Effective Highly Dispersed Additive for Concretes on the Basis of Natural Mineral Raw Materials

2020 ◽  
Vol 992 ◽  
pp. 168-172
Author(s):  
E.G. Karpikov ◽  
N.P. Lukuttsova ◽  
E.A. Bondarenko
Keyword(s):  
Compressive Strength ◽  
Bending Strength ◽  
Raw Materials ◽  
Chemical Activation ◽  
Raw Material ◽  
Experiment Planning ◽  
Water Medium ◽  
Natural Mineral ◽  
Fine Grained ◽  
Highly Dispersed

The composition of a highly dispersed additive for concrete based on the natural mineral raw material wollastonite is developed. The properties of the modified fine-grained concrete (FGC) are studied. The three-factor experiment planning made it possible to obtain mathematical dependences of the bending and compressive strength after 3 and 28 days of hardening, density, and water-cement ratio of the fine-grained concrete on such factors as the content of anionic surfactant of naphthalene-formaldehyde type in the composition of the raw material wollastonite being an activator of mechanic-chemical processing, the suspension stabilizer of the pre-activated material, and the content of S-3+wollastonite in powder after mechanic-chemical activation in the suspension. The dependence nomograms are built. The optