The Study of Microstructures and Tensile Properties of an In Situ A356-ZrB2 Metal Matrix Composite

2013 ◽  
Vol 553 ◽  
pp. 29-33 ◽  
Author(s):  
H. Moosavian ◽  
Masoud Emamy ◽  
M. Mansouri Arani ◽  
S. Mahboubi

A composite containing A356 Al alloy as matrix and ZrB2 particles was made in an induction furnace by mixing Al-15Zr and Al-8B master alloys with Zr:B weight ratio of 9:2. The microstructures and tensile properties of the extruded composite were studied by scanning electron microscopy (SEM) and x-ray diffraction (XRD) analysis before and after T6 heat treatment. XRD results showed the presence of ZrB2 phase in the microstructure. Tensile test results showed an increase in ultimate tensile strength (UTS) and elongation values of the extruded composite in comparison with the matrix alloy. Further investigation showed an increase in UTS, but reduction in elongation values of the composite after T6 heat treatment.

1990 ◽  
Vol 5 (8) ◽  
pp. 1649-1655 ◽  
Author(s):  
G. E. Fuchs

The chemical compatibility and tensile properties of a powder processed intermetallic matrix composite (IMC) were investigated in the temperature range 298–1373 K. The matrix alloy selected for this study was the ORNL developed advanced nickel-aluminide IC-221 (Ni-16Al-8Cr-1Zr-0.05B at. %). The composite contained 25 vol. % TiC particulate reinforcement. TiC/IC-221 compatibility samples were heat treated at 1373 K for up to 1000 h. A layer enriched in Zr and Ti formed at the TiC/IC-221 interface after heat treatment. In addition, Ti was observed to diffuse into the matrix. The composite exhibited higher yield strength and lower ductility than a similarly processed matrix alloy at all test temperatures. Heat treatment of the composite improved the tensile properties due to particulate/matrix interaction, resulting in improved load transfer. SEM fractography revealed that tensile failure occurred at the matrix/prticulate interface. Remnants of the matrix were observed on TiC particles on the fracture surface, suggesting good matrix/particulate bonding. The mechanical properties of the composite were very competitive with Ni-base superalloys.


2018 ◽  
Vol 144 ◽  
pp. 02002
Author(s):  
Y. M. Shivaprakash ◽  
Anunoy Sarkar ◽  
Sunit Jha ◽  
Muktesh Singh ◽  
Shachin Bangera

In this research work Aluminium alloy with Cu (4.5%) as the major alloying element is used as the matrix in which SiC and Rice Husk Ash (RHA) are dispersed to develop a hybrid composite. The dispersion is done by the motorized stir casting arrangement. The composite is fabricated by varying the proportions of the reinforcements in the base alloy. The composite specimens were tested for density changes, hardness and the wear. The microstructure images showed a uniform dispersion of the reinforcements in the matrix and this resulted in higher strength to weight ratio. The increase in strength of the composite is probably attributed to the increase in the dislocation density. Also, the abrasive wear resistance of the produced composite is found to be superior as compared to the matrix alloy because of the hard-ceramic particles in the reinforcements.


Author(s):  
C. S. Ramesh ◽  
T. B. Prasad

Composites were prepared from commercially available scrap piston by dispersing copper coated graphite particulates by stir casting, followed by heat treatment of the composite. Abrasive wear tests were conducted on the composites and the matrix alloy both before and after heat treatment. The test duration was 30min while coarse silicon carbide abrasive wheels were used. Wear was measured as weight loss of the specimen using digital weighing machine of accuracy 0.001gms. The worn surfaces were subjected to SEM analysis. Addition of graphite particulates followed by heat treatment has resulted in uniform distribution of graphite in the matrix alloy and improved abrasive wear resistance of the cast Al-Si-graphite composites.


2019 ◽  
Vol 28 (1) ◽  
pp. 135-145 ◽  
Author(s):  
Addanki Ramaswamy ◽  
Sudersanan Malarvizhi ◽  
Visvalingam Balasubramanian

AbstractAluminium alloys of 6xxx series are widely used in the fabrication of light weight structures especially, where high strength to weight ratio and excellent weld-ability characteristics are desirable. Gas metal arc welding (GMAW) is the most predominantly used welding process in many industries due to the ease of automation. In this investigation, an attempt has been made to identify the best variant of GMAW process to overcome the problems like alloy segregation, precipitate dissolution and heat affected zone (HAZ) softening. Thin sheets of AA6061-T6 alloy were welded by cold metal transfer (CMT) and Pulsed CMT (PCMT). Among the two joints, the joint made by PCMT technique exhibited superior tensile properties due to the mechanical stirring action in the weld pool caused by forward and rearward movement of the wire along with the controllable diffusion rate at the interface caused by shorter solidification time. However, softening still exists in the welded joints. Further to increase the joint efficiency and to minimize HAZ softening, the joints were subjected to post weld heat treatment (PWHT). Approximately 10% improvement in the tensile properties had been observed in the PWHT joints due to the nucleation of strengthening precipitates in the weld metal and HAZ.


