Hot Forging of Ultra High-Strength TRIP-Aided Steel

2010 ◽  
Vol 638-642 ◽  
pp. 3074-3079 ◽  
Author(s):  
Kohichi Sugimoto ◽  
Shohei Sato ◽  
Goro Arai

Ultra high-strength TRIP-aided steel consisting of bainitic ferrite matrix and interlath retained austenite films (TBF steel) possesses high toughness and fatigue strength, as well as high resistance against hydrogen embrittlement. In this study, to improve further these mechanical properties, the effects of hot forging and subsequent isothermal transformation holding process (FIT process) on microstructure, retained austenite characteristics, tensile properties and toughness of the TBF steel with chemical composition of 0.4%C, 1.5%Si, 1.5%Mn, 0.5%Cr, 0.2%Mo, 0.05%Nb and 0.5%Al (mass%) were investigated. The FIT process brought on an excellent combination of tensile strength of 1350-1550 MPa and Charpy impact absorbed value of 100-110 J/cm2 in the developed TBF steel, exceeding so much that of SCM440 steel. The excellent combination was mainly caused by (i) refined mixed structure of bainitic ferrite and retained austenite and (ii) the increased mechanical stability of retained austenite due to the FIT process.

2011 ◽  
Vol 409 ◽  
pp. 696-701 ◽  
Author(s):  
Junya Kobayashi ◽  
Koh Ichi Sugimoto ◽  
Goro Arai

Recently developed ultra high-strength low alloy transformation-induced plasticity (TRIP)-aided steel with martensitic lath structure matrix or "TRIP-aided Martensitic steel; TM steel" possesses a high impact toughness. In this study, to apply the TM steel to some hot-forging parts, the effects of hot-forging on microstructure, retained austenite characteristics, tensile properties and toughness in the TM steels with chemical composition of 0.3-0.4%C, 1.5%Si, 1.5%Mn, 0.002%B, 0.02Ti, 0.05Nb (mass%) were investigated. The hot forging brought on an excellent combinations of tensile strength of 1500-2000 MPa or 0.2% offset proof stress of 1200-1560 MPa and Charpy impact absorbed value of 35-80 J/cm2 when partitioned at 250-350°C after quenching in oil. The combinations exceeded so much those of the conventional quench and tempering structural steels. From examinations of microstructure and retained austenite characteristics, it was found that the excellent combinations are mainly caused by (i) refined and uniform martensitic lath structure matrix with a small amount of carbide, (ii) increasing narrow martensite with high dislocation density and (iii) the increased stability of retained austenite, resulting from the FQP process.


2017 ◽  
Vol 380 ◽  
pp. 1-11
Author(s):  
Sherif Ali Abd El Rahman ◽  
Ahmed Shash ◽  
Mohamed K. El-Fawkhry ◽  
Ahmed Zaki Farahat ◽  
Taha Mattar

Medium-carbon, silicon-rich steels are commonly suggested to obtain a very fine bainitic microstructure at a low temperature slightly above Ms. Thereby, the resulted microstructure consists of slender bainitic-ferritic plates interwoven with retained austenite. The advanced strength and ductility package of this steel is much dependent on the fineness of bainitic ferrite, as well as the retained austenite phase. In this article, the aluminum to silicon ratio, and the isothermal transformation temperature have been adopted to obtain ultra-high strength high carbon steel. Optical and SEM investigation of the produced steels have been performed. XRD has been used to track the retained austenite development as a result of the change in the chemical composition of developed steels and heat treatment process. Mechanical properties in terms of hardness and microhardness of obtained phases and structure were investigated. Results show that the increment of aluminum to silicon ratio has a great effect in promoting the bainitic transformation, in tandem with improving the stability and the fineness of retained austenite. Such an advanced structure leads to enhancement in the whole mechanical properties of the high carbon steel.


2007 ◽  
Vol 345-346 ◽  
pp. 247-250 ◽  
Author(s):  
Koh Ichi Sugimoto ◽  
Junji Tsuruta ◽  
Sung Moo Song

Formable ultra high-strength TRIP-aided steel with bainitic ferrite matrix structure (TBF steel) contributes to a drastic weight reduction and an improvement of crash safety of automobile. In this study, fatigue strength of 0.2%C-1.5%Si-1.5%Mn TBF steels was investigated. High fatigue limit was achieved in TBF steels austempered at 400-450oC, containing a large amount of stable retained austenite. The fatigue limit was linearly related with mobile dislocation density, as well as TRIP effect of retained austenite. When compared to conventional martensitic steel, the TBF steel exhibited lower notch-sensitivity or higher notched fatigue performance. Complex additions of 0.5%Al, 0.05%Nb and 0.2%Mo considerably improved the notched fatigue performance, as well as the smooth fatigue strength. This was associated with the stabilized retained austenite and refined microstructure which suppress fatigue crack initiation and/or propagation.


2012 ◽  
Vol 706-709 ◽  
pp. 2734-2739 ◽  
Author(s):  
Hana Jirková ◽  
Ludmila Kučerová ◽  
Bohuslav Mašek

The use of the combined influence of retained austenite and bainitic ferrite to improve strength and ductility has been known for many years from the treatment of multiphase steels. Recently, the very fine films of retained austenite along the martensitic laths have also become the centre of attention. This treatment is called the Q-P process (quenching and partitioning). In this experimental program the quenching temperature and the isothermal holding temperature for diffusion carbon distribution for three advanced high strength steels with carbon content of 0.43 % was examined. The alloying strategies have a different content of manganese and silicon, which leads to various martensite start and finish temperatures. The model treatment was carried out using a thermomechanical simulator. Tested regimes resulted in a tensile strength of over 2000MPa with a ductility of above 14 %. The increase of the partitioning temperature influenced the intensity of martensite tempering and caused the decrease of tensile strength by 400MPa down to 1600MPa and at the same time more than 10 % growth of ductility occurred, increasing it to more than 20%.


