Field deployable impedance-based corrosion sensor

Electrochemical impedance spectroscopy (EIS) has been used in various applications, such as metal corrosion monitoring. However, many conventional corrosion monitoring setups are bulky and inconvenient for in-situ testing. The purpose of this work is to reduce the size of the whole corrosion monitoring system. We utilized EIS to design a field deployable impedance-based corrosion sensor (FDICS), capable of performing in-situ EIS analysis. Experiments verified the sensor’s accuracy, and the results showed that the sensor performed similarly to a bench-top EIS machine when we tested on circuit models. Furthermore, we used the proposed FDICS to monitor a metal corrosion experiment and performed EIS. The result showed that the proposed FDICS is able to obtain the sample’s impedance spectroscopy, which could help researchers test its corrosion severity on a metallic sample in-situ. Compared to other bulky conventional setups, our device eliminates the design complexity while still showing insights into the corrosion reaction.

Effect of Corrosion and Wall Textures on Wettability and Heat Flux at Non-Isothermal Conditions

The corrosion behavior, evaporation and heat transfer of aluminum alloy during droplet evaporation of an aggressive solution of NaCl and hydrogen peroxide in water have been studied experimentally. To date, the effect of corrosion on the evaporation and heat transfer of droplet salt solutions on textured surfaces remains insufficiently explored. The corrosion resistance of the material and the contact angle increase with an increase in the number of laser penetrations after laser texturing. Studies conducted using an electron microscope and Energy-Dispersive X-ray Spectroscopy (EDS) mapping show that the maximum amount of adsorbed hydrocarbon impurities falls on areas with a large number of pits. In the process of metal corrosion, wettability and heat transfer change. In spite of the fact that laser exposure significantly increases the corrosion resistance, the wettability of the wall changes significantly due to corrosion. The wetted diameter of a droplet changes over time, which leads to an increase in the evaporation rate and heat flux. The heat flux during evaporation of a droplet on a heated wall depends on the water droplet diameter, the texture of the wall and the corrosion resistance.

Metal Rod Surfaces after Exposure to Used Cooking Oils

Used cooking oils (UCOs) have a high potential as renewable fuels for the maritime shipping industry. However, their corrosiveness during storage and usage are some of the concerns yet to be investigated for addressing compatibility issues. Thus, the corrosion of steels and copper exposed to the UCOs was studied through the immersion of metal rods for different periods. The changes on the rod surfaces were analyzed with a scanning electron microscope (SEM). After the immersion, the copper concentration dissolved in the bio-oils was measured using inductively coupled plasma-optical emission spectrometry (ICP-OES). The free fatty acids and glycerides were analyzed using gas chromatography with flame ionization detection (GC-FID). The acid number (AN), water concentration, as well as density and kinematic viscosity of the bio-oils were determined with standard methods. The UCOs with the highest water content were corrosive, while the oils with lower water concentrations but higher ANs induced lower corrosion. After mixing two different UCOs, the metal corrosion decreased with an increasing concentration of the oil with lower corrosive properties. The lower corrosion properties were most likely due to the monounsaturated fatty acids, e.g., oleic acid in oils. These acids formed a barrier layer on the rod surfaces, thereby inhibiting the permeation of oxygen and water to the surface. Even adding 0.025 wt% of tert-butylamine decreased the corrosivity of UCO against polished steel rod. The results suggested that mixing several oil batches and adding a suitable inhibitor reduces the potential corrosive properties of UCOs.

Non-Invasive Assessment of PVA-Borax Hydrogel Effectiveness in Removing Metal Corrosion Products on Stones by Portable NMR

The cleaning of buildings, statues, and artworks composed of stone materials from metal corrosion is an important topic in the cultural heritage field. In this work the cleaning effectiveness of a PVA-PEO-borax hydrogel in removing metal corrosion products from different porosity stones has been assessed by using a multidisciplinary and non-destructive approach based on relaxation times measurement by single-sided portable Nuclear Magnetic Resonance (NMR), Scanning Electron Microscopy—Energy Dispersive Spectroscopy (SEM-EDS), and Raman Spectroscopy. To this end, samples of two lithotypes, Travertine and Carrara marble, have been soiled by triggering acidic corrosion of some copper coins in contact with the stone surface. Then, a PVA-PEO-borax hydrogel was used to clean the stone surface. NMR data were collected in untreated, soiled with corrosion products, and hydrogel-cleaned samples. Raman spectroscopy was performed on PVA-PEO-borax hydrogel before and after cleaning of metal corrosion. Furthermore, the characterization of the dirty gel was obtained by SEM-EDS. The combination of NMR, SEM-EDS and Raman results suggests that the mechanism behind the hydrogel cleaning action is to trap heavy metal corrosion products, such as Cu2+ between adjacent boron ions cross-linked with PVA. Moreover, the PVA-PEO-borax hydrogel cleaning effectiveness depends on the stone porosity, being better in Carrara marble compared to Travertine.

Multi-purpose inhibitors for the oil industry

The issue of mineral scale formation in pipelines and technological equipment and metal corrosion of continues to be relevant for industrial plants, including oil-producing and oilrefining industries. The simplest and most available way to solve these problems is to use organophosphonates (OP) and low-molecular-weight polymers (MM<1000) as inhibitors. Complexonates with alkaline-earth metals (Me) have been synthesized on basis of mentioned above acids at different molar ratios OP:Me = 4:1 – 1:1 and temperature of 20 °C. Compositions containing synthesized complexonates were used for water of various degrees of mineralization and temperature range of 60-90 °C under dynamic conditions. It was found that the efficiency of inhibition of mineral scale formation for all the studied compositions of complexonates increase with the growth of number of functional groups in the OP molecule, regardless of the molar ratio of OP:Me. The corrosion inhibition both depends on the number of functional groups in the OP molecule and is determined by the formation of a protective film on the metal surface largely.

