High Cycle Fatigue Behavior of Magnesium Alloys under Corrosive Environment

2008 ◽  
Vol 378-379 ◽  
pp. 131-146 ◽  
Author(s):  
Yoshiharu Mutoh ◽  
M. Shahnewaz Bhuiyan ◽  
Zainuddin Sajuri

The high cycle fatigue characteristics of magnesium alloys under low humidity, high humidity (80% RH) and sprayed 5%NaCl solution environments have been introduced. Fatigue limit of bulk magnesium alloy was significantly reduced even under high humidity condition, while other structural materials such as steel and aluminum alloy showed no influence of humidity on fatigue limit. The reduction of fatigue limit under 5% NaCl environments was much larger than that under high humidity environment. The remarkable reduction of fatigue limit under corrosive environments was attributed to the formation of corrosion pit, which was induced by simultaneous action of mechanical loading and corrosive environment. To improve the reduced fatigue strength under corrosive environment, coating used to apply on the surface. Non-chromium chemical conversion coating showed superior effect on the improvement of fatigue strength under corrosive environment compared to anodized coating. Fatigue strengths of the coated and painted AZ61 alloy under high humidity and 5%NaCl environments showed almost the same fatigue strength as bulk material under low humidity.

Author(s):  
Yoshiaki Matsumori ◽  
Jumpei Nemoto ◽  
Yuji Ichikawa ◽  
Isamu Nonaka ◽  
Hideo Miura

Since high-cycle fatigue loads is applied to the pipes in various energy and chemical plants due to the vibration and frequent temperature change of fluid in the pipes, the high-cycle fatigue behavior of the alloys used for pipes should be understood quantitatively in the structural reliability design of the pipes. The purpose of this study, therefore, is to clarify the high-cycle fatigue strength and fracture mechanism of the modified 9Cr-1Mo steel at temperatures higher than 400°C. This material is one of the effective candidates for the pipes in fast breeder demonstration reactor systems. A rotating bending fatigue test was applied to samples at 50 Hz in air. The stress waveform was sinusoidal and the stress ratio was fixed at −1. The fatigue limit was observed at room temperature and it was about 420 MPa. This value was lower than the 0.2% proof stress of this alloy by about 60 MPa. This decrease can be attributed to the cyclic softening of this material. The limited cycles at knee point was about 8×105 cycles. All fracture was initiated from a single surface crack and no inclusion-induced fracture was observed in the fracture surface by SEM. Thus, the high-cycle fatigue design based on the fatigue limit may be applicable to the modified 9Cr-1Mo steel at room temperature. The fatigue limit of about 350 MPa was also observed at 400°C, and it appeared at about 107 cycles, while it appeared at around 106 cycles at room temperature. Thus, it was confirmed that the fatigue strength of this alloy decrease with temperature. However, the fatigue limit didn’t appear at 550°C up to 108 cycles. The fatigue limit may disappear in this alloy at 550°C. It is very important, therefore, to evaluate the ultra-high cycle fatigue strength of this alloy at temperatures higher than 400°C.


2013 ◽  
Vol 211 ◽  
pp. 83-88
Author(s):  
Marek Cieśla

Usefulness of the magnesium alloys for construction of structural components is determined, apart from their low density, by a number of favourable mechanical properties and in the case of their use for components of transport means additionally by good fatigue strength. In this study, 12 mm diameter extruded rods of AZ31 and AZ61 magnesium alloys were used as test material. After extrusion the rods were annealed at a temperature of 400°C, with a 60 min soaking period and subsequent cooling in air. Cylindrical specimens with a diameter of d0 = 8 mm were made for the fatigue test under high-cycle rotary bending conditions with the cycle asymmetry coefficient R = -1. The tests were carried out for a limited fatigue strength range. Examination of microstructure of tested alloys and fatigue fractography were also performed. During the high-cycle fatigue tests it was found that the AZ61 alloy has a longer fatigue life. Based on the obtained results, fatigue life characteristics of the tested materials were drawn up.


2011 ◽  
Vol 462-463 ◽  
pp. 355-360
Author(s):  
You Shi Hong ◽  
Gui An Qian

In this paper, rotary bending fatigue tests for a structural steel were performed in laboratory air, fresh water and 3.5% NaCl aqueous solution, respectively, thus to investigate the influence of environmental media on the fatigue propensity of the steel, especially in high cycle and very-high-cycle fatigue regimes. The results show that the fatigue strength of the steel in water is remarkably degraded compared with the case tested in air, and that the fatigue strength in 3.5% NaCl solution is even lower than that tested in water. The fracture surfaces were examined to reveal fatigue crack initiation and propagation characteristics in air and aqueous environments.


2004 ◽  
Vol 449-452 ◽  
pp. 1265-1268
Author(s):  
Toshikazu Akahori ◽  
Mitsuo Niinomi ◽  
Hisao Fukui ◽  
Akihiro Suzuki

Microstructures of Ti-29Nb-13Ta-4.6Zr (TNTZ) aged at temperatures between 573 and 723 K after solution treatment at 1063 K have super fine omega phase, or􀀂 both super fine alpha and omega phases, respectively in beta phase with an average grain diameter of 20 µm. Plain fatigue strength of TNTZ aged after solution treatment is much greater than that of as-solutionized TNTZ in both low cycle fatigue and high cycle fatigue life regions. This is due to the improvement of the balance of strength and ductility by the precipitation of alpha phase. Fretting fatigue strength of TNTZ conducted with various heat treatments decreases dramatically as compared with their plain fatigue strength in both low cycle fatigue and high cycle fatigue life regions. In this case, the decreasing ratio of fretting fatigue life increases with increasing the small crack propagation area where both the tangential force and frictional force at the contact plane of pad exist. In fretting fatigue in air, the ratio of fretting damage (Pf/Ff), where Pf and Ff stand for plain fatigue limit and fretting fatigue limit, respectively, increases with increasing elastic modulus. In fretting fatigue in Ringer’s solution, the passive film on specimen surface is broken by fretting action in TNTZ, which have excellent corrosion resistance, and, as a result, corrosion pits that lead to decreasing fretting fatigue strength especially in high cycle fatigue life region, are formed on its surface.


