Preparation and Flammability Properties of Polyethylene/Organoclay Nanocomposites

2018 ◽  
Vol 20 ◽  
pp. 92-105 ◽  
Author(s):  
Sara Verusca de Oliveira ◽  
E.A. dos Santos Filho ◽  
Edcleide Maria Araújo ◽  
C.M. Correia Pereira ◽  
Fábio Roberto Passador

Polyethylene (PE) nanocomposites were prepared by melt intercalation, in order to evaluate the flame retardant effect of this material. For the development of nanocomposites were used the montmorillonite clay (MMT), organoclay (OMMT) and flame retardant product (FRP) with the percentage of 1, 3, 6 and 9 wt%. Grafted polyethylene with maleic anhydride (PE-g-MA) was used as a compatibilizer of the systems. PE and its systems were evaluated: XRD, TEM, TG and flammability (UL94HB, oxygen index (LOI) and cone calorimetry). The X-ray diffraction showed a partial intercalation and exfoliation as well as formation of microcomposite. The phase morphology of the systems was observed by TEM that it showed that the system with 1% OMMT clay presented a predominance of exfoliation. Already the system with 3% OMMT showed partial exfoliation and this exfoliation reduced as the clay content increased. By TG it was seen that MMT, OMMT and FRP acted improving the thermal behavior of the nanocomposites compared to PE matrix. The results obtained for the oxygen index showed that both PE and its systems presented flame retardancy behavior. By means of the horizontal flammability tests, it was found that the presence of 1% MMT clay reduced 25% the flammability of PE. By cone calorimetry it was found that the system that contains 9% of OMMT clay decreased by about 33% the flammability of PE.

2017 ◽  
Vol 31 (10) ◽  
pp. 1352-1370 ◽  
Author(s):  
Wufei Tang ◽  
Hongfei Li ◽  
Sheng Zhang ◽  
Jun Sun ◽  
Xiaoyu Gu

Kaolinite has often been intercalated before being introduced into polymers to improve its dispersibility; however, the conventional intercalation usually reduces the flame retardancy of the composite. This work reports our recent efforts on improving both the flame retardant efficiency and dispersibility of kaolinite in polypropylene (PP) by intercalating with ammonium sulfamate (AS). The intercalation had been performed through three steps: dimethyl sulfoxide was firstly introduced into kaolinite layers under supersonic wave, then it was replaced by potassium acetate-aqueous (KAc), and finally the intercalated KAc was replaced by AS to obtain AS-intercalated kaolinite. The structure of intercalated kaolinite was characterized by X-ray diffraction (XRD), Fourier-transform infrared spectroscopy, and thermogravimetric analysis (TGA). The flammability evaluation by limit oxygen index, vertical burning test (UL-94), cone calorimeters test (CONE), and TGA indicated that the fire resistance, thermal stability, and physical properties of PP can be effectively enhanced by the introduction of AS-intercalated kaolinite. The peak heat release rate (pHRR) value of PP composite containing only 1.5 wt% intercalated kaolinite (1169 kW m−2) had been reduced 13.2% compared with that of the sample containing 1.5 wt% raw kaolinite (1346 kW m−2). The morphology analysis from scanning electron microscope images and XRD patterns demonstrated that the compatibility and dispersibility of kaolinite in PP had been significantly improved by intercalation. The flame retardant mechanism of AS-intercalated kaolinite in PP was proposed.


BioResources ◽  
2021 ◽  
Vol 16 (4) ◽  
pp. 7953-7965
Author(s):  
Qijie Chen ◽  
Zhi Rong ◽  
Zhuo Liu ◽  
Na You ◽  
Guangyang Xie

A flame retardant containing phosphorus and nitrogen was synthesized using phytic acid and dicyandiamide, and it was subsequently used to prepare flame-retardant cellulosic paper via an impregnation method. Vertical flame and limiting oxygen index (LOI) were used to evaluate the flame retardancy of the paper. The paper containing modified phytic acid was characterized with Fourier transform infrared spectroscopy (FTIR), thermogravimetry (TG), X-ray diffraction (XRD), and scanning electron microscopy (SEM). When the concentration of modified phytic acid was 20%, the char length of the treated paper decreased from 12.5 cm to 4.1 cm, the LOI value increased from 19.6% to 41.5%, and the tensile index was only 3.66% lower than that of the control paper. The modified phytic acid was judged to have good flame-retardant effects on the paper.


