Cooling Rate, Microstructure and Property Studied of Spray Cooling of Heavy Shell Ring Rolling

2014 ◽  
Vol 941-944 ◽  
pp. 2414-2419
Author(s):  
Jian Liang Sun ◽  
Zheng Yi Jiang ◽  
Feng Jia ◽  
Yong Zhen Zhang

In the present work, detailed studies were made on the transformation characteristics, microstructure and mechanical properties of heavy shell ring (HSR) in the spray cooling process. The spray cooling device of HSR was designed. The 2.25Cr1Mo0.25V steel used in production of HSR for hydrogenation reactor was selected as the testing material. The simulation of spray cooling of HSR was carried out on ABAQUS. The constitutive model and continuous cooling transformation (CCT) diagram of 2.25Cr1Mo0.25V were determined. CCT diagram, metallograph and SEM results show that the bainite forms throughout the cooling rate range from 0.5 to 10 ℃/s, and martensite begins to be produced by increasing the cooling rate higher than 60℃/s; when the cooling rate is 10 ℃/s, with the increase of the deformation degrees, the ferrite grain size becomes small, the yield strength and tensile strength increase, the elongation decrease, So it is good for refining the grain to increase the deformation. The yield strength, tensile strength and elongation were obtained under different cooling technology.

2021 ◽  
Author(s):  
Max Olsen ◽  
Ragni Hatlebakk ◽  
Chris Holcroft ◽  
Roar Egil Flatebø ◽  
Asif Hoq ◽  
...  

Abstract This paper reports the development and testing, of a Phosphate controlled dissolution glass composition used to strengthen the matrix of chalk whilst retaining the permeability of the rock, facilitating improved hydrocarbon recovery in unstable wells. Multiple versions of the glass solutions and different types of colloidal silica were extensively tested in the laboratory to determine injectability and reactivity with calcium carbonate rocks. The goal of the testing was to determine the best performing solution for use in a field trial in the Norwegian North Sea. The laboratory testing included filtration and core flood tests to determine the injectability of the solutions and post treatment permeability, and Brazilian strength tests to determine the tensile strength of the treated chalk cores. The filterability was tested through filter screen sizes ranging from 5 to 0.6 µm. Core flood testing was performed on 10 cm long chalk cores with 1.5 mD permeability. The glass solutions showed the best results in the filtration and core flood testing, achieving significantly greater invasion depth than any of the colloidal silica samples. The phosphate glass treated chalk cores maintained 70 to 100% of the original permeability while delivering a 3 to 5 fold tensile strength increase. The lab tests demonstrated the potential of a glass based treatment to strengthen chalk formations without impeding permeability.Based on the promising results from the lab tests, it was decided to trial the selected glass solution in a mature vertical proppant fractured well. The test confirmed that the glass solution could be pumped into the well, but the test failed pre-maturely after two months of varied production, and the trial will not be covered in this paper.However, due to the high value in being able to stabilize chalk in the field, the Operator is evaluating a new trial in a horizontal well, and learnings from the first trial will be used to inform further lab tests in the next phase. The glass solution used in this trial is being further developed to be used in other formation types, such as sand and non-calcium containing reservoirs.


2021 ◽  
Vol 1019 ◽  
pp. 102-109
Author(s):  
Endow Mazumder ◽  
L.V. Prasad M.

The primary goal of this work is to report the results of the experimental outcome of Geopolymer concrete (GEO-C) which is prepared and cured at room temperature. GEO-C is prepared using a blend of ground granulated blast furnace slag (GGSG) and F Class Fly Ash, and the replacement is ranged from 0% to 100% of binder material, to find the optimum dosage of binder material. Sodium Hydroxide (NaOH) and Sodium Silicate (Na2SiO3) which are alkaline in nature, used primarily as an activating agent for the polymerization process of geopolymer. Experiments were conducted on samples by fixing the NaOH concentration as 14M for optimum strength and the alkaline activator ratio is fixed as one. Mechanical properties of GEO-C like compressive strength, rupture modulus (i.e. flexural strength), and split tensile strength were evaluated at the ages 7, 14, 28 days. From the results, it is observed that with the addition of GGSG in the blend the compressive, flexural, and tensile strength increase but there is a drastic reduction in the workability of the mixture.


2006 ◽  
Vol 324-325 ◽  
pp. 671-674
Author(s):  
Wang Xiang ◽  
Xiao Hua Xue

TiCp/ZA-12 composites have been fabricated by XDTM method and stirring-casting techniques. The tests for mechanical properties reveal that the tensile strength and strength increase with increasing fraction of TiC particles. When the fraction of TiC particles increase up to 10%, the tensile strength and yield strength are 390MPa and 340MPa, respectively and they increase by 11% and 17% than that of matrix respectively. From the analysis of fractography we can see that mixed fracture of cleavage fracture and dimple fracture exists in the TiCp/ZA-12 composites, and fractured particles are not found. Finally the fracture model of composites has been established based on the experimental results.


Carbon ◽  
1998 ◽  
Vol 36 (9) ◽  
pp. 1327-1330 ◽  
Author(s):  
J. Mittal ◽  
H. Konno ◽  
M. Inagaki ◽  
O.P. Bahl

2014 ◽  
Vol 1004-1005 ◽  
pp. 179-182
Author(s):  
Fang Fang ◽  
Li Bo Pan

A series of annealing parameters including the cooling rate and overaging time, especially ultra high cooling rate of a ultra-low carbon auto steel were conducted on HDPS (hot dipping process simulator) in experiment. The research results show that, when samples were conducted under extra fast cooling rate higher than 30 °C/s, yield and tensile strength almost changed not when cooling rate increased from 30 to 50 °C/s, as cooling rate reached 90 °C/s, the strength and elongation changed more rapidly. When the overaging time changed from 130 to 300 s, the elongation was more sensitive, changed from 19.7 to 25.6 %. Yield and tensile strength were not sensitive when aging time was below 213 s, but with increasing aging as high as 300 s, the yield strength decreased 11 MPa, and tensile strength decreased 21 MPa.


