Ceramic Membrane Made with Inorganic Residue

2017 ◽  
Vol 14 ◽  
pp. 60-85
Author(s):  
H. Lucena Lira ◽  
R.C. de Oliveira Lima ◽  
Iliana Oliveira Guimarães ◽  
G. Araújo Neves ◽  
R. Nóbrega Tavares ◽  
...  
Keyword(s):  
Pore Size ◽  
Water Flow ◽  
Ceramic Membrane ◽  
Average Particle Size ◽  
Ceramic Membranes ◽  
Industrial Wastes ◽  
Effluent Treatment ◽  
Average Particle ◽  
Flow Measurements ◽  
Mineralogical Characterization

Industrial wastes reuse becomes attractive to raw materials economy and to avoid environmental problems. The aim of this study is to develop and characterize tubular ceramic membranes using in their composition inorganic residues generated in the industries, such as, granite, alumina residue from calcination process and kaolin. Initially, it was performed the physical chemical and mineralogical characterization of the residues. Different formulations of ceramic masses have been studied with incorporation of residue, clay and additives for producing tubular membranes through the extrusion process. The membranes were characterized by SEM and flow measurements with distilled water. The membranes were applied to effluent treatment from textile and oil industry. The granite residue showed a high content of SiO2and Al2O3in its chemical composition and significant amount of iron and calcium oxides resulting from the granite processing. The granite residue presented average particle size of 13.98 µm. The residue from alumina process contain gibbsite and α-alumina, and average particles size of 15.68 µm. The residue from kaolin processing presented high content of quartz and alumina and average particles size of 29.0 µm. The tubular membrane produced with granite residue presented porosity from 17 to 30%, pores size in the range of 0.06 to 0.14µm and water flow from 10 (at 2 Bar) to 24 L/h.m2(at 4 Bar). These membranes retained 100% of indigo particles and was effective in the separation of indigo. The membrane prepared with alumina residue presented porosity close to 58% , pore size of 0.96 µm and water flow from 68 to 80 L/h.m2(at 2 Bar). These membranes were applied with successes in the separation of water from emulsion (100 ppm oil/water) with rejection above 96%. The membrane prepared with kaolin residue presented pore size from 0.16 to 0.22 µm, porosity from 41 to 44% and water flow from 53 to 70 L/h.m2. The ceramic membranes with industrial residues were successfully produced and applied in the treatment of industrial effluents.

Characterization of Industrial Wastes, Glass and Ceramic Wool

2012 ◽  
Vol 727-728 ◽  
pp. 1585-1590
Author(s):  
Neuza Evangelista ◽  
Jorge Alberto Soares Tenório ◽  
José Roberto Oliveira ◽  
Paulo R. Borges ◽  
Taiany Coura M. Ferreira
Keyword(s):  
Average Particle Size ◽  
Amorphous Structure ◽  
Glass Wool ◽  
Industrial Wastes ◽  
Average Particle ◽  
X Rays ◽  
Ceramic Fibers ◽  
High Concentrations ◽  
Reduction Of Energy Consumption ◽  
Superior Corrosion Resistance

Ceramic fibers are characterized by their light weight, high degree of purity, low heat storage, low thermal conductivity, thermal shock resistance and superior corrosion resistance in high-temperature environments. In addition, they can be produced extensively in substitution to all materials used in the coating of almost all heating equipment as well as contributing to the reduction of energy consumption. Such characteristics make them ideal in the coating of distributors, mufflers, heating ovens, among others, as highly demanded by the mining and metallurgical industries, among others. After use in the process of industrial production, generated waste will lose their insulation capacity and thus require safe disposal. The present work focuses specifically on ceramic and glass wools aiming at an evaluation of their recycling prospect of incorporation into cement mortars and concrete. This residues were pulverized and displayed ~30µm average particle size. The scan electronic microscopy (SEM) presented elongated, thin and straight particles, which is very different than flocular structure of cement. The X-rays diffraction revealed amorphous structure for glass wool and crystalline structure for ceramics wool. The chemical analysis showed high concentrations of Al2O3 and silica in both residues, with higher percentage of calcium oxide in glass wool.

