Modelling and Analysis of Wear Prediction in Machining of Nano Based GFRP Composites Using RSM

2015 ◽  
Vol 20 ◽  
pp. 3-11
Author(s):  
A. Saravanapandi Solairajan ◽  
S. Alexraj ◽  
P. Vijaya Rajan ◽  
Godwin Jose
Keyword(s):  
Glass Fiber ◽  
Unsaturated Polyester ◽  
Glass Fibers ◽  
Cutting Speed ◽  
Polycrystalline Diamond ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Fiber Reinforced ◽  
Gfrp Composites ◽  
Glass Fiber Reinforced

Glass fiber reinforced composite material was fabricated using E-glass fiber with unsaturated polyester resin. In Glass Fiber Reinforced Plastic (GFRP) composites, the matrix of polymer is reinforced with glass fibers. The surface quality and dimensional precision significantly affect the parts during their suitable life, particularly in cases where the components come in contact with other elements or materials. In the current study, GFRP is machined with two cases i.e. with and without Nano combinations in lathe. These machining studies were carried out on lathe using three different cutting tools: namely Carbide (K-20), Cubic Boron Nitrate (CBN) and Polycrystalline Diamond (PCD). The cutting parameters considered were cutting speed, feed, and depth of cut. Surface Finish is the most important parameter measured by main spindle and compares the value with another. A second order mathematical model in terms of cutting parameters was developed using RSM. The results specify the developed model is suitable for prediction of surface roughness in machining of GFRP composites.

scholarly journals Application of the Combined ANN and GA for Multi-Response Optimization of Cutting Parameters for the Turning of Glass Fiber-Reinforced Polymer Composites

Mathematics ◽  
2020 ◽  
Vol 8 (6) ◽  
pp. 947
Author(s):  
Azhar Equbal ◽  
Mohammad Shamim ◽  
Irfan Anjum Badruddin ◽  
Md. Israr Equbal ◽  
Anoop Kumar Sood ◽  
...  
Keyword(s):  
Glass Fiber ◽  
Cutting Parameters ◽  
Fiber Reinforced Polymer ◽  
Fiber Reinforced ◽  
Gfrp Composites ◽  
Glass Fiber Reinforced Polymer ◽  
Reinforced Polymer ◽  
Glass Fiber Reinforced ◽  
Response Optimization ◽  
Optimization Of Cutting Parameters

Glass fiber-reinforced polymer (GFRP) composites find wide applications in automobile, aerospace, aircraft and marine industries due to their attractive properties such as lightness of weight, high strength-to-weight ratio, high stiffness, good dimensional stability and corrosion resistance. Although these materials are required in a wide range of applications, their non-homogeneous and anisotropic properties make their machining troublesome and consequently restrict their use. It is thus important to study not only the machinability of these materials but also to determine optimum cutting parameters to achieve optimum machining performance. The present work focuses on turning of the GFRP composites with an aim to determine the optimal cutting parameters that yield the optimum output responses. The effect of three cutting parameters, i.e., spindle rotational speed (N), feed rate (f) and depth of cut (d) in conjunction with their interactions on three output responses, viz., Material Removal Rate (MRR), Tool Wear Rate (TWR), and Surface roughness (Ra), is studied using full factorial design of experiments (FFDE). The statistical significance of the cutting parameters and their interactions is determined using analysis of variance (ANOVA). To relate the output response and cutting parameters, empirical models are also developed. Artificial Neural Network (ANN) combined with Genetic Algorithm (GA) is employed for multi-response optimization to simultaneously optimize the MRR, TWR and Ra.

Compression Molding of Thermoset/Fiber Composites

2006 ◽  
Author(s):  
Chang Dae Han
Keyword(s):  
Composite Materials ◽  
Glass Fiber ◽  
Fiber Orientation ◽  
Unsaturated Polyester ◽  
Glass Fibers ◽  
Fiber Reinforced ◽  
Molding Compound ◽  
Molding Compounds ◽  
Glass Fiber Reinforced ◽  
End Use

