Relevance of Hot Ductility Tests to Crack Sensitivity during Continuous Casting of Steel

2014 ◽  
Vol 922 ◽  
pp. 201-206
Author(s):  
Simon Großeiber ◽  
Christian Gusenbauer ◽  
Sergiu Ilie ◽  
Guillermo C. Requena ◽  
Ernst Kozeschnik

Hot tensile tests are performed on a Ni-alloyed steel after solution treating and cooling to test temperatures ranging between 600 and 950°C at strain rates of 3∙10-4and 3∙10-3/s. The critical reduction of area (RA) for damage formation is determined by means of laboratory X-ray computed tomography. The results are compared with the corresponding RA at fracture traditionally used for assessing hot ductility and crack sensitivity during straightening of the slab. We demonstrate that using RA at fracture is inadequate for evaluating hot ductility in the austenite phase region at temperatures varying with the strain rate. Hot ductility curves more relevant for slow strain rate deformation are determined.

2021 ◽  
Vol 40 (1) ◽  
pp. 228-240
Author(s):  
Yaxu Zheng ◽  
Wei Shen ◽  
Liguang Zhu ◽  
Zhihong Guo ◽  
Qi Wang ◽  
...  

Abstract The hot tensile tests were conducted in this study to investigate the effects of Nb, B, Mo, and V on hot ductility of 25CrMo alloy steel in a temperature range of 650–850°C with strain rates of 0.005 and 0.5 s−1. Besides, the influences of ferrite transformation and precipitates on hot ductility were also investigated by the use of SEM and TEM. Thermo-Calc and J Mat Pro were used for calculating equilibrium precipitates and CCT curves, respectively. The results indicated that the hot ductility is deteriorated with the addition of 0.04% Nb due to Nb(C,N) particles and ferrite transformation. The addition of B inhibits ferrite transformation and improves hot ductility. The hot ductility is improved with increasing strain rate from 0.005 to 0.5 s−1 due to the nucleation and growth behavior of ferrite. The fast strain rate promotes nucleation of ferrite; however, the ferrite has no sufficient time to grow up. The addition of Mo inhibits ferrite transformation and improves hot ductility. The addition of 0.12% V has no obvious effect on ferrite transformation. The hot ductility has deteriorated a little with the addition of 0.12% V due to the solution V that increases stress during hot deformation.


2015 ◽  
Vol 60 (2) ◽  
pp. 605-614 ◽  
Author(s):  
T. Kvačkaj ◽  
A. Kováčová ◽  
J. Bidulská ◽  
R. Bidulský ◽  
R. Kočičko

AbstractIn this study, static, dynamic and tribological properties of ultrafine-grained (UFG) oxygen-free high thermal conductivity (OFHC) copper were investigated in detail. In order to evaluate the mechanical behaviour at different strain rates, OFHC copper was tested using two devices resulting in static and dynamic regimes. Moreover, the copper was subjected to two different processing methods, which made possible to study the influence of structure. The study of strain rate and microstructure was focused on progress in the mechanical properties after tensile tests. It was found that the strain rate is an important parameter affecting mechanical properties of copper. The ultimate tensile strength increased with the strain rate increasing and this effect was more visible at high strain rates$({\dot \varepsilon} \sim 10^2 \;{\rm{s}}^{ - 1} )$. However, the reduction of area had a different progress depending on microstructural features of materials (coarse-grained vs. ultrafine-grained structure) and introduced strain rate conditions during plastic deformation (static vs. dynamic regime). The wear behaviour of copper was investigated through pin-on-disk tests. The wear tracks examination showed that the delamination and the mild oxidational wears are the main wear mechanisms.


2014 ◽  
Vol 788 ◽  
pp. 334-339 ◽  
Author(s):  
Dan Yuan ◽  
Lei Wang ◽  
Yang Liu ◽  
Xiu Song ◽  
Jia Hua Liu

