and after that it remains constant for the rest of the experimental time. The obtained results reveal that friction coefficient decreases with the increase in normal load for all the tested materials. It is also found that friction coefficient increases with the increase in sliding velocity for all the materials investigated. Moreover, wear rate increases with the increase in normal load and sliding velocity. At identical operating condition, the magnitudes of friction coefficient and wear rate are different for different materials depending on sliding velocity and normal load.

Friction Coefficient of Polymer and Composite Materials Sliding against Stainless Steel

2012 ◽  
Vol 576 ◽  
pp. 590-593
Author(s):  
Dewan Muhammad Nuruzzaman ◽  
Mohammad Asaduzzaman Chowdhury
Keyword(s):  
Stainless Steel ◽  
Composite Materials ◽  
Friction Coefficient ◽  
Glass Fiber ◽  
Normal Load ◽  
Operating Conditions ◽  
Polymer Materials ◽  
Sliding Velocity ◽  
Glass Fiber Reinforced Plastic ◽  
Glass Fiber Reinforced

An endeavor has been made to study and compare the friction coefficient of different polymer and composite materials. Experiments were carried out when stainless steel 304 (SS 304) pin slides on different types of composite and polymer materials such as cloth reinforced ebonite (commercially known as gear fiber), glass fiber reinforced plastic (glass fiber), nylon and polytetrafluoroethylene (PTFE). Experiments were conducted at normal load 5, 7.5, 10 N, sliding velocity 0.5, 0.75, 1 m/s and relative humidity 70%. Variations of friction coefficient with the duration of rubbing at different normal loads and sliding velocities were investigated. Results show that friction coefficient varies with duration of rubbing, normal load and sliding velocity. In general, friction coefficient increases with the increase in normal load and sliding velocity for all the tested materials except nylon. At identical operating conditions, the magnitudes of friction coefficient are different for different polymer and composite materials.

Effect of Friction Coefficient on the Stiffness Excitation of Gear

2011 ◽  
Vol 86 ◽  
pp. 713-716 ◽  
Author(s):  
Yu Mei Hu ◽  
De Shuang Xue ◽  
Yang Jun Pi
Keyword(s):  
Friction Coefficient ◽  
Simulation Model ◽  
Normal Load ◽  
Single Pair ◽  
Friction Coefficients ◽  
Gear Teeth ◽  
Load Distributions ◽  
Single Tooth ◽  
Element Technique ◽  
Double Teeth

This study addresses the effect of different friction coefficients on the stiffness excitation of gear using finite element technique. Firstly, the simulation model of single pair of gear teeth mesh is established, and the effect of friction coefficient on the composite stiffness values of the teeth meshing is studied. After that, simulation model of multiple pairs of gear teeth meshing is created and the normal load distributions under different friction coefficients in a single meshing cycle are calculated using quasi-static calculation method. Finally, the relationship between friction coefficient and stiffness excitation of gear system is obtained. The investigation results indicate that at the alternation place of single tooth meshing and double teeth meshing, the stiffness excitation of the system is greater under larger friction coefficient when double teeth meshing change into single tooth meshing, while the opposite situation occur when single tooth meshing change into double teeth meshing. The amplitude value of stiffness variation for single pair of teeth meshing under different friction coefficients is 2.12%, while the amplitude value of teeth loads variation for multiple pairs of teeth meshing under different friction coefficients is 22.87%.

Transition of Wear Mechanisms of Plasma Source Nitrided AISI 316 Austenitic Stainless Steel Against Ceramic Counterface

2012 ◽  
Vol 134 (1) ◽  
Author(s):  
G. Y. Li ◽  
Z. Y. Wang ◽  
M. K. Lei
Keyword(s):  
Electron Microscopy ◽  
Stainless Steel ◽  
Friction Coefficient ◽  
Wear Rate ◽  
Normal Load ◽  
Plasma Source ◽  
Specific Wear Rate ◽  
Phase Layer ◽  
Sliding Speed ◽  
Aisi 316

A single high-nitrogen face-centered-cubic (f.c.c.) phase (γN) layer formed on the plasma source nitrided AISI 316 austenitic stainless steel at a nitriding temperature of 450 °C for a nitriding time of 6 h. An approximately 17 μm-thick γN layer has a peak nitrogen concentration of about 20 at. %. Tribological properties of the γN phase layer on a ball-on-disk tribometer against an Si3N4 ceramic counterface under a normal load of 2 and 6 N with a sliding speed of 0.15 to 0.29 m/s were investigated by friction coefficient and specific wear rate measurement. Worn surface morphology and wear debris were characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM), respectively. The microhardness of the γN phase layer on the nitrided stainless steel was measured as about 15.1 GPa. The change in the friction coefficient of the γN phase layer on the stainless steel was dependent on the applied normal load, which was associated with that in the specific wear rate. Under a lower normal load of 2 N, the lower specific wear rate of the γN phase layer with a sliding speed of 0.15 m/s was obtained as 2.8 × 10−6 mm3/N m with a friction coefficient of 0.60. Under a higher normal load of 6 N, the lower specific wear rate with a sliding speed of 0.29 m/s was 7.9 × 10−6 mm3/N m with a friction coefficient of 0.80. When the applied load increased from 2 to 6 N, a transition of the wear mechanisms from oxidative to abrasive wear was found, which was derived from the oxidation reaction and the h.c.p. martensite phase transformation of the γN phase during the wear tests, respectively.