Performance and fouling characteristics of different pore-sized submerged ceramic membrane bioreactors (SCMBR)

2009 ◽  
Vol 59 (11) ◽  
pp. 2213-2218 ◽  
Author(s):  
Le Jin ◽  
How Yong Ng ◽  
Say Leong Ong
Keyword(s):  
Pore Size ◽  
Ceramic Membrane ◽  
Membrane Separation ◽  
Rejection Rate ◽  
Ceramic Membranes ◽  
Ammonia Nitrogen ◽  
Membrane Bioreactors ◽  
Membrane Pore ◽  
Toc Removal ◽  
Membrane Pore Size

The membrane bioreactor (MBR), a combination of activated sludge process and the membrane separation system, has been widely used in wastewater treatment. However, 90% of MBR reported were employing polymeric membranes. The usage of ceramic membranes in MBR is quite rare. Four submerged ceramic membrane bioreactors (SCMBRs) with different membrane pore size were used in this study to treat sewage. The results showed that the desirable carbonaceous removal of 95% and ammonia nitrogen removal of 98% were obtained for all the SCMBRs. It was also showed that the ceramic membranes were able to reject some portions of the protein and carbohydrate, whereby the carbohydrate rejection rate was much higher than that of protein. Membrane pore size did not significantly affect the COD and TOC removal efficiencies, the composition of EPS and SMP or the membrane rejection rate, although slight differences were observed. The SCMBR with the biggest membrane pore size fouled fastest, and membrane pore size was a main contributor for the different fouling potential observed.

scholarly journals Phosphate Mine Tailing Recycling in Membrane Filter Manufacturing: Microstructure and Filtration Suitability

Minerals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 318 ◽  
Author(s):  
Mohamed Loutou ◽  
Wafa Misrar ◽  
Mohammed Koudad ◽  
Mohammed Mansori ◽  
Liga Grase ◽  
...  
Keyword(s):  
Mine Tailings ◽  
Textile Industry ◽  
Ceramic Membrane ◽  
Membrane Filter ◽  
Mercury Porosimetry ◽  
Industrial Effluent ◽  
Ceramic Membranes ◽  
Effluent Treatment ◽  
Membrane Filters ◽  
Phosphate Mine

Ceramic membrane filters based on industrial by-products can be considered to be a valorization alternative of phosphate mine tailings, even more so if these ceramic membranes are used in the industrial wastewater treatment due to their good mechanical, chemical, and thermal resistance. The depollution of textile industry rejections with this method has not been studied in detail previously. In this work, ceramic membrane filters have been manufactured from natural clay and phosphate mine tailings (phosphate sludge). Blends of the abovementioned materials with a pore-forming agent (sawdust, up to 20 wt. %) were investigated in the range 900–1100 °C using thermal analysis, X-ray diffraction, scanning electron microscopy, and mercury porosimetry. Ceramic properties were measured as a function of firing temperature and sawdust addition. Filtration tests were carried out on samples with advantageous properties. The results showed that gehlenite together with diopside neoformed from lime decomposed carbonates and breakdown products of clay minerals, while calcium phosphate derived from partial decomposition of fluorapatite. Both quartz and fluorapatite resisted heating. The results of the experimental design showed that the variations of physical properties versus processing factors were well described by the polynomial model. Filtration results are quite interesting, allowing these membranes to be used in industrial effluent treatment.

scholarly journals Aggregation of Nanochemical Microcrystals in Urine Promotes the Formation of Urinary Calculi

2020 ◽  
Vol 2020 ◽  
pp. 1-8
Author(s):  
Yanting Lou ◽  
Wei He ◽  
Zhengyao Song
Keyword(s):  
Particle Size ◽  
Pore Size ◽  
Average Particle Size ◽  
Colorimetric Method ◽  
Urinary Calculi ◽  
Control Group ◽  
Average Particle ◽  
Public Attention ◽  
Flame Atomic Absorption ◽  
Experimental Group