The dynamic strain aging (DSA) behavior of SA508-III steel was evaluated through tensile tests with different strain rates from 10-4 to 10-1s-1 at 350°C. The OM, SEM and TEM were carried out to observe the microstructures and fracture morphologies of the steel. The results show that the serrated flows appear in the stress-strain curves when the strain rate is between 10-3~10-2s-1, indicating that DSA occurs. Under the strain rate range, the tensile strength increases and the elongation and the reduction of area decrease. However, the fracture surface of the steel after tensile tests is still ductile. DSA in SA508-III steel at the strain rates from10-3 to 10-2s-1 is mainly caused by the interaction between the internal solute atoms and dislocations, which leads to the dislocations multiplication and the formation of sub-grain boundaries and dislocation cell structure.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1598
Author(s):  
Yu Guo ◽  
Yu Zhao ◽  
Shenhua Song

Advanced SA508-4N RPV steel samples, unadded, P-added, and P+Ce-added, are investigated on their hot ductility behavior. Hot tensile tests are carried out in the temperature range of 750 to 1000 °C through a Gleeble 1500D machine. It is demonstrated that the deformation temperatures of all the three steels are located in the austenite single-phase region. There is no ductility trough present for the P+Ce-added steel, but the unadded one exhibits a deep ductility trough. The reduction of area (RA) of the former is always higher than 75% and increases with rising temperature until reaching ~95% at 900 °C or above, whereas the lowest RA value of the latter is only ~50% at 850 °C. Microanalysis indicates that the grain boundary segregation of P and Ce takes place in the tested P+Ce-added steel. This may restrain the boundary sliding so as to improve the hot ductility behavior of the steel. Furthermore, the addition of P and Ce is able to facilitate the occurrence of the dynamic recrystallization (DR) of the steel, lowering the initial temperature of DR from ~900 to ~850 °C and thereby enhancing the hot ductility performance. Consequently, the combined addition of P and Ce can significantly improve the hot ductility of SA508-4N RPV steel, thereby improving its continuous casting performance and hot workability.


1993 ◽  
Vol 305 ◽  
Author(s):  
J. C. Arnold ◽  
A. R. Eccott

AbstractThe effects of physical ageing and prior immersion time on the ESC behaviour of polycarbonate in ethanol were studied. Constant strain rate tensile tests were performed at a range of strain rates for samples with ageing times varying from 100 hours to 3000 hours and for prior immersion times of between 1 hour and 500 hours. Comparison of tests performed in ethanol and in air gave a good indication of the point of craze initiation. The results showed that there was a reduction in strain to crazing as the strain rate decreased, apart from with the lowest strain rate used. A longer prior immersion time also promoted craze formation. Both of these results are attributable to diffusion effects. Physical ageing had little effect on the ESC behaviour, due to the large amounts of deformation encountered in this system.


2020 ◽  
Vol 321 ◽  
pp. 13003
Author(s):  
Zimin Lu ◽  
Jiao Luo ◽  
Miaoquan Li

Effect of strain rate on α-lath thickness of TC17 alloy with a basketweave microstructure was studied in the present work. For this purpose, this alloy was deformed in the β phase region and subsequently soluted and aged in α+β phase region. Moreover, optical micrograph (OM) and electron backscatter diffraction (EBSD) were applied to analyze the change of lath thickness at different strain rates. The result showed that α-lath thickness increased with increasing strain rate. This phenomenon was possibly attributed to the higher degree of variant selection (DVS) at higher strain rate (0.1 s-1). The higher DVS was beneficial for the formation of parallel α-lath colonies during cooling after deformation. And, these parallel α-lath colonies would more easily grow up and coarsen during subsequent heat treatment. Therefore, α-lath at higher strain rate is more thick.


DYNA ◽  
2016 ◽  
Vol 83 (195) ◽  
pp. 77-83 ◽  
Author(s):  
María José Quintana Hernández ◽  
José Ovidio García ◽  
Roberto González Ojeda ◽  
José Ignacio Verdeja

The use of Cu and Ti in Zn alloys improves mechanical properties as solid solution and dispersoid particles (grain refiners) may harden the material and reduce creep deformation. This is one of the main design problems for parts made with Zn alloys, even at room temperature. In this work the mechanical behavior of a Zn-Cu-Ti low alloy is presented using tensile tests at different strain rates, as well as creep tests at different loads to obtain the value of the strain rate coefficient m in samples parallel and perpendicular to the rolling direction of the Zn strip. The microstructure of the alloy in its raw state, as well as heat treated at 250°C, is also analyzed, as the banded structure produced by rolling influences the strengthening mechanisms that can be achieved through the treatment parameters.