Glass-fiber-reinforced thermoset composites have long been used by the plastics industry. Two primary reasons for using glass fibers as reinforcement of thermosets are: (1) to improve the mechanical/physical properties (e.g., tensile modulus, dimensional stability, fatigue endurance, deformation under load, hardness, or abrasion resistance) of the thermosets, and (2) to reduce the cost of production by replacing expensive resins with inexpensive glass fibers. In place of metals, the automotive industry uses glassfiber- reinforced unsaturated polyester composites. One reason for this substitution is that the weight per unit volume of composite materials is quite low compared with that of metals. This has allowed for considerable reductions in the fuel consumption of automobiles. Another reason is that composite materials are less expensive than metals. The unsaturated polyester premix molding compounds in commercial use are supplied as sheet molding compound (SMC), bulk molding compound (BMC), or thick molding compound (TMC) (Bruins 1976; Parkyn et al. 1967). These molding compounds can be molded in standard compression or transfer molds. The basic challenge in molding unsaturated polyester premix compounds is to get a uniform layer of glass reinforcement in place in the die cavity while the resin fills the cavity and reaches its gel stage during cure. Temperature, mold closing speed, pressure, and cure time are all functions of the design of the part being produced. The flow of the mixture through the gate(s) can result in variations in strength across the part due to fiber orientation during the flow. The precise end-use properties depend on the fiber orientation, fiber distribution, and fiber content in the premix compounds, which are greatly influenced by the processing conditions. Since the mechanical properties of the molded articles depend strongly upon the orientation of the glass fibers, it is important to understand how to control fiber orientation during molding. Unsaturated polyester accounts for the greater part of all thermosets used in glass-fiber-reinforced plastics. Glass-fiber-reinforced unsaturated polyesters offer the advantages of a balance of good mechanical, chemical, and electrical properties. Depending upon the application, a number of additives are employed to provide specific products or end-use properties.

scholarly journals Mechanical Properties of Longitudinal Basalt/Woven-Glass-Fiber-reinforced Unsaturated Polyester-Resin Hybrid Composites

Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2211
Author(s):  
S.M. Sapuan ◽  
H.S. Aulia ◽  
R.A. Ilyas ◽  
A. Atiqah ◽  
T.T. Dele-Afolabi ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Glass Fiber ◽  
Polyester Resin ◽  
Hybrid Composites ◽  
Unsaturated Polyester ◽  
Glass Fibers ◽  
Unsaturated Polyester Resin ◽  
Fiber Reinforced ◽  
Glass Fiber Reinforced ◽  
Woven Glass Fiber

This work represents a study to investigate the mechanical properties of longitudinal basalt/woven-glass-fiber-reinforced unsaturated polyester-resin hybrid composites. The hybridization of basalt and glass fiber enhanced the mechanical properties of hybrid composites. The unsaturated polyester resin (UP), basalt (B) and glass fibers (GF) were fabricated using the hand lay-up method in six formulations (UP, GF, B7.5/G22.5, B15/G15, B22.5/G7.5 and B) to produce the composites, respectively. This study showed that the addition of basalt to glass-fiber-reinforced unsaturated polyester resin increased its density, tensile and flexural properties. The tensile strength of the B22.5/G7.5 hybrid composites increased by 213.92 MPa compared to neat UP, which was 8.14 MPa. Scanning electron microscopy analysis was used to observe the fracture mode and fiber pullout of the hybrid composites.

scholarly journals Mechanical behavior of transparent fiber reinforced polyester composites at extreme temperatures

2018 ◽  
Author(s):  
◽  
Saad Ramadhan Ahmed
Keyword(s):  
Mechanical Properties ◽  
Glass Fiber ◽  
Polyester Resin ◽  
Unsaturated Polyester ◽  
Glass Fibers ◽  
Fiber Reinforced Polymers ◽  
Extreme Conditions ◽  
Fiber Reinforced ◽  
Glass Fiber Reinforced ◽  
The Impact

Selecting materials for harsh or extreme environmental conditions can be a challenge. The combination of a harsh environment, large forces over extended periods and the need for lowest possible cost restricts the choice of materials. One potential material is glass fiber reinforced polymers that are widely used in structural systems as load bearing elements, they are relatively low cost and can be tailored to achieve a range of mechanical properties. This investigation presents the preparation of transparent glass fiber reinforced unsaturated polyester composite and the evaluation of its optical and mechanical properties under extreme conditions of temperature. The polyester resin was reinforced with E-glass fibers to manufacture a composite using the hand layup method. Transparency was achieved by modifying the refractive index of the polyester resin to match that of the glass fibers. This investigation also presents the evaluation of glass fiber reinforced unsaturated polyester under quasi-static tension loading and puncture testing using a drop weight at extreme conditions. The results showed that the reinforced composite had a higher fracture stress and chord modulus at all temperatures ranging from +60 [degree]C to -80 [degree]C as compared to the unreinforced polyester matrix. The unreinforced polyester has a higher stiffness at lower temperatures due to reduced polymer chain mobility and higher clamping pressure of the matrix on the glass fiber reinforcement. The damage created by the impact reduces with decreasing temperatures, while the energy absorb remains constant with temperature.