With the increasing incidence and recurrence rate of urinary calculi, urinary calculi have become a serious health risk, and the research on urinary calculi has become the focus of public attention. At present, the research results on the formation mechanism of urinary calculi are not ideal, and there is no unified conclusion. In order to further study the influencing factors of the formation of urinary calculi and provide new ideas for the prevention and clinical treatment of urinary calculi, the influence of agglomeration of nanochemical microcrystals in urine on urinary calculi was studied in this paper. In this study, fresh morning urine was collected from 10 urological stone patients and 10 healthy controls without urological stone in the urology department of a hospital. After processing the experimental specimens, we first use flame atomic absorption spectrometry and alcian blue colorimetric method to detect the content of Ca2+ and citrate in the urine and then use the nanoparticle size analyzer to detect the microcrystals in the urine. Diameter, distribution, degree of aggregation and potential, and finally HRTEM observation to observe the morphology, chemical composition, and element composition of the nanocrystals. The results showed that the content of Ca2+ and lemon hydrochloric acid in the urine of the experimental group was lower than that of the control group. The particle size of the nanocrystals increased with the increase in the pore size of the membrane. The average particle size of the experimental group increased gradually from 163 ± 31 nm to 3219 ± 863 nm, while the average particle size of the control group increased from 183 ± 65 nm to 997 ± 522 nm. The mean value of the potential decreased with the increase in the pore size of the filter membrane. The change amplitude of the experimental group was 6.57 mV, while the change amplitude of the control group was only 1.75 mV. In the composition of nanocrystals, element O accounts for the most, accounting for 42.54% of all elements. This indicates that the aggregation of nanocrystals in urine will lead to the rapid increase in the size of nanocrystals, which will eventually lead to the formation of stones.

Removal of bacteriophages with different surface charges by diverse ceramic membrane materials in pilot spiking tests

2012 ◽  
Vol 66 (1) ◽  
pp. 151-157 ◽  
Author(s):  
B. Hambsch ◽  
M. Bösl ◽  
I. Eberhagen ◽  
U. Müller
Keyword(s):  
Pore Size ◽  
Ceramic Membrane ◽  
Ceramic Membranes ◽  
Pilot Scale ◽  
Size Exclusion ◽  
Feed Water ◽  
Surface Charges ◽  
Membrane Materials ◽  
Pore Sizes ◽  
Microfiltration Membranes

This study examines mechanisms for removal of bacteriophages (MS2 and phiX174) by ceramic membranes without application of flocculants. The ceramic membranes considered included ultra- and microfiltration membranes of different materials. Phages were spiked into the feed water in pilot scale tests in a waterworks. The membranes with pore sizes of 10 nm provided a 2.5–4.0 log removal of the phages. For pore sizes of 50 nm, the log removal dropped to 0.96–1.8. The membrane with a pore size of 200 nm did not remove phages. So, the removal of both MS2- and phiX174-phages depended on the pore size of the membranes. But apart from pore size also other factors influence the removal of phages. Removal was 0.5–0.9 log higher for MS2-phages compared with phiX174-phages. Size exclusion seems to be the major but not the only mechanism which influences the efficiency of phage removal by ceramic membranes.

Nanoporous Alumina Membranes for Enhancing Hemodialysis

2006 ◽  
Vol 1 (1) ◽  
pp. 79-83 ◽  
Author(s):  
Zhongping Huang ◽  
Weiming Zhang ◽  
Jianping Yu ◽  
Dayong Gao
Keyword(s):  
Sulfuric Acid ◽  
Hydraulic Conductivity ◽  
Oxalic Acid ◽  
Pore Size ◽  
Ceramic Membrane ◽  
Ceramic Membranes ◽  
Alumina Membranes ◽  
Self Organized ◽  
Nanopore Structure ◽  
Hemodialysis Membrane