2019 ◽  
Vol 32 (4) ◽  
pp. 359-370 ◽  
Author(s):  
Weiwei Zhang ◽  
Hongjuan Wu ◽  
Weihua Meng ◽  
Jiahe Li ◽  
Yumeng Cui ◽  
...  

Nanowires, nanosheets, and microflowers of nickel ammonium phosphate (NiNH4PO4·H2O) were synthesized by a mixed solvothermal method and used to improve the flame retardancy of epoxy resin (EP). The solvent concentration and surfactant content were found to play a key role in nucleation and growth of NiNH4PO4·H2O. The structure of NiNH4PO4·H2O was characterized by X-ray diffraction and X-ray photoelectron spectroscopy. The flame retardancy, thermostability, mechanical properties, and flame retardancy mechanism of EP/NiNH4PO4·H2O composites were analyzed using the limiting oxygen index (LOI), cone calorimetry (Cone), mechanical property tests, thermogravimetric analysis, and thermogravimetric–Fourier transform infrared spectroscopy. The results indicated that NiNH4PO4·H2O has proper thermal stability and greatly improves the flame retardancy of EP. The nanosheets outperformed the other morphologies; the EP/5% NiNH4PO4·H2O nanosheets have an LOI of 35.2%, which exceeds that of pure EP (24.7%). Furthermore, Cone showed that these nanosheets have the lowest peak heat release rate and peak smoke production rate, which are 69.1% and 36.5% lower than those of pure EP, respectively. NiNH4PO4·H2O can promote the formation of a stable char layer and release nonflammable gases, thus protecting the matrix by preventing heat and oxygen transfer and reducing the concentration of combustible gas. NiNH4PO4·H2O is expected to serve as a new high-efficiency flame retardant for EP.


Proceedings ◽  
2018 ◽  
Vol 3 (1) ◽  
pp. 6 ◽  
Author(s):  
Heriarivelo Risite ◽  
Hicham Abou Oualid ◽  
Khalil El Mabrouk

The morphology and properties of polypropylene (PP)/organoclay nanocomposites prepared by melt processing were investigated with a special interest on the different effects of the use of different grafted PP as compatibilizers, i.e., maleic anhydride or silane-grafted species, PP-g-MA or PP-g-Si. When either PP-g-MA or PP-g-Si was added, better improvement of properties was achieved. The addition of PP-g-Si was found to increase the crystallization temperature upon the clay addition in comparison to PP-g-MA. Moreover, the PP-g-MA proved to be more efficient than PP-g-Si. The degree of reinforcement was found to be dependent on the interaction forces between the polymer matrix/clay, which resulted in intercalated/partial exfoliated structures for PP-g-Si while increasing clay content induced a change from exfoliated to intercalated using PP-g-MA, as revealed by transmission electron microscopy observations and X-ray diffraction analysis.


2010 ◽  
Vol 174 ◽  
pp. 362-365 ◽  
Author(s):  
Song Lin Wang ◽  
Xiao Ming Song

The feasibility and technological conditions of the preparation of flame retardant paper based on fiber using co-precipitation synthesis of Mg-Al hydrotalcites as filler in papers were investigated. The crystallizations, granularities of Mg-Al hydrotalcites and characters of flame retardant papers were investigated through transmission election microscope and X-ray diffraction technique etc. The results indicated that Mg-Al hydrotalcites were layered hexagonal nanoparticles, with perfectly crystallized structure and striking performance in furnish retention improvement. The flame retardant papers based on fiber using Mg-Al hydrotalcites as fillers have excellent inflaming retarding performance. The oxygen index of the flame retardant paper produced is above 25 % at the dosage of 15 wt%.