2011 ◽  
Vol 391-392 ◽  
pp. 214-218
Author(s):  
Hai Shen Sun ◽  
Guo Ping Li ◽  
Wen Chen

The thermomechanical control processing (TMCP) was conducted through the adjustment of the rolling technological parameters to the test steel. The influence of the finishing temperature, cooling rate and alloying elements to the microstructure and mechanical properties was investigated by comprehensive utilization of grain refining strengthening and second phase strengthening.The results show that the microstructure was mainly composed of bainite, ferrite and second phase TiC; at the finishing temperature of 870°C, the yield strength was 596.7 MPa, the tensile strength reached 748.5 MPa, the elongation ratio was 20.17%; at high cooling rate of 16°C/s, the yield strength achieved 616.7 MPa, the tensile strength reached 785.5 MPa, the tensile ratio reduced for 0.78, and the elongation ratio enhanced to 20.92%. And the quantity of bainite increased with the raise of finishing temperature from 800°C to 870°C, which improved the hardness and wear resistance of the steel.


2012 ◽  
Vol 535-537 ◽  
pp. 545-548 ◽  
Author(s):  
Qing Bo Yu

Using thermo-mechanical controlled process, the experiment on the yield-strength ratio of low-carbon alloy steel was carried out and the effect of ferrite grain size on the yield-strength ratio of steel was discussed. Theory analysis and the experimental results indicate that the smaller ferrite grain size is, the higher the yield-strength ratio is. In addition, the regression formulas on yield and tensile strength are also obtained.


Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5352
Author(s):  
Gui-Ying Qiao ◽  
Zhong-Tao Zhao ◽  
Xian-Bo Shi ◽  
Yi-Yin Shan ◽  
Gu Yu ◽  
...  

The strength and plasticity balance of F/B dual-phase X80 pipeline steels strongly depends on deformation compatibility between the soft phase of ferrite and the hard phase of bainite; thus, the tensile strength of ferrite and bainite, as non-negligible factors affecting the deformation compatibility, should be considered first. In this purely theoretical paper, an abstract representative volume elements (RVE) model was developed, based on the mesostructure of an F/B dual-phase X80 pipeline steel. The effect of the yield strength difference between bainite and ferrite on tensile properties and the strain hardening behaviors of the mesostructure was studied. The results show that deformation first occurs in ferrite, and strain and stress localize in ferrite prior to bainite. In the modified Crussard-Jaoul (C-J) analysis, as the yield strength ratio of bainite to ferrite (σy,B/σy,F) increases, the transition strain associated with the deformation transformation from ferrite soft phase deformation to uniform deformation of ferrite and bainite increases. Meanwhile, as the uncoordinated deformation of ferrite and bainite is enhanced, the strain localization factor (SLF) increases, especially the local strain concentration. Consequently, the yield, tensile strength, and yield ratio (yield strength/tensile strength) increase with the increase in σy,B/σy,F. Inversely, the strain hardening exponent and uniform elongation decrease.


2014 ◽  
Vol 59 (4) ◽  
pp. 1713-1716 ◽  
Author(s):  
R. Dąbrowski

Abstract Mechanical properties of the two-phase titanium alloy Ti6Al7Nb, after the heat treatment based on soaking this alloy in the α + β range, cooling in water or oil and ageing at two selected temperatures, were determined in the hereby paper. The alloy mechanical properties were determined in tensile and impact tests, supported by the fractographic analysis of fractures. In addition, its hardness was measured and the analysis of changes occurring in the microstructure was performed for all variants of the alloy heat treatment. Regardless of the applied cooling rate of the alloy, from a temperature of 970°C followed by ageing at 450 and 650°C, none essential changes were noticed in its microstructure. It was shown that applying less intensive cooling medium (oil) instead of water (before tempering) decreases strength properties indicators, i.e. tensile strength and yield strength as well as hardness (only slightly). The decrease of the above mentioned indicators is accompanied by an increase of an elongation and impacts strength. Fractures of tensile and impact tests are of a ductile character regardless of the applied heat treatment.


TAPPI Journal ◽  
2011 ◽  
Vol 10 (2) ◽  
pp. 17-24 ◽  
Author(s):  
ALESSANDRA GERLI ◽  
LEENDERT C. EIGENBROOD ◽  
SANNA NURMI

Various uncoated woodfree papers produced on a pilot paper machine were characterized for picking resistance, using an IGT printability tester, and standard sheet properties. The papers were produced with and without surface sizing or a debonding agent, with different filler types (ground calcium carbonate [GCC] or precipitated calcium carbonate [PCC]) and levels (20% and 25%), and by varying the calendering conditions. The goal was to assess the relationship between surface strength of these sheets and their bulk strength properties, such as tensile strength and internal bond. Variables such as the use of a debonding agent or the application of surface size had equal effect on picking resistance and tensile strength. Increase of filler content in paper or replacement of GCC with PCC reduced picking resistance, tensile strength, and internal bond. Increase of the calendering load, for both GCC and PCC sheets, reduced picking resistance but left tensile strength and internal bond unaffected. Picking resistance of the 25% PCC-containing sheets was affected at a significantly larger extent by an increase in calendering load than picking resistance of the 25% GCC-containing sheets. These results point out that the surface of a highly filled PCC sheet is particularly sensitive to surface damage by calendering.


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