Prediction of Cutting Forces during Turning PA66 GF-30 Glass Fiber Reinforced Polyamide by Soft Computing Techniques

2013 ◽  
Vol 766 ◽  
pp. 37-58 ◽  
Author(s):  
Nikolaos A. Fountas ◽  
Ioannis Ntziantzias ◽  
John Kechagias ◽  
Aggelos Koutsomichalis ◽  
João Paulo Davim ◽  
...  
Keyword(s):  
Glass Fiber ◽  
Cutting Force ◽  
Soft Computing ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Fiber Reinforced ◽  
Glass Fiber Reinforced ◽  
Soft Computing Techniques ◽  
Cutting Force Components ◽  
Force Components

In the present paper the influence of the main cutting parameters on process performance during longitudinal turning of PA66 GF-30 Glass Fiber Reinforced Polyamide is investigated. The selected cutting parameters are cutting speed and feed-rate whilst depth of cut is kept constant. As outputs (responses), cutting force components Ft, FV and Fr were selected. Test specimens in the form of round bars and cemented carbide cutting tool were used during the experimental process. Fifteen experiments were conducted having all different combinations of cutting parameter values. Analysis of Variance (ANOVA), statistical approaches and soft computing techniques (artificial neural network) were applied in order to formulate stochastic models for relating the responses with main cutting parameters. The results obtained, indicate that the proposed soft computing techniques can be effectively used to predict the cutting force components (Ft, FV and Fr) thus; facilitating decision making during process planning since costly and time-consuming experimentation can be avoided.

The effect of nanoparticle additive on surface milling in glass fiber reinforced composite structures

2021 ◽  
pp. 096739112110141
Author(s):  
Ferhat Ceritbinmez ◽  
Ahmet Yapici ◽  
Erdoğan Kanca
Keyword(s):  
Composite Materials ◽  
Glass Fiber ◽  
Composite Structures ◽  
Fiber Composite ◽  
Cutting Speed ◽  
Fiber Reinforced ◽  
Fiber Reinforced Composite ◽  
Reinforced Composite ◽  
Glass Fiber Reinforced ◽  
Composite Layers

In this study, the effect of adding nanosize additive to glass fiber reinforced composite plates on mechanical properties and surface milling was investigated. In the light of the investigations, with the addition of MWCNTs additive in the composite production, the strength of the material has been changed and the more durable composite materials have been obtained. Slots were opened with different cutting speed and feed rate parameters to the composite layers. Surface roughness of the composite layers and slot size were examined and also abrasions of cutting tools used in cutting process were determined. It was observed that the addition of nanoparticles to the laminated glass fiber composite materials played an effective role in the strength of the material and caused cutting tool wear.

scholarly journals A Fatigue Damage Model for Life Prediction of Injection-Molded Short Glass Fiber-Reinforced Thermoplastic Composites

Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2250
Author(s):  
Mohammad Amjadi ◽  
Ali Fatemi
Keyword(s):  
Injection Molding ◽  
Glass Fiber ◽  
Fatigue Damage ◽  
Life Prediction ◽  
Glass Fibers ◽  
Damage Model ◽  
Fiber Reinforced ◽  
Short Glass Fiber ◽  
Glass Fiber Reinforced ◽  
Short Glass

Short glass fiber-reinforced (SGFR) thermoplastics are used in many industries manufactured by injection molding which is the most common technique for polymeric parts production. Glass fibers are commonly used as the reinforced material with thermoplastics and injection molding. In this paper, a critical plane-based fatigue damage model is proposed for tension–tension or tension–compression fatigue life prediction of SGFR thermoplastics considering fiber orientation and mean stress effects. Temperature and frequency effects were also included by applying the proposed damage model into a general fatigue model. Model predictions are presented and discussed by comparing with the experimental data from the literature.

Fabrication and Characterization of E-Glass Fiber Reinforced Unsaturated Polyester Resin Based Composite Materials

2019 ◽  
Vol 24 ◽  
pp. 1-7
Author(s):  
Md. Naimul Islam ◽  
Harun Ar-Rashid ◽  
Farhana Islam ◽  
Nanda Karmaker ◽  
Farjana A. Koly ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Glass Fiber ◽  
Bending Strength ◽  
Polyester Resin ◽  
Unsaturated Polyester ◽  
Glass Fibers ◽  
Tensile Modulus ◽  
Unsaturated Polyester Resin ◽  
Fiber Reinforced ◽  
Bending Modulus

E-glass fiber mat reinforced Unsaturated Polyester Resin (UPR)-based composites were fabricated by conventional hand lay-up technique. The fiber content was varied from 5 to 50% by weight. Mechanical properties (tensile and bending) of the fabricated composites were investigated. The tensile strength (TS) of the 5% and 50% fiber reinforced composites was 32 MPa and 72 MPa, respectively. Similarly, tensile modulus, bending strength and bending modulus of the composites were increased by the increase of fiber loading. Interfacial properties of the composites were investigated by scanning electron microscopy (SEM) and the results revealed that the interfacial bond between fiber and matrix was excellent. Keywords: Unsaturated Polyester Resin, Mechanical Properties, E-glass Fibers, Composites, Polymer.

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