Design Modification of Additive Manufacturing Parts Using Texture Information of 3D Model

2019 ◽  
Vol 825 ◽  
pp. 19-30
Author(s):  
Tsung Chien Wu ◽  
Jiing Yih Lai ◽  
Yu Wen Tseng ◽  
Chao Yaug Liao ◽  
Ju Yi Lee
Keyword(s):  
Additive Manufacturing ◽  
3D Model ◽  
Three Dimensional ◽  
Texture Mapping ◽  
3D Models ◽  
Surface Shape ◽  
Design Features ◽  
Design Modification ◽  
Texture Information ◽  
Triangular Model

Additive manufacturing (AM) has been commonly used for the prototyping of three-dimensional (3D) models. The input model of the AM technology is a triangular model representing the surface shape of an object. The design features on a triangular model are generally not clear as the vertices are irregularly distributed. If design modification is necessary, it is difficult to segment and extract the meshes from the model. The objective of this study is to propose a method for extracting the design features on an object model by using the texture information. A 3D color model including a triangular model representing the object shape and a texture map describing the object texture is employed. The 3D model is generated by using a set of object images captured from different views surrounding the object. A texture mapping algorithm is then employed to generate the texture map corresponding to the 3D model. With both meshes and texture displayed in a texture mode, a region extraction technique is employed to extract the design features. All parts separated can then be fabricated with an AM machine, and assembled for checking the feasibility of design modification. Several products are employed to demonstrate the feasibility of the proposed technique.

Algorithm to Reduce Leading and Lagging in Conformal Direct-Print

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Morteza Vatani ◽  
Faez Alkadi ◽  
Jae-Won Choi
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
3D Model ◽  
Three Dimensional ◽  
Motion Direction ◽  
B Spline ◽  
And Topology ◽  
Printing System ◽  
3D Printed ◽  
Printed Patterns

A novel additive manufacturing algorithm was developed to increase the consistency of three-dimensional (3D) printed curvilinear or conformal patterns on freeform surfaces. The algorithm dynamically and locally compensates the nozzle location with respect to the pattern geometry, motion direction, and topology of the substrate to minimize lagging or leading during conformal printing. The printing algorithm was implemented in an existing 3D printing system that consists of an extrusion-based dispensing module and an XYZ-stage. A dispensing head is fixed on a Z-axis and moves vertically, while the substrate is installed on an XY-stage and moves in the x–y plane. The printing algorithm approximates the printed pattern using nonuniform rational B-spline (NURBS) curves translated directly from a 3D model. Results showed that the proposed printing algorithm increases the consistency in the width of the printed patterns. It is envisioned that the proposed algorithm can facilitate nonplanar 3D printing using common and commercially available Cartesian-type 3D printing systems.

Channel design for 3D models with applications in powder-bed additive manufacturing

2019 ◽  
Vol 25 (9) ◽  
pp. 1536-1544
Author(s):  
Xiangzhi Wei ◽  
Xianda Li ◽  
Shanshan Wen ◽  
Yu Zheng ◽  
Yaobin Tian
Keyword(s):  
Additive Manufacturing ◽  
3D Model ◽  
3D Models ◽  
Linear Constraints ◽  
Channel Design ◽  
Channel Network ◽  
Content Type ◽  
Powder Bed ◽  
Shortest Network ◽  
Manufacturing Techniques

Purpose For any 3D model with chambers to be fabricated in powder-bed additive manufacturing processes such as SLM and SLS, powders are trapped in the chambers of the finished model. This paper aims to design a shortest network with the least number of outlets for efficiently leaking the trapped powders. Design/methodology/approach This paper proposes a nonlinear objective with linear constraints for solving the channel design problem and a particle swarm optimization algorithm to solve the nonlinear system. Findings Structural optimization for the channel network leads to fairly short channels in the interior of the 3D models and very few outlets on the model surface, which achieves the cleaning of the powders while causing almost the least changes to the model. Originality/value This paper reveals the NP-harness of computing the shortest channel network with the least number of outlets. The proposed approach helps the design of lightweight models using the powder-bed additive manufacturing techniques.

