Finite Element Simulation on Tool Strength of Rough Turning Cylinder

2014 ◽  
Vol 800-801 ◽  
pp. 316-320
Author(s):  
Yuan Sheng Zhai ◽  
Xian Li Liu ◽  
Bao Tao Wang
Keyword(s):  
Numerical Simulation ◽  
Cutting Force ◽  
Feed Rate ◽  
Mechanical Load ◽  
High Strength ◽  
Simulation Method ◽  
Rough Machining ◽  
Simulation Results ◽  
Tool Strength ◽  
Rough Turning

In this paper, numerical simulation method is used to study the turning tool strength by Deform 3D in the process of rough machining high strength steel (2.25Cr-1Mo-0.25V).It mainly studies the effect of the feed rate on the cutting force. At the same time, non-uniform distribution cutting force got from the simulation results is taken as the numerical simulation mechanical load of turning tool blade strength to study the influence of feed rate on the turning tool strength. The simulation results show that: with the feed increasing, the mechanical load that turning tool blade bears increases. The maximum effective stress and displacement of the turning tool blade is also increased.

An Experimental Study of Cutting Force on Large Cutting Depth Turning Titanium Alloy with CBN Tool

2014 ◽  
Vol 800-801 ◽  
pp. 237-240
Author(s):  
Li Fu Xu ◽  
Ze Liang Wang ◽  
Shu Tao Huang ◽  
Bao Lin Dai
Keyword(s):  
Experimental Study ◽  
Titanium Alloy ◽  
Cutting Force ◽  
Feed Rate ◽  
Cutting Speed ◽  
Cutting Parameters ◽  
Cutting Depth ◽  
Cbn Tool ◽  
Cutting Experiment ◽  
Rough Turning

In this paper, the cutting experiment was used to study the influence of various cutting parameters on cutting force when rough turning titanium alloy (TC4) with the whole CBN tool. The results indicate that among the cutting speed, feed rate and cutting depth, the influence of the cutting depth is the most significant on cutting force; the next is the feed rate and the cutting speed is at least.

Impact Simulation of a Crashworthy Composite Fuselage Section with Energy-Absorbing Floor

2014 ◽  
Vol 529 ◽  
pp. 102-107
Author(s):  
Hai Bo Luo ◽  
Ying Yan ◽  
Xiang Ji Meng ◽  
Tao Tao Zhang ◽  
Zu Dian Liang
Keyword(s):  
Experimental Data ◽  
Numerical Simulation ◽  
Dynamic Response ◽  
Relative Error ◽  
High Strength ◽  
Computer Code ◽  
Impact Simulation ◽  
Average Acceleration ◽  
Simulation Results ◽  
Energy Absorbing

A 7.8m/s vertical drop simulate of a full composite fuselage section was conducted with energy-absorbing floor to evaluate the crashworthiness features of the fuselage section and to predict its dynamic response to dummies in future. The 1.52m diameter fuselage section consists of a high strength upper fuselage frame, one stiff structural floor and an energy-absorbing subfloor constructed of Rohacell foam blocks. The experimental data from literature [6] were analyzed and correlated with predictions from an impact simulation developed using the nonlinear explicit transient dynamic computer code MSC.Dytran. The simulated average acceleration did not exceed 13g, by contrast with experimental results, whose relative error is less than 11%. The numerical simulation results agree with experiments well.

Numerical Simulation of the Stress Field of Thick 7B04 Aluminum Alloy Board during Continuous Manufacture Procedure

2007 ◽  
Vol 127 ◽  
pp. 259-264
Author(s):  
Hong Yuan Fang ◽  
Cheng Iei Fan
Keyword(s):  
Numerical Simulation ◽  
Aluminum Alloy ◽  
Stress Concentration ◽  
Stress Field ◽  
Solution Treatment ◽  
Simulation Method ◽  
The Core ◽  
Manufacturing Procedure ◽  
Continuous Manufacture ◽  
Simulation Results