2013 ◽  
Vol 747-748 ◽  
pp. 158-165
Author(s):  
Juan Qu ◽  
Kui Zhang ◽  
Ming Long Ma ◽  
Yong Jun Li ◽  
Xing Gang Li

In this study, Mg-7Gd-5Y-1Nd-0.5Zr alloy (EW75) was produced by melting method and then press-forged into large size plate. The properties of the Mg-7Gd-5Y-1.2Nd-0.5Zr alloy were optimized through T6 heat treatment. The microstructures of alloy were observed by means of optical microscopy (OM), scanning electron microscopy (SEM). Its mechanical properties under different heat treatment conditions were determined by tensile tests. The results indicated that increasing the solid solution temperature and prolonging the solid solution time can both lead to the dissolution of second phase in the alloy back into the matrix. The solid solution temperature affects the dissolution process more than the solid solution time. Grain growth occurred during the solid solution process. The grain size of the matrix enlarges with the increase of solid solution temperature. The tensile test result showed that the tensile strength of the alloy was significantly improved after T6 heat treatment. Its tensile strength in the same direction was nearly 40% up after T6 heat treatment. The analysis shows that T6 heat treatment can effectively eliminate the larger deformed precipitates and beneficial to the formation of hard precipitates, which leads to an improvement in the alloys tensile strength.


2019 ◽  
Vol 944 ◽  
pp. 64-72
Author(s):  
Qing Feng Yang ◽  
Cun Juan Xia ◽  
Ya Qi Deng

Bulky sample was made by using TIG wire and arc additive manufacturing (WAAM) technology, in which Ф1.6 mm filler wire of in-situ TiB2/Al-Si composites was selected as deposition metal, following by T6 heat treatment. The microstructure and mechanical properties of the bulky sample before and after heat treatment were analyzed. Experimental results showed that the texture of the original samples parallel to the weld direction and perpendicular to the weld direction was similar consisting of columnar dendrites and equiaxed crystals. After T6 heat treatment, the hardness of the sample was increased to 115.85 HV from 62.83 HV, the yield strength of the sample was 273.33 MPa, the average tensile strength was 347.33 MPa, and the average elongation after fracture was 7.96%. Although pore defects existed in the fracture, yet the fracture of the sample was ductile fracture.


Metals ◽  
2019 ◽  
Vol 9 (1) ◽  
pp. 44 ◽  
Author(s):  
Peng-Xiang Zhang ◽  
Hong Yan ◽  
Wei Liu ◽  
Xiu-Liang Zou ◽  
Bin-Bing Tang

In this study, 7075 aluminum matrix composites reinforced with 1.5 wt.% nanosized Al2O3 were fabricated by ultrasonic vibration. The effect of T6 heat treatment on both microstructure and hardness of nanosized Al2O3 reinforced 7075 (Al2O3np/7075) composites were studied via scanning electron microscopy, energy dispersive X-ray spectrometry, X-ray diffraction, transmission electron microscopy, and hardness tests. The Mg(Zn,Cu,Al)2 phases gradually dissolved into the matrix under solution treatment at 480 °C for 5 h. However, the morphology and size of Al7Cu2Fe phases remained unchanged due to their high melting points. Furthermore, the slenderness strips MgZn2 phases precipitated under aging treatment at 120 °C for 24 h. Compared to as-cast composites, the hardness of the sample under T6 heat treatment was increased ~52%. The strengthening mechanisms underlying the achieved hardness of composites are revealed.


1993 ◽  
Vol 322 ◽  
Author(s):  
D.-H. Hou ◽  
H.L. Fraser

AbstractThe effect of cooling rate on the tensile properties of specimens of the Nb-40Ti-15A1 alloy (in at.%) subjected to various heat treatments has been studied. This alloy has the B2 crystal structure and an order-disorder transition temperature between 1020°C and 1100°C. Two heat treatments have been carried out; the first one involves an 1100°C/1hr heat treatment followed by furnace cooling, air cooling or water quenching. The second type of heat treatment involves re-heating the furnace-cooled and water-quenched specimens at 400°C for 10 minutes or 900°C for 30 minutes, followed by either furnace cooling or water quenching. Tensile properties, SEM fractographs and microstructures of these specimens have been assessed. It is shown that specimens furnace-cooled from 1100°C have higher strength and less ductility than the water quenched ones. An observed microstructural feature associated with cooling rates is the difference in anti-phase domain (APD) size. Discussions are focused on possible cooling rate related phenomena that could affect the tensile properties. It is proposed that the degree of long range ordering, not the APD size, is the dominant factor for the observed cooling rate effect on the tensile properties.


2011 ◽  
Vol 488-489 ◽  
pp. 521-524
Author(s):  
Aleksandar Davidkov ◽  
Roumen H. Petrov ◽  
Peter De Smet ◽  
Leo Kestens

The bending properties of high strength precipitation-hardening AA6016-type Al alloy thin sheets in pre-aged T4P temper state were studied in this work. Microstructural features like grain boundary particles distribution and volume fraction of the matrix strengthening phases were considered as factors controlling the mechanical properties and the fracture of this grade. Remarkable decrease in ductility, accompanied by severe deterioration of bendability occurred when coarse precipitates were found into the grain boundaries. The in-situ fracture sequence investigations as well as the post-failure surfaces observations indicated that grain boundary ductile fracture mechanisms were involved in the propagation of the cracks during bending. Heat treatment simulations were carried out and the results showed that the precise control of the technological parameters during production of these sheets is the key factor responsible for obtaining an appropriate combination of strength and bendability. Only by providing both, homogeneous distribution of the matrix strengthening phases and a favourable grain boundary structure, the severe and often contradictory requirements for the functional properties of these alloys can be successfully satisfied.


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