Effect of 3D Manipulatives on Students with Visual Impairments Who Are Learning Chemistry Constructs: A Pilot Study

2020 ◽  
Vol 114 (5) ◽  
pp. 370-381
Author(s):  
Derrick W. Smith ◽  
Sandra A. Lampley ◽  
Bob Dolan ◽  
Greg Williams ◽  
David Schleppenbach ◽  
...  
Keyword(s):  
Stem Education ◽  
3D Model ◽  
Atomic Orbital ◽  
Visual Impairments ◽  
Three Dimensional ◽  
3D Models ◽  
Specific Content ◽  
3D Printed ◽  
Printed Materials ◽  
Tactile Graphics

Introduction: The emerging technology of three-dimensional (3D) printing has the potential to provide unique 3D modeling to support specific content in science, technology, engineering, and mathematics (STEM) education, particularly chemistry. Method: Seventeen ( n = 17) students with visual impairments were provided direct instruction on chemistry atomic orbital content and allowed to use either print or tactile graphics or 3D models in rotating order. Participants were asked specific content questions based upon the atomic orbitals. Results: The students were asked two sets of comprehension questions: general and specific. Overall, students’ responses for general questions increased per iteration regardless of which manipulative was used. For specific questions, the students answered more questions correctly when using the 3D model regardless of order. When asked about their perceptions toward the manipulatives, the students preferred the 3D model over print or tactile graphics. Discussion: The findings show the potential for 3D printed materials in learning complex STEM content. Although the students preferred the 3D models, they all mentioned that a combination of manipulatives helped them better understand the material. Implications for practitioners: Practitioners should consider the use of manipulatives that include 3D printed materials to support STEM education.

Models partition for 3D printing objects using skeleton

2017 ◽  
Vol 23 (1) ◽  
pp. 54-64 ◽  
Author(s):  
Xiaotong Jiang ◽  
Xiaosheng Cheng ◽  
Qingjin Peng ◽  
Luming Liang ◽  
Ning Dai ◽  
...  
Keyword(s):  
3D Model ◽  
Three Dimensional ◽  
Principal Component ◽  
3D Models ◽  
Sweep Method ◽  
Final Model ◽  
Content Type ◽  
Working Volume ◽  
Minima Rule ◽  
The Greedy Algorithm

Purpose It is a challenge to print a model with the size that is larger than the working volume of a three-dimensional (3D) printer. The purpose of this paper is to present a feasible approach to divide a large model into small printing parts to fit the volume of a printer and then assemble these parts into the final model. Design/methodology/approach The proposed approach is based on the skeletonization and the minima rule. The skeleton of a printing model is first extracted using the mesh contraction and the principal component analysis. The 3D model is then partitioned preliminarily into many smaller parts using the space sweep method and the minima rule. The preliminary partition is finally optimized using the greedy algorithm. Findings The skeleton of a 3D model can effectively represent a simplified version of the geometry of the 3D model. Using a model’s skeleton to partition the model is an efficient way. As it is generally desirable to have segmentations at concave creases and seams, the cutting position should be located in the concave region. The proposed approach can partition large models effectively to well retain the integrity of meaningful parts. Originality/value The proposed approach is new in the rapid prototyping field using the model skeletonization and the minima rule. Based on the authors’ knowledge, there is no method that concerns the integrity of meaningful parts for partitioning. The proposed method can achieve satisfactory results by the integrity of meaningful parts and assemblability for most 3D models.

METHDOS OF EFFECTIVE DESIGN FOR CREATING OF PARAMETRIC 3D-MODELS OF PRODUCTS USING THE INTERNAL CAPABILITIES OF CAD-PROGRAMS

2020 ◽  
Author(s):  
E. A. Petrakova
Keyword(s):  
Programming Languages ◽  
3D Model ◽  
Three Dimensional ◽  
3D Models ◽  
Parametric Modeling ◽  
Effective Control ◽  
Model Parameters ◽  
Internal Capabilities ◽  
Program Components ◽  
Effective Design

It is known that the development of a three-dimensional parametric model is a creative process, since the same 3D-model can be built in various ways. In the article the methods for effective design of parametric 3D-models with the help of internal capabilities of CAD-program without the use of programming languages (macros) is developed. Using the methods and recommendations discussed in the article on the example of Autodesk Inventor functionality will allow the engineer to design parametric three-dimensional products in CAD-programs in the most rational way, reducing the number of errors. Recommendations for effective control of 3D-model parameters during creating of Assembly parts and 2D-drawings are given. Using the functionality discussed in the article will be useful for engineers using parametric modeling methods to create typical products, optimization and analysis of structures, development of their own database of standard products that are not in the library of CAD-program components.