2020 ◽  
Vol 2 (1) ◽  
Author(s):  
Weixing Xu ◽  
Xintao Wu ◽  
Qilin Wen ◽  
Shuangyang Li ◽  
Yongjiao Song ◽  
...  

Abstract Collagen fiber (CF) and silane coupling agent-modified collagen fiber (MCF) were used as flame retardant filler for natural rubber (NR) modification. The combustion phenomena and properties of composites blended with different dosages of CF or MCF were compared to elucidate the flame retardant mechanism of the composites. The flame retardancy of NR can be enhanced effectively by increasing nitrogen content (the nitrogen content of CF is about 18%), creating air pockets, and structuring the flame retardant network in the composites. MCF failed to structure a flame retardant network in the composite, indicating that its modification effects of MCF are weaker than those of CF. When CF dosage was 30 wt%, the composite can achieve the best flame retardancy, with limited oxygen index of 29.4% and without smoke and dripping during burning. This study demonstrated a new method for the flame retardant modification of NR. Graphical abstract


Clay Minerals ◽  
2009 ◽  
Vol 44 (1) ◽  
pp. 35-50 ◽  
Author(s):  
Yun Huang ◽  
Xiaoyan Ma ◽  
Guozheng Liang ◽  
Hongxia Yan

AbstractMelt blending using a twin-screw extruder was used to prepare composites of polypropylene (PP)/organic rectorite (PR). The organic rectorite (OREC) was modified with dodecyl benzyl dimethyl ammonium bromide (1227). Wide-angle X-ray diffraction (WAXD) and transmission electron microscopy were used to investigate the dispersion of OREC in the composites. The d spacings of OREC in PR composites was greater than in OREC itself. The dispersion of OREC particles in the PP polymer matrix was fine and uniform when the clay content was small (2 wt.%). The rheology was characterized using a capillary rheometer. The processing behaviour of the PR system improved as the amount of OREC added increased. Non-isothermal crystallization kinetics were analysed using differential scanning calorimetry. It was shown that the addition of OREC had a heterogeneous nucleation effect on PP, and can accelerate the crystallization. However, only when fine dispersion was achieved, and at lower rates of temperature decrease, was the crystallinity greater. Wide-angle X-ray diffraction and polarized light microscopy were used to observe the crystalline form and crystallite size. The PP in the PR composites exhibited an a-monoclinic crystal form, as in pure PP, and in both cases a spherulite structure was observed. However, the smaller spherulite size in the PR systems indicated that addition of OREC can reduce the crystal size significantly, which might improve the ‘toughness’ of the PP. The mechanical properties (tensile and impact strength) improved when the amount of OREC added was appropriate. Dynamic mechanical analysis showed that the storage modulus (E′) and loss modulus (E″) of the nanocomposites were somewhat greater than those of pure PP when an appropriate amount of OREC was added. Finally, thermogravimetric analysis showed that the PR systems exhibited a greater thermal stability than was seen with pure PP.


1993 ◽  
Vol 11 (5) ◽  
pp. 442-456 ◽  
Author(s):  
Jun Zhang ◽  
Michael E. Hall ◽  
A. Richard Horrocks

This paper is the first in a series of four which investigates the burning behaviour and the influence of flame retardant species on the flam mability of fibre-forming polymer and copolymers of acrylonitrile. A pressed powdered polymer sheet technique is described that enables a range of polymer compositions in the presence and absence of flame retardants to be assessed for limiting oxygen index, burning rate and char residue deter minations. The method offers a rapid, reproducible and convenient means of screening possible flame retardant systems, and LOI values compare favourably with those of films and fabrics comprising the same polymeric type. Burning rates, however, are sensitive to changes in physical sample character such as form (film vs. powder sheet) and density. Thus the technique forms an excellent basis for the generation of burning data which will enable comprehensive studies of acrylic polymer flammability and flame retardancy to be undertaken.