The nonuniformity of pore size and pore distribution of the current hemodialysis membrane results in low efficiency of uremic solute removal as well as the loss of albumin. By using nanotechnology, an anodic alumina membrane (ceramic membrane) with self-organized nanopore structure was produced. The objective of this study was to fabricate nanoporous alumina membranes and investigate the correlation between various anodization conditions and the pore characteristics in order to find its potential application in artificial kidney/hemodialysis. An aluminum thin film was oxidized in two electrolytes consisting of 3% and 5% sulfuric acid and 2.7% oxalic acid. The applied voltages were 12.5, 15, 17.5, and 20V for sulfuric acid and 20, 30, 40, and 50V for oxalic acid. Pore size and porosity were determined by analyzing Scanning Electron Microscopy (SEM) images and hydraulic conductivity was measured. Results show that pore size increased linearly with voltage. Acid concentration affected pore formation but not pore size and pore distribution. Hydraulic conductivity of the ceramic membrane was higher than that of the polymer dialysis membrane. The optimal formation conditions for self-organized nanopore structure of the ceramic membrane were 12.5-17.5V in 3–5% sulfuric acid at 0°C. Under these conditions, ceramic membranes with pores size of ∼10nm diameter can be produced. In conclusion, we used anodic alumina technology to reliably produce in quantity ceramic membranes with a pore diameter of 10-50nm. Because of more uniform pore size, high porosity, high hydraulic conductivity, and resistance to high temperature, the ceramic membrane has the potential application as a hemodialysis membrane.

scholarly journals The Effect of Rice Husk Addition as Additive Materials on the Characterization of Ceramic Membrane and Their Application on Water River Treatment Process

2019 ◽  
Vol 4 (1) ◽  
pp. 11
Author(s):  
Sisnayati Sisnayati ◽  
Ria Komala ◽  
Retno Suryani
Keyword(s):  
Pore Size ◽  
River Water ◽  
Iron Powder ◽  
Rice Husk ◽  
Ceramic Membrane ◽  
Ceramic Membranes ◽  
Component Composition ◽  
Complete Separation ◽  
Outer Diameter ◽  
Bet Analysis

This study aims to study how the effect of adding rice husk additives to the characteristics of ceramic membranes with various variations of membrane-forming component composition in terms of surface morphology and pore size of the membrane produced. This research is expected to be used by the community as an alternative treatment of river water into clean water. In this study, the variables studied were the composition of the membrane constituent namely clay, iron powder and rice husk  as an additives. The ceramic membrane was designed in the form of a tube, made from a mixture of clay, iron powder and rice husk with a diameter of 5 cm, an outer diameter of 6 cm, a thickness of 1 cm and a length of 25 cm. Housing membrane was made of glass fiber with an outer diameter of 9 cm, an inner diameter of 8.5 cm and a length of 30 cm. Making ceramic membranes were from clay, iron powder and rice husk with a ratio of 87.5%, 2.5%, 10%, 77.5%, 2.5%, 20% and 77.5%, 2.5%, 15%.  The river water was treated by flowing to the complete separation process. It was taken every 15 minutes, 30 minutes, 45 minutes, 60 minutes, 75 minutes, 90 minutes. Every sampling, the permeate volume was determined. Permeat events were analyzed for chemical parameters in the form of iron (Fe), Manganese (Mn) and Zinc (Zn). Based on the SEM-EDS analysis on the ceramic membrane produced shows that the membrane was classified in the microfiltration membrane group with a random and asymmetrical pore size and structure. According to the BET analysis on ceramic membranes shows that the best ceramic membrane produced in this study is C ceramic membrane with a clay composition of 87.5%; 10% of rice husk; and 2.5% of iron powder with a pore size of 2.8 μm and a large surface area of ​​45.38 m2/g. The difference in pressure of 2 bars gives the best results in reducing levels of contaminant compounds contained in river water with a percentage of Fe reduction of 92.18%, Mn of 89.23%,  and Zn of 99.80%.

Application of tubular ceramic membranes for reuse of wastewater from buildings

1998 ◽  
Vol 38 (4-5) ◽  
pp. 373-382 ◽  
Author(s):  
Kyu-Hong Ahn ◽  
Ji-Hyeon Song ◽  
Ho-Young Cha
Keyword(s):  
Pore Size ◽  
Ceramic Membranes ◽  
System Stability ◽  
Transmembrane Pressure ◽  
Average Particle ◽  
Permeate Flux ◽  
Toilet Flushing ◽  
Cake Layer ◽  
Crossflow Velocity