Numerical simulation method is employed in the article to analyze the stress field of thick 7B04 aluminum alloy board during manufacturing procedure of solution treatment, calendaring and stretching. The simulation results show that the surface of the board endures compressive stress while the core segment endures tensile stress, and the distribution of the stress is very inhomogeneous. The calendaring procedure helps to decrease the stress and redistribute the stress uniformly, but it also leads to stress concentration at the two ends of the board, which engenders bad influence on the subsequent processing. The board deforms plastically when being stretched, thus the stress decreases greatly and is redistributed uniformly.

scholarly journals Numerical Simulation Study on the Front Shape and Thermal Stresses in Growing Multicrystalline Silicon Ingot: Process and Structural Design

Crystals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1053
Author(s):  
Chengmin Chen ◽  
Guangxia Liu ◽  
Lei Zhang ◽  
Guodong Wang ◽  
Yanjin Hou ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Thermal Stress ◽  
Thermal Stresses ◽  
Simulation Method ◽  
Power Ratio ◽  
Radial Temperature ◽  
Front Shape ◽  
Simulation Results ◽  
Insulation Block ◽  
Transient Numerical Simulation

In this paper, a transient numerical simulation method is used to investigate the effects of the two furnace configurations on the thermal field: the shape of the melt–crystal (M/C) interface and the thermal stress in the growing multicrystalline ingot. First, four different power ratios (top power to side power) are investigated, and then three positions (i.e., the vertical, angled, and horizontal positions) of the insulation block are compared with the conventional setup. The power ratio simulation results show that with a descending power ratio, the M/C interface becomes flatter and the thermal stress in the solidified ingot is lower. In our cases, a power ratio of 1:3–1:4 is more feasible for high-quality ingot. The block’s position simulation results indicate that the horizontal block can more effectively reduce the radial temperature gradient, resulting in a flatter M/C interface and lower thermal stress.

Numerical Simulation of High-Temperature Air Direct-Ignition of Pulverized Coal

2005 ◽  
Author(s):  
Z. Z. Kang ◽  
B. M. Sun ◽  
Y. H. Guo ◽  
W. Zhang ◽  
H. Q. Wei
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
High Temperature ◽  
Simulation Method ◽  
Pulverized Coal ◽  
Inlet Velocity ◽  
Operation Optimization ◽  
Structure Improvement ◽  
Simulation Results ◽  
Direct Ignition

Numerical simulation method is employed in this article to investigate various high-temperature air direct-ignition processes of pulverized coal (PC). Several important factors are analyzed, which are the inlet velocity of primary air flow, PC concentration and the velocity and temperature of high temperature air. The flow, combustion and heat transfer in high temperature air oil-free ignition burner can also be obtained from the simulation results, which are in accordance with the experimental data. The research provides guidance for structure improvement and operation optimization of burner.

scholarly journals Study on Fluorine Pollution in a Slag Yard

2019 ◽  
Vol 9 (5) ◽  
pp. 847
Author(s):  
Lide Wei ◽  
Changfu Wei ◽  
Sugang Sui
Keyword(s):  
Numerical Simulation ◽  
Experimental Investigation ◽  
Numerical Simulations ◽  
Solute Transport ◽  
Large Scale ◽  
Three Dimensional ◽  
Simulation Method ◽  
Laboratory Studies ◽  
Survey Results ◽  
Simulation Results

This paper suggests a large-scale three-dimensional numerical simulation method to investigate the fluorine pollution near a slag yard. The large-scale three-dimensional numerical simulation method included an experimental investigation, laboratory studies of solute transport during absorption of water by soil, and large-scale three-dimensional numerical simulations of solute transport. The experimental results showed that the concentrations of fluorine from smelting slag and construction waste soil were well over the discharge limit of 0.1 kg/m3 recommended by Chinese guidelines. The key parameters of the materials used for large-scale three-dimensional numerical simulations were determined based on an experimental investigation, laboratory studies, and soil saturation of survey results and back analyses. A large-scale three-dimensional numerical simulation of solute transport was performed, and its results were compared to the experiment results. The simulation results showed that the clay near the slag had a high saturation of approximately 0.9, consistent with the survey results. Comparison of the results showed that the results of the numerical simulation of solute transport and the test results were nearly identical, and that the numerical simulation results could be used as the basis for groundwater environmental evaluation.