Author(s):  
Junling Fan ◽  
Xinglin Guo ◽  
Yanguang Zhao

An energetic method is proposed to rapidly evaluate the macro- and microfatigue behavior of aluminum alloy in high-cycle fatigue. The theoretical correlation between the thermal signal and the energy dissipation during the fatigue process is established for the irreversible dissipation mechanism description. The energetic method is applied to predict the fatigue strength and the entire fatigue life of the aluminum alloy. Moreover, the energy dissipation is properly used to evaluate the microplastic behavior at the grain scale, which is responsible for the progressive movements of the internal microstructures. Experiments were carried out to validate the current energetic method, and good agreement was obtained between the predicted results and the traditional results. Thus, the current energetic method is confirmed to be promising for the macro and micro high-cycle fatigue behavior assessment.


Author(s):  
Mohammad Bagher Limooei ◽  
Morteza Zandrahimi ◽  
Ramin Ebrahimi

In the present work, equal channel angular pressing of commercial pure aluminum 1070 was performed up to 4 passes using route Bc. For equal channel angular pressing operation, a suitable die set was designed and manufactured. X-ray diffraction analysis was used to determine the microstructure of the equal channel angular pressing-ed material. The fracture surface morphology and microstructure after fatigue were investigated by scanning electron microscopy. Mechanical properties of the equal channel angular pressing-ed material were evaluated by hardness and tension tests. Also, cyclic deformation behavior of severe plastic deformation Al1070 has been studied and results show a significant variation in hardness, ultimate strength and fatigue properties in high cycle fatigue life. Coefficient of fatigue strength σ′f and Bridgman correction factor have been obtained by S-N curve and tension test specimens, respectively, and compared before and after equal channel angular pressing process. Also an useful relation has been derived between fatigue life ( Nf) and stress amplitude ( σa) in high cycle fatigue region. Results indicated that there was not clear relation between fatigue strength coefficient and true corrected fracture stress in this case.


Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5711
Author(s):  
Seok-Hwan Ahn ◽  
Jongman Heo ◽  
Jungsik Kim ◽  
Hyeongseob Hwang ◽  
In-Sik Cho

In this study, the effect of baking heat treatment on fatigue strength and fatigue life was evaluated by performing baking heat treatment after shot peening treatment on 4340M steel for landing gear. An ultrasonic fatigue test was performed to obtain the S–N curve, and the fatigue strength and fatigue life were compared. The micro hardness of shot peening showed a maximum at a hardened depth of about 50 μm and was almost uniform when it arrived at the hardened depth of about 400 μm. The overall average tensile strength after the baking heat treatment was lowered by about 80–111 MPa, but the yield strength was improved by about 206–262 MPa. The five cases of specimens showed similar fatigue strength and fatigue life in high cycle fatigue (HCF) regime. However, the fatigue limit of the baking heat treated specimens showed an increasing tendency rather than that of shot peening specimens when the fatigue life was extended to the very high cycle fatigue (VHCF) regime. The effect of baking heat treatment was identified from improved fatigue limit when baking heat was used to treat the specimen treated by shot peening containing inclusions. The optimum temperature range for the better baking heat treatment effect could be constrained not to exceed maximum 246 °C.


2018 ◽  
Vol 941 ◽  
pp. 1728-1733
Author(s):  
Martin Klein ◽  
Frank Walther

The corrosion fatigue behaviors of the creep-resistant magnesium alloys DieMag422 and AE42 were characterized by means of constant amplitude tests in sodium chloride solutions using corrosion potential and strain measurements. Characteristic microstructural deterioration and cracking processes in low and high cycle fatigue regime could be monitored on the basis of characteristic corrosion potential responses, which were investigated in detail by means of combined analysis of corrosion potential and total strain oscillations.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 232
Author(s):  
Wei Wei ◽  
Cheng Li ◽  
Yibo Sun ◽  
Hongji Xu ◽  
Xinhua Yang

In this study, we investigated the fatigue behavior of Q460 welded joints using tensile fatigue tests. Furthermore, real-time temperature profiles of the examined specimens were recorded by infrared thermography. Based on the obtained thermographic data, we calculated the entropy production rate of the specimens under different stress amplitudes. Hypothetically, the entropy production during high-cycle fatigue (HCF) could be divided into two parts. The first is induced by inelastic behavior that corresponds to damage accumulation, and the second originates from anelasticity associated with recoverable non-damaging microstructural motions. The turning point of entropy production under different stress levels represents an index for fatigue limit estimation. Then, considering the average damage threshold that exists during HCF, the entropy production related to damage accumulation (cumulative damage entropy) is obtained by testing three specimens under the same stress amplitude above the fatigue limit. Finally, a rapid three-parameter S-N curve with a survival probability rate of 50% is obtained. Then, combined with the maximum likelihood method, the 5% and 95% survival probability rate S-N curves are established. Most of experimental data are distributed in the area between S-N curves that correspond to 5% and 95% survival probability rate, indicating good accordance with the test data.


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