Experiment and simulation of friction coefficient of polyoxymethylene

2018 ◽  
Vol 70 (2) ◽  
pp. 273-281 ◽  
Author(s):  
Xiaoshuang Xiong ◽  
Lin Hua ◽  
Xiaojin Wan ◽  
Can Yang ◽  
Chongyang Xie ◽  
...  
Keyword(s):  
Mathematical Model ◽  
Friction Coefficient ◽  
Contact Pressure ◽  
Friction Force ◽  
Normal Load ◽  
Fe Model ◽  
Sliding Velocity ◽  
Experiment Data ◽  
Simulation Data ◽  
Content Type

Purpose The purposes of this paper include studying the friction coefficient of polyoxymethylene (POM) under a broad range of normal load and sliding velocity; developing a mathematical model of friction coefficient of POM under a broad range of normal loads and sliding velocities; and applying the model to dynamic finite element (FE) analysis of mechanical devices containing POM components. Design/methodology/approach Through pin-on-disc experiment, the friction coefficient of POM in different normal loads and sliding velocities is investigated; the average contact pressure is between 5 and 15 Mpa and the sliding velocity is from 0.05 to 0.9 m/s. A friction algorithm is developed and embedded in the FE model to simulate the friction of POM in different normal loads and sliding velocities. Findings The friction coefficient of POM against steel declines with the increase of normal loads when the contact pressure is between 5 and 15 Mpa. The friction coefficient of POM against steel increases markedly when the sliding velocity is between 0.05 and 0.15 m/s, it decreases sharply between 0.15-0.45 m/s and then it stabilizes at high sliding velocity between 0.45 and 0.9 m/s. The friction coefficient of POM in different working operations has a significant effect on contact stress and shear stress. The simulation data and experiment data of POM friction force fit very well; therefore, it can be concluded that the friction algorithm and FE model are accurate. Originality/value The friction coefficient of POM under a broad range of normal loads and sliding velocities is investigated. The friction coefficient model of POM is established as a function of normal loads and sliding velocities in the dry sliding condition. A friction algorithm is developed and embedded in the FE model of the friction of POM. The mathematical model of the friction coefficient accurately agrees with the experiment data, and simulation data and experiment data of the POM friction force fit very well.

Friction Behavior Between Epoxy and Flexible Pipes Armor Wires

2016 ◽  
Author(s):  
Diego A. Lorio ◽  
Facundo J. Wedekamper ◽  
Fabiano Bertoni ◽  
Facundo S. Lopéz ◽  
George C. Campello ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Contact Pressure ◽  
Normal Load ◽  
Surface Profile ◽  
Repeated Measurements ◽  
Analytical Models ◽  
Friction Coefficients ◽  
Wire Sample ◽  
Flexible Pipes ◽  
The Wire

The offshore industry has presented an increasing demand over the last few decades, requiring the production in deep water fields. The end fittings (EF) are critical points within the production system. Therefore, structural and fatigue analyses are essential in the EF design, making it necessary to know the stress distribution experienced by the armor wires along the EF. Numerical and analytical models are often used in order to assess the stress state. However, characteristics like geometries, materials and interactions must be previously known in order to apply these models. The purpose of this work was to analyze the arithmetic mean surface roughness (Ra) and to determine the friction coefficient (μ) for two types of armor wires when in contact with resin used to fill the EF. The resin used in the interaction with the armor wires was an epoxy filled with metallic particles. For the experimental analysis straight carbon steel armor wires with different cross-sections, typically used in 2.5″ and 8″ flexible pipes were used. Surface profile was obtained for each wire by repeated measurements along two lines over each surface. A total of three repetitions were performed in each measure line. Longitudinal roughness was determined through these profiles. Finally, friction coefficients were obtained experimentally by means of a device that allows to simulate the wire pullout and sliding process. In this device, two epoxy pads were put in contact with the surface of the analyzed wire sample, and rigid bodies in contact with the pads were used to ensure that the normal load applied is transmitted uniformly through the contact surface. The displacement rate, contact pressure between the surface of the wire and the epoxy resin pads, and axial force were recorded. The roughness in the longitudinal direction of the wires was analyzed through descriptive statistic and compared by Student’s “t” test. The highest values were obtained on wires with larger sections. This behavior is exposed on the results obtained for the friction coefficient as a function of the contact pressure. Friction coefficient for both wires was analyzed and compared using a Mann-Whitney U test. Both friction coefficients have a positive slope, indicating a small increase as the contact pressure raise. The significance value obtained for the means comparisons was p = 0.0001 and confirms that the average friction coefficient of the two wires are really different. Because of that, we conclude that is necessary to treat the EF project for different flexible pipes differentially.