Research on the Numerical Simulation of Hot Stamping for High Strength Steel

2014 ◽  
Vol 898 ◽  
pp. 136-139
Author(s):  
Chang Feng Men ◽  
Wen Wen Du ◽  
Cui Hong Han
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
High Strength Steel ◽  
Hot Stamping ◽  
High Strength ◽  
Nonlinear Finite Element ◽  
Weight Percentage ◽  
Finite Element Software ◽  
Simulation Results ◽  
Die Temperature

In order to research on the hot stamping property of high strength steel, the stamping forming of USIBOR1500P is simulated by the nonlinear finite element software Dynaform and Ansys/ls-dyna. The initial data simulated on USIBOR1500P is obtained by the hot tensile test. The simulation results show that the martensite weight percentage and Vickers hardness are in inverse proportion to stamping speed and initial die temperature.

Effect of Plenum Chamber Configuration on Airflow Uniformity in Unidirectional Flow Cleanrooms

1994 ◽  
Vol 37 (4) ◽  
pp. 21-27
Author(s):  
Guoping Xie ◽  
Yoshihide Suwa
Keyword(s):  
Numerical Simulation ◽  
Numerical Method ◽  
Pressure Loss ◽  
Simulation Method ◽  
Calculation Domain ◽  
Plenum Chamber ◽  
Unidirectional Flow ◽  
Numerical Simulation Method ◽  
Airflow Distribution ◽  
Simulation Results

Uniformity of airflow distribution in a unidirectional flow cleanroom has been studied experimentally and numerically. The influence of the height of the plenum chamber and the velocity of airflow introduced into the chamber on the airflow uniformity are investigated experimentally. In addition, a numerical simulation method to predict airflow uniformity is proposed, taking into account the characteristics of the pressure loss of the filter. The calculation domain in this study includes not only the cleanroom but also the plenum chamber and the exhaust chamber. The validity of the numerical method is also verified by comparing the simulation results with the experiments. Finally, the numerical method is used to obtain an appropriate height for the plenum chamber.

Numerical Simulation on Temperature Distributions to Cold Store

2012 ◽  
Vol 217-219 ◽  
pp. 1460-1464 ◽  
Author(s):  
Jing Xie ◽  
Yi Tang ◽  
Jin Feng Wang ◽  
Chen Miao ◽  
Yong Yan Lin
Keyword(s):  
Numerical Simulation ◽  
Simple Algorithm ◽  
Simulation Method ◽  
Calculation Error ◽  
Cooling Process ◽  
Temperature Distributions ◽  
Cold Store ◽  
Simulation Results ◽  
Experimental Values ◽  
Simulation Condition

On the basis of previous work, the simulation condition of cold store was improved to reduce calculation error. The SIMPLE algorithm and Boussineq assumption were used and the turbulent intensity was also set. The numerical simulation results reflected that the temperature distribution was closer to the previous experimental results after using new method. The error between simulation values and experimental values was decreased. The simulation result showed that temperature of corner was highest in the cold store. The temperature change of the cold store in the cooling process could be better predicted by using modified simulation method and the accuracy of numerical simulation of cold store in the cooling process could also be validated.

Numerical Simulation of Cutting Process by Cutter in Shield Machine

2012 ◽  
Vol 588-589 ◽  
pp. 1259-1263
Author(s):  
Yu Zhang ◽  
Rui Sun
Keyword(s):  
Numerical Simulation ◽  
Cutting Force ◽  
Damage Model ◽  
Dynamic Contact ◽  
Simulation Method ◽  
Soil Material ◽  
Construction Machinery ◽  
Engineering Parameters ◽  
Shield Machine ◽  
Properties Of Soil

Shield cutterhead is the key part of tunneling construction machinery. Because the cutterhead can cut the front soil by the cutter on the cutterhead, it’s of great significance for the design of the cutterhead to research the dynamic process of cutter cutting. With using extended Drucker-Prager constitutive model and damage model which has element removing function, the properties of soil material can be simulated more practically. The results also provide a simulation method of soil material on researching cutterhead tunneling process. Combined with finite element dynamic contact characteristics, it is obtained the regulation of cutting force changing with time and cutting force value in the process of cutter cutting. The results also offer a engineering parameters for researching the load state of cutterhead tunneling.

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