This research investigated the possibility of applying ceramic membranes for simple and compact treatment to reuse wastewater generated from hotel buildings for secondary purposes such as toilet flushing water. The tested membranes were ultrafiltration (UF) and microfiltration (MF) membranes of 15 kDa, 300 kDa, and 0.1 mm. Parameters such as transmembrane pressure, crossflow velocity, MWCO/pore size were changed and the performance of the membranes and the quality of the permeate observed. Since the average particle size of the influent wastewater was 2.18 μm, larger than the pore size of the membranes tested, the effect of MWCO/pore size on the filtration performance was marginal. When a pseudo-steady state was reached, permeate flux increased with increased crossflow velocity. Furthermore, it was better to adopt turbulent flow (Re>20,000) rather than laminar flow in order to maintain constant transmembrane pressure and system stability. The optimum transmembrane pressure was found to be 150 kPa; a higher pressure will densify the cake layer unnecessarily on the membrane surface which will induce quicker membrane fouling. When energy consumption was compared, MF with 0.1 μm, which was capable of producing higher permeate flux in the initial phase of experimentation than other tested membranes, was found to be the least energy consuming; the effect of other parameters besides the pore size of the membrane was negligible on the energy efficiency. The quality of permeates obtained from all the experiments investigated in this research satisfied the guidelines set by the Korea Ministry of Environment for the reuse of wastewater for secondary applications such as in toilet flushing water.

scholarly journals Study of Ceramic Membrane from Naturally Occurring-Kaolin Clays for Microfiltration Applications

2017 ◽  
Vol 61 (3) ◽  
pp. 206 ◽  
Author(s):  
Sonia Bouzid Rekik ◽  
Jamel Bouaziz ◽  
Andre Deratani ◽  
Semia Beklouti
Keyword(s):  
Pore Size ◽  
Corn Starch ◽  
Ceramic Membrane ◽  
Average Pore Size ◽  
Membrane Surface ◽  
Oxygen Demand ◽  
Ceramic Membranes ◽  
Average Pore ◽  
Naturally Occurring ◽  
Kaolin Clays

The focus of this work is to assess the quality of porous membranes prepared from naturally occurring kaolin clays and to evaluate the performance of tubular ceramic membranes treating integrated raw effluents from seafood industry. This material has been chosen due to its natural abundance, its non-toxicity, low cost and its valuable properties. The preparation and characterization of porous tubular ceramic membranes, using kaolin powder with and without corn starch as poreforming agent, were reported. SEM photographs indicated that the membrane surface was homogeneous. The effects of material compositions, additives and the relatively lower sintering temperature, ranging from 1100° to 1250°C, on porosity, average pore size, pore-size distribution and mechanical strength of membranes have been investigated. A correlation between microstructure and mechanical properties of membranes has been discussed. The performance of the novel ceramic membranes thus obtained was determined by evaluating both the water permeability and rejection. The obtained membrane was used to treat cuttlefish effluents generated from the conditioning seawater product industry which consumes a great amount of water. Cross-flow microfiltration was performed then, in order to reduce the turbidity and chemical oxygen demand (COD). 

Use of Ceramic Membrane for Indigo Separation in Effluent from Textile Industry

2014 ◽  
Vol 798-799 ◽  
pp. 537-541 ◽  
Author(s):  
Rosa Carmo Oliveira Lima ◽  
H.L. Lira ◽  
G.A. Neves ◽  
M.C. Silva ◽  
K.B. França
Keyword(s):  
Pore Size ◽  
Environmental Impacts ◽  
National Economy ◽  
Textile Industry ◽  
Ceramic Membrane ◽  
Ceramic Membranes ◽  
Blue Dye ◽  
Tangential Flow

The production of fabrics is one important sectors of the national economy, especially in jeans production. During dyeing step, in the production of jeans, it is generate a large amount of wastewater rich in indigo, a strong blue dye that when released directly into the environment is responsible for several environmental impacts. The aim of this work is to study the use of microfiltration ceramic membranes for indigo separation in effluents from textile industry. Initially the ceramic membranes were characterized in relation to the pore size and tangential flux. It was produced an indigo solution whose concentration and composition similar to the effluent of textile industry. The solution was characterized and submitted to a filtration through ceramic membranes by tangential flow, by applying a pressure of 3 Bar. At the end it was verified that 99% of the indigo was retained.

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