scholarly journals Modeling and Analysis for Wear Performance in Dry Sliding of Epoxy/Glass/PTW Composites Using Full Factorial Techniques

2013 ◽  
Vol 2013 ◽  
pp. 1-11 ◽  
Author(s):  
M. Sudheer ◽  
Ravikantha Prabhu ◽  
K. Raju ◽  
Thirumaleshwara Bhat
Keyword(s):  
Friction Coefficient ◽  
Wear Rate ◽  
Hybrid Composites ◽  
Normal Load ◽  
Glass Fibers ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Sliding Velocity ◽  
Wear Performance ◽  
Full Factorial

The dry sliding friction and wear behavior of epoxy hybrid composites reinforced with glass fibers and a varying amount of potassium titanate whiskers (PTWs) fabricated by vacuum hand layup method were studied. The influence of normal load, sliding velocity, and whisker content on both friction coefficient and specific wear rate was investigated on a pin-on-disc machine. The tests were conducted at ambient conditions based on the 3 × 3 (3 factors at 3 levels) full factorial design. Analysis of variance (ANOVA) was performed to obtain the contribution of control parameters on friction coefficient and wear rate. The density and hardness of the composites were found to be enhanced with the PTW loading. The friction coefficient and wear resistance of the hybrid composites were found to be improved with the whisker content and were also greatly influenced by normal load and sliding velocity. A correlation between dry sliding wear behaviors of composites with wear parameters was obtained by multiple regressions. The worn out surface of selected samples was observed under scanning electron microscope (SEM) to identify wear mechanisms. This study revealed that the addition of the ceramic microfillers such as PTW improves the wear performance of the epoxy/glass polymer composites significantly.

Physical, mechanical and dry sliding wear properties of non-woven viscose fabric epoxy-based polymer composites: An optimization study

2021 ◽  
pp. 135065012110689
Author(s):  
Debabrata Panda ◽  
Krunal M Gangawane
Keyword(s):  
Polymer Composites ◽  
Sliding Wear ◽  
Normal Load ◽  
Operating Conditions ◽  
Dry Sliding Wear ◽  
Operating Parameters ◽  
Dry Sliding ◽  
Sliding Velocity ◽  
Wear Properties ◽  
Area Density

Polymer-based composites have been widely used in the enhanced tribological technologies of various automobile, aerospace industry, sports, etc. The epoxy-based polymer composites reinforced with glass fiber have significantly improved the wear inhibitors and ultimate strength along with ultra-low density than other available materials. This current research aims to fabricate a variation of such non-woven viscose-based polymer composites for various weight fractions (100–400 GSM) with a constant fiber loading of 30 wt% and subsequently analyze its physical, mechanical, and tribological properties under various operating parameters. The density of the fabricated composite exhibits an increase of magnitude with an increase in weight fraction. The composites consist of 400 GSM fabric showing a higher tensile, impact, flexural strength, hardness, and inter lamina shear strength (ILSS). A pin-on-disc wear set-up held dry sliding wear tests of various nonwoven viscose fabric-based composites under various operating parameters like sliding velocity, sliding distance, area density, and normal load. A Taguchi-based L16 orthogonal array design was utilized to estimate the optimal behavior for maximum wear resistance for operating conditions. The result reveals that the normal load over the composite contributes the highest towards wear on a composite compared to area density, sliding velocity, and distance. The wear phenomena have been verified with SEM micrographs to characterize various wear phenomena like fiber rapture, ploughing, micro-cracks, and wear lines.

Effect of Velocity and Load on the Development of Kinetic Friction at a Lubricated Steel on Polymer Interface

2012 ◽  
Author(s):  
Matthew M. Bunten ◽  
Shannon J. Timpe
Keyword(s):  
Friction Coefficient ◽  
Adhesion Force ◽  
Normal Load ◽  
Polymer Surface ◽  
Sliding Velocity ◽  
Disk Interface ◽  
Synthetic Hydrocarbon ◽  
Velocity Effect ◽  
Adhesive Effect ◽  
Soft Disk

The effect of normal load and sliding velocity on the development of friction at a lubricated steel pin on polymer disk interface was investigated. Polyoxymethylene homopolymer disks were lubricated with a lithium soap thickened synthetic hydrocarbon grease and tested against a 6 mm diameter stainless steel pin. The normal load was varied from 3 to 80 N, and the sliding velocity was varied from 0.0004 to 0.2 m/s. The engineering friction coefficient displayed a power law dependence on the external applied load, indicating a significant adhesive effect in the presence of the lubricant. The true friction coefficient was 0.04, and the average adhesion force was calculated to be 29 N. With the soft disk and hard pin configuration, velocity and time effects were found to be negligible in the presence of the dominant dependence on the normal load. However, a velocity effect emerged with steel disks and polymer pins, likely due to a temperature rise at the polymer surface.

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