Improvement of Color Information in the Generation of 3D Models of Real Objects Using Range Intensity Images

2012 ◽  
Vol 523-524 ◽  
pp. 362-367
Author(s):  
Toru Takahama ◽  
Ryo Inomata ◽  
Kenji Terabayashi ◽  
Kazunori Umeda ◽  
Guy Godin
Keyword(s):  
3D Model ◽  
Geometric Model ◽  
Texture Mapping ◽  
3D Models ◽  
Correction Method ◽  
Image Sensor ◽  
Color Images ◽  
Range Image ◽  
Color Information ◽  
Intensity Image

Texture mapping on scanned objects, which is the method to map color images on a 3D geometric model measured by a range image sensor, is often used for constructing a realistic 3D model. Color images are affected by the illumination conditions. Therefore, discontinuities of seams occur when simply applying texture mapping. In this paper, we propose a method for correcting the discontinuities using a range intensity image. A range intensity image is a kind of intensity image that is related to the reflectance ratio of the measured points, simultaneously acquired with a range image using an active range sensor. The method estimates the color information that is not affected by the lighting environment using multiple color images and a range intensity image. As a result, the method is effective to construct a 3D model with seamless color images. The effectiveness of the correction method is illustrated by experiments with real-world objects.

scholarly journals Influence of Geometric Features Associativity of CAD Class Models on the Process of Their Updating – Comparative Analysis

2021 ◽  
Author(s):  
Grzegorz Świaczny
Keyword(s):  
3D Model ◽  
Three Dimensional ◽  
Optimal Solution ◽  
3D Models ◽  
Dimensional Model ◽  
Three Dimensional Model ◽  
Initial Design ◽  
The Individual ◽  
Class Models ◽  
Positive Effect

This article deals with the topic of one of the most important features of modern CAx class systems – associativity. The term refers to the ability to form relations (links) between two or more objects (in terms of their selected features), and with the consequence creating an associative (linked) three-dimensional model. The author pays special attention to the very process of creating relations between objects, as it has a key impact on the structural stability of CAD class models, and thus on their susceptibility to possible modifications. To show that not all associativity brings a positive effect, the author presents two examples of its implementation. In order to emphasize the influence of the method of linking individual elements, both examples are based on the same 3D model – a thin-walled part with a positioning pin. That means the geometric form of the default part is the same, whereas only relations of the individual objects of the 3D model change. In the first scenario, correctly defined relations between objects make that the positioning pin offset does not affect the initial design conditions. The second scenario shows an incorrect implementation of associativity, as a result of which the same operation of positioning pin offset gives non-compliance with the initial design conditions and with the consequence an undesirable change in its geometry. The article is an attempt to draw attention to the fact that the associative structure of 3D models is not always equal to the optimal solution. Only the well-thought-out nature of associativity allows to use all its advantages.

scholarly journals A High-Resolution Texture Mapping Technique for 3D Textured Model

2018 ◽  
Vol 8 (11) ◽  
pp. 2228 ◽  
Author(s):  
Jiing-Yih Lai ◽  
Tsung-Chien Wu ◽  
Watchama Phothong ◽  
Douglas Wang ◽  
Chao-Yaug Liao ◽  
...  
Keyword(s):  
3D Model ◽  
Three Dimensional ◽  
Texture Mapping ◽  
Mapping Technique ◽  
High Quality ◽  
Mesh Parameterization ◽  
Mesh Partitioning ◽  
Blending Process ◽  
Box Method ◽  
Texture Size