Polymers ◽  
2020 ◽  
Vol 12 (7) ◽  
pp. 1538
Author(s):  
Denghui Xu ◽  
Shijie Wang ◽  
Yimin Wang ◽  
Yun Liu ◽  
Chaohong Dong ◽  
...  

To improve the water solubility of phosphoramidate siloxane and decrease the amount of flame-retardant additives used in the functional coating for cotton fabrics, a water-soluble phosphoramidate siloxane polymer (PDTSP) was synthesized by sol-gel technology and flame-retardant cotton fabrics were prepared with a multistep coating process. A vertical flammability test, limited oxygen index (LOI), thermogravimetric analysis, and cone calorimetry were performed to investigate the thermal behavior and flame retardancy of PDTSP-coated fabrics. The coated cotton fabrics and their char residues after combustion were studied by attenuated total reflection infrared spectroscopy (FTIR-ATR), scanning electron microscopy (SEM), and X-ray photoelectron spectroscopy (XPS). All results presented that PDTSP-coated cotton fabrics had good flame retardancy and char-forming properties. PDTSP coating was demonstrated to posess gas-phase flame-retardant mechanism as well as a condensed phase flame-retardant mechanism, which can be confirmed by thermogravimetric analysis-Fourier transform infrared spectroscopy (TG-IR) and cone calorimetry test. Also, the preparation process had little effect on the tensile strength of cotton fabrics, although the air permeability and whiteness had a slight decrease. After different washing cycles, the coated samples still maintained good char-forming properties.


2020 ◽  
Vol 38 (3) ◽  
pp. 235-252
Author(s):  
Zhaojun Lin ◽  
Qianqiong Zhao ◽  
Ruilan Fan ◽  
Xiaoxue Yuan ◽  
Fuli Tian

In this work, a halogen-free intumescent combining phosphorus and nitrogen, flame-retardant 2-((2-hydroxyphenyl)(phenylamino)methyl5,5-dimethyl-1,3,2-dioxaphosphinane 2-oxide (HAPO) was successfully synthesized. It had been synthesized by reaction of 5,5-dimethyl-1,3, 2-dioxphosphinane 2-oxide with Schiff base. Its chemical structure was characterized in detail by Fourier transform infrared spectroscopy, 1H NMR, and 31P NMR spectrum. The flame-retardant polyurethanes were prepared with different loadings of HAPO. The thermal properties, flame retardancy and combustion behavior of the pure polyurethane foam thermosets were investigated by a series of measurements involving thermogravimetric analysis, limited oxygen index measurement, UL-94 vertical burning test, and cone calorimeter test. The results of the aforementioned tests indicated that HAPO can significantly improve the flame retardancy as well as smoke inhibition performance of polyurethane foam. Compared with the PU-Neat, the limited oxygen index of flame-retardant polyurethanes (15%) thermoset was increased from 19.5% to 23.8% and its UL-94 reached V-0 rating. In addition, the cone test results showed that the heat release rate, total heat release, rate of smoke release, and total smoke production of flame-retardant polyurethanes (10%) were decreased obvious sly. The apparent morphology of carbon residue was characterized by scanning electron microscopy, and results revealed that the modified polyurethane foam can form dense carbon layer after combustion. Thermogravimetric analysis results also indicated that the char amount of flame-retardant polyurethanes was obviously increased compared with PU-Neat. Based on the above analysis, we can draw the conclusions which in the condensed phase, phosphorus-based acids from the degradation of HAPO, this could promote the formation of continuous and dense phosphorus-rich carbon layer. In the gas phase, the flame-retardant mechanism was ascribed to the quenching effect of phosphorus-based radicals and diluting effect by non-flammable gases.


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