2005 ◽  
Vol 297-300 ◽  
pp. 905-911 ◽  
Author(s):  
Xu Chen ◽  
Li Zhang ◽  
Masao Sakane ◽  
Haruo Nose

A series of tensile tests at constant strain rate were conducted on tin-lead based solders with different Sn content under wide ranges of temperatures and strain rates. It was shown that the stress-strain relationships had strong temperature- and strain rate- dependence. The parameters of Anand model for four solders were determined. The four solders were 60Sn-40Pb, 40Sn-60Pb, 10Sn-90Pb and 5Sn-95Pb. Anand constitutive model was employed to simulate the stress-strain behaviors of the solders for the temperature range from 313K to 398K and the strain rate range from 0.001%sP -1 P to 2%sP -1 P. The results showed that Anand model can adequately predict the rate- and temperature- related constitutive behaviors at all test temperatures and strain rates.


1991 ◽  
Vol 113 (4) ◽  
pp. 475-484 ◽  
Author(s):  
K. P. Jen ◽  
J. N. Majerus

This paper presents the evaluation of the stress-strain behavior, as a function of strain-rate, for three tin-lead solders at room temperature. This behavior is critically needed for reliability analysis of printed circuit boards (PCB) since handbooks list minimal mechanical properties for the eutectic solder used in PCBs. Furthermore, most handbook data are for stable eutectic microstructure whereas PCB solder has a metastable microstructure. All three materials were purchased as “eutectics.” However, chemical analysis, volume fraction determination, and microhardness tests show some major variations between the three materials. Two of the materials have a eutectic composition, and one does not. The true stress-strain equations of one eutectic and the one noneutectic material are determined from compressive tests at engineering strain-rates between 0.0002/s and 0.2/s. The second eutectic material is evaluated using tensile tests with strain-rates between 0.00017/s and 0.042/s. The materials appear to exhibit linear elastic behavior only at extremely small strains, i.e., less than 0.0005. However, this “elastic” behavior showed considerable variation, and depended upon the strain rate. In both tension and compression the eutectic alloy exhibits nonlinear plastic behavior, i.e., strain-softening followed by strain-hardening, which depends upon the strain rate. A quadratic equation σy = σy(ε˚/ε˚0) + A(ε˚/ε˚0)ε + B(ε˚/ε˚0)ε2 fit to the data gives correlation coefficients R2 > 0.91. The coefficients σy(ε˚/ε˚0), A(ε˚/ε˚0), B(ε˚/ε˚0) are fitted functions of the normalized engineering strain rate ε˚/ε˚0. Replicated experiments are used at each strain-rate so that a measure of the statistical variation could be estimated. Measures of error associated with the regression analysis are also obtained so that an estimate of the total error in the stress-strain relations can be made.


2020 ◽  
pp. 089270572094422
Author(s):  
Mohammadali Shirinbayan ◽  
Joseph Fitoussi ◽  
Farid Kheradmand ◽  
Arash Montazeri ◽  
Peiyuan Zuo ◽  
...  

Influence of loading temperature on the damage mechanism of polyphenylene sulfide (PPS) reinforced by glass fiber (PPS/GF30) under tension was experimentally studied from quasi-static (QS) to high strain rates. Two kinds of PPS/GF30 samples were prepared: PPS-0° and PPS-90° (correspond to fibers oriented parallel and perpendicular to the injection direction, respectively). After microscopic observation and thermomechanical characterizations by dynamic mechanical analysis, tensile tests up to failure with strain rates varying from 10−3 s−1 to 100 s−1 have been carried out at 25°C and 120°C with regard to PPS/GF30 glass transition temperature. To achieve the coupling effect of high strain rate and high temperature, a special chamber was designed to install on the servo-hydraulic machine. The results of QS tensile tests confirm the significant effect of fiber orientation and temperature on the Young’s modulus, the ultimate stress, and strain. High strain tensile test results showed that the PPS/GF30 composite is strain rate dependent at both temperatures. The results indicated that Young’s modulus remains constant by strain rate increasing at both temperatures while ultimate stress and strain are increased. No significant damage has been observed at 25°C in QS loading, whereas the macroscopic damage variable is increased to 20% at 120°C. Debonding at the fiber–matrix interface is the main damage mechanism at 120°C.


Sign in / Sign up

Export Citation Format

Share Document