2005 ◽  
Vol 91 (2) ◽  
pp. 278-284 ◽  
Author(s):  
Koh-ichi SUGIMOTO ◽  
Sung-Moo SONG ◽  
Jyunya SAKAGUCHI ◽  
Akihiko NAGASAKA ◽  
Takahiro KASHIMA

2021 ◽  
Vol 1016 ◽  
pp. 732-737
Author(s):  
Junya Kobayashi ◽  
Hiroto Sawayama ◽  
Naoya Kakefuda ◽  
Goroh Itoh ◽  
Shigeru Kuraoto ◽  
...  

Various high strength steel sheets for weight reduction and safety improvement of vehicles have been developed. TRIP-aided steel with transformation induced plasticity of the retained austenite has high strength and ductility. Conventional TRIP-aided steels are subjected to austempering process after austenitizing. Generally, elongation and formability of TRIP-aided steel are improved by finely dispersed retained austenite in BCC phase matrix. The finely dispersed retained austenite and grain refinement of TRIP-aided steel can be achieved by hot rolling with heat treatment. Therefore, the improvement of mechanical properties of TRIP-aided steel is expected from the manufacturing process with hot rolling and then isothermal transformation process. In this study, thermomechanical heat treatment is performed by combining hot rolling and isothermal holding as the manufacturing process of TRIP-aided steel sheets. The complex phase matrix is obtained by hot rolling and then isothermal holding. Although the hardness of the hot rolled and isothermal held TRIP-aided steel is decreased, the volume fraction of retained austenite is increased.


2018 ◽  
Vol 941 ◽  
pp. 329-333 ◽  
Author(s):  
Jiang Ying Meng ◽  
Lei Jie Zhao ◽  
Fan Huang ◽  
Fu Cheng Zhang ◽  
Li He Qian

In the present study, the effects of ausforming on the bainitic transformation, microstructure and mechanical properties of a low-carbon rich-silicon carbide-free bainitic steel have been investigated. Results show that prior ausforming shortens both the incubation period and finishing time of bainitic transformation during isothermal treatment at a temperature slightly above the Mspoint. The thicknesses of bainitic ferrite laths are reduced appreciably by ausforming; however, ausforming increases the amount of large blocks of retained austenite/martenisite and decreases the volume fraction of retained austenite. And accordingly, ausforming gives rise to significant increases in both yield and tensile strengths, but causes noticeable decreases in ductility and impact toughness.


Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1220
Author(s):  
Peter Kirbiš ◽  
Ivan Anžel ◽  
Rebeka Rudolf ◽  
Mihael Brunčko

The tendencies of development within the field of engineering materials show a persistent trend towards the increase of strength and toughness. This pressure is particularly pronounced in the field of steels, since they compete with light alloys and composite materials in many applications. The improvement of steels’ mechanical properties is sought to be achieved with the formation of exceptionally fine microstructures ranging well into the nanoscale, which enable a substantial increase in strength without being detrimental to toughness. The preferred route by which such a structure can be produced is not by applying the external plastic deformation, but by controlling the phase transformation from austenite into ferrite at low temperatures. The formation of bainite in steels at temperatures lower than about 200 °C enables the obtainment of the bulk nanostructured materials purely by heat treatment. This offers the advantages of high productivity, as well as few constraints in regard to the shape and size of the workpiece when compared with other methods for the production of nanostructured metals. The development of novel bainitic steels was based on high Si or high Al alloys. These groups of steels distinguish a very fine microstructure, comprised predominantly of bainitic ferrite plates, and a small fraction of retained austenite, as well as carbides. The very fine structure, within which the thickness of individual bainitic ferrite plates can be as thin as 5 nm, is obtained purely by quenching and natural ageing, without the use of isothermal transformation, which is characteristic for most bainitic steels. By virtue of their fine structure and low retained austenite content, this group of steels can develop a very high hardness of up to 65 HRC, while retaining a considerable level of impact toughness. The mechanical properties were evaluated by hardness measurements, impact testing of notched and unnotched specimens, as well as compression and tensile tests. Additionally, the steels’ microstructures were characterised using light microscopy, field emission scanning electron microscopy (FESEM) and high-resolution transmission electron microscopy (HRTEM). The obtained results confirmed that the strong refinement of the microstructural elements in the steels results in a combination of extremely high strength and very good toughness.


2011 ◽  
Vol 26 (6) ◽  
pp. 1148-1151 ◽  
Author(s):  
Mingya Zhang ◽  
Fuxian Zhu ◽  
Zhengtao Duan ◽  
Shicheng Ma

2013 ◽  
Vol 762 ◽  
pp. 14-21 ◽  
Author(s):  
Peter Hodgson ◽  
Subrata Mukherjee ◽  
Hossein Beladi ◽  
Xiang Yuan Xiong ◽  
Ilana B. Timokhina

Two steels, ferritic, high strength with interphase precipitation and nanobainitic, were used to show the advances in and application of atom probe. The coexistence of the nanoscale, interphase Nb-Mo-C clusters and stoichiometric MC nanoparticles was found in the high strength steel after thermomechanical processing. Moreover, the segregation of carbon at different heterogeneous sites such as grain boundary that reduces the solute element available for fine precipitation was observed. The APT study of the solutes redistribution between the retained austenite and bainitic ferrite in the nanobainitic steel revealed: (i) the presence of two types of the retained austenite with higher and lower carbon content and (ii) segregation of carbon at the local defects such as dislocations in the bainitic ferrite during the isothermal hold.


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