A Review of the electrochemical corrosion of metals in choline chloride based deep eutectic solvents

Deep eutectic solvents (DESs) are a class of mixtures with melting points notably lower than those of their raw constituent components. These liquids have found a tremendously wide spectrum of applications in the last two decades of their research, so their contact and interaction with technical metals and alloys are inevitable. Therefore, the corrosivity of DESs towards metals is an extremely important topic. This review summarizes research efforts collected in the last two decades related to the corrosion rate of various metals in different DESs. Since the DESs are mainly composed of organic raw compounds, and by their physicochemical properties they may be regarded as a separate class of ionic liquids, the literature data about DESs corrosivity has been compared to the data related to the corrosivity of various organic solvents and ionic liquids as well. All the results gained until now show significantly low corrosivity of DESs. This observation is discussed in relation to the chemical composition of DESs. The absence of the oxidizing agents, the inhibitory action of organic ions and molecules, high viscosity and low electrical conductivity have been recognized as the main factors contributing to the low metal corrosion rate in DESs.

Simulating the feedback between corrosive gas generation and water availability for the evaluation of radionuclide mobility in the context of radioactive waste disposal

It has been recently recognized that the availability of liquid water may be a controlling factor in the feedback between the physical processes of variably saturated liquid and gas flow on the one hand, and various chemical processes such as metal corrosion in an underground storage facility for radioactive waste on the other hand (e.g., Huang et al., 2021, and reference therein). Iron corrosion in anoxic conditions produces hydrogen gas and consumes water, as expressed by the following stylized chemical equation (e.g., Diercks and Kassner, 1988; Senior et al., 2021): 3Fe+4H2O⟶Fe3O4+4H2 Since water is an educt the corrosion reaction may be suspended or suppressed by the scarcity of water near the corroding surfaces. At the same time, gas pressure build-up through hydrogen generation may limit further water ingress. We developed a model that focuses on the close coupling between gas generation through iron corrosion and water availability. The feedback between iron corrosion, gas generation and liquid phase flow is considered by implementing the corrosion reaction in the subsurface flow and transport simulator PFLOTRAN (Hammond et al., 2012; Lichtner et al., 2015, 2020) making use of its coding provisions to implement source/sink terms for water and gas. These source/sink terms reflect the kinetics of the iron corrosion and its dependence on the educts, where the availability of water is approximated by the local liquid saturation. The model was applied to evaluate the mobility of radionuclides in, and their release from a hypothetical geological storage facility for radioactive waste. The radionuclides are traced through the emplacement chambers and drift by means of advective and diffusive transport. Parameter variations illustrate the influence of crucial modelling parameters on the simulation results.

Discussion of parameters used to distinguish suitable from less suitable HLRW bentonites

Bentonites will be used in the construction of some high-level radioactive waste (HLRW) repositories mostly in combination with crystalline host rocks. They will be used both as a geotechnical barrier (compacted bentonite blocks) around the canisters and for backfilling. The bentonite should be stable in contact with cement pore water, minimize metal corrosion, be stable against erosion and various salt solutions, retard radionuclides, prevent canister displacement, possess high thermal conductivity, be stable against radioactive radiation, keep its swelling capacity even when dried, and, most importantly, should have a low hydraulic conductivity. Bentonites are natural materials (clays) which are dominated by swelling clay minerals called smectites. All bentonites, therefore, possess high water uptake capacity, swelling, and cation exchange properties. Different bentonites from different deposits worldwide differ with respect to their chemical and mineralogical composition, composition and charge distribution of the smectites, particle size and morphology, microstructure (arrangement of particles relative to each other), and interlayer population. All these parameters affect the performances of bentonites in different applications. The bentonite industry, therefore, compares different bentonites based on empirical investigations to produce superior products. Specifications which could be used to select a suitable HLRW bentonite were discussed by Kaufhold and Dohrmann (2016). Additional information has been published later (Kaufhold et al., 2020a, b). First of all, some of the above listed desired bentonite properties depend more on the degree to which it is compacted compared to the natural variability. High compaction decreases the hydraulic conductivity and increases thermal conductivity. In order to prevent canister displacement only a small swelling pressure is needed which is easily achieved by compaction with all bentonites. Generally, the type of exchangeable cation is the most important parameter determining bentonite properties such as swelling and rheology. Large scale deposition tests, however, proved that the cation population will readily equilibrate with the surrounding water. The initial type of exchangeable cation is, therefore, less relevant. More important is the Fe content which negatively affects the thermal and chemical stability. Structural Fe of the smectites can be reduced or oxidized by bacteria and radiation. The Fe content of the bentonite should therefore be low. Highly charged smectites proved to be less corrosive in combination with iron canisters because they provide more reducing conditions compared to low charged ones. Bentonites containing highly charged smectites should be preferred if Fe canisters are used. In the case of Cu canisters no effect of the charge could be found. Also, soluble or at least partly soluble components such as sulphates, sulphides, carbonates, and organic matter should be absent since their possible dissolution would decrease the dry density and hence the swelling pressure. The presence of reactive silica in some bentonites proved to buffer the dissolution reactions at the cement bentonite interface and hence could have a beneficial effect.