We proposed a texture mapping technique that comprises mesh partitioning, mesh parameterization and packing, texture transferring, and texture correction and optimization for generating a high-quality texture map of a three-dimensional (3D) model for applications in e-commerce presentations. The main problems in texture mapping are that the texture resolution is generally worse than in the original images and considerable photo inconsistency exists at the transition of different image sources. To improve the texture resolution, we employed an oriented boundary box method for placing mesh islands on the parametric (UV) map. We also provided a texture size that can keep the texture resolution of the 3D textured model similar to that of the object images. To improve the photo inconsistency problem, we employed a method to detect and overcome the missing color that might exist on a texture map. We also proposed a blending process to minimize the transition error caused by different image sources. Thus, a high-quality 3D textured model can be obtained by applying this series of processes for presentations in e-commerce.

scholarly journals Problems of Creation and Usage of 3D Model of Structures and Theirs Possible Solution

Symmetry ◽  
2020 ◽  
Vol 12 (1) ◽  
pp. 181 ◽  
Author(s):  
Dalibor Bartonek ◽  
Michal Buday
Keyword(s):  
Computer Aided Design ◽  
3D Model ◽  
Three Dimensional ◽  
3D Models ◽  
Cad System ◽  
Building Models ◽  
Special Cad ◽  
Aided Design ◽  
The Church

This article describes problems that occur when creating three-dimensional (3D) building models. The first problem is geometric accuracy; the next is the quality of visualization of the resulting model. The main cause of this situation is that current Computer-Aided Design (CAD) software does not have sufficient means to precision mapping the measured data of a given object in field. Therefore the process of 3D model creation is mainly a relatively high proportion of manual work when connecting individual points, approximating curves and surfaces, or laying textures on surfaces. In some cases, it is necessary to generalize the model in the CAD system, which degrades the accuracy and quality of field data. The article analyzes these problems and then recommends several variants for their solution. There are described two basic methods: using topological codes in the list of coordinates points and creating new special CAD features while using Python scripts. These problems are demonstrated on examples of 3D models in practice. These are mainly historical buildings in different locations and different designs (brick or wooden structures). These are four sacral buildings in the Czech Republic (CR): the church of saints Johns of Brno-Bystrc, the Church of St. Paraskiva in Blansko, further the Strejc’s Church in Židlochovice, and Church of St. Peter in Alcantara in Karviná city. All of the buildings were geodetically surveyed by terrestrial method while using total station. The 3D model was created in both cases in the program AUTOCAD v. 18 and MicroStation.

Fabrication of 3D Models for Microtia Reconstruction Using Smartphone-Based Technology

2021 ◽  
pp. 000348942110240
Author(s):  
Peng You ◽  
Yi-Chun Carol Liu ◽  
Rodrigo C. Silva
Keyword(s):  
3D Model ◽  
Low Cost ◽  
Tertiary Care ◽  
Three Dimensional ◽  
Basic Research ◽  
3D Models ◽  
University Hospital ◽  
Patient Specific ◽  
Surface Scanning ◽  
Barrier To Entry

Objective: Microtia reconstruction is technically challenging due to the intricate contours of the ear. It is common practice to use a two-dimensional tracing of the patient’s normal ear as a template for the reconstruction of the affected side. Recent advances in three-dimensional (3D) surface scanning and printing have expanded the ability to create surgical models preoperatively. This study aims to describe a simple and affordable process to fabricate patient-specific 3D ear models for use in the operating room. Study design: Applied basic research on a novel 3D optical scanning and fabrication pathway for microtia reconstruction. Setting: Tertiary care university hospital. Methods: Optical surface scanning of the patient’s normal ear was completed using a smartphone with facial recognition capability. The Heges application used the phone’s camera to capture the 3D image. The 3D model was digitally isolated and mirrored using the Meshmixer software and printed with a 3D printer (MonopriceTM Select Mini V2) using polylactic acid filaments. Results: The 3D model of the ear served as a helpful intraoperative reference and an adjunct to the traditional 2D template. Collectively, time for imaging acquisition, editing, and fabrication was approximately 3.5 hours. The upfront cost was around $210, and the recurring cost was approximately $0.35 per ear model. Conclusion: A novel, low-cost approach to fabricate customized 3D models of the ear is introduced. It is feasible to create individualized 3D models using currently available consumer technology. The low barrier to entry raises the possibility for clinicians to incorporate 3D printing into various clinical applications.

Sign in / Sign up

Export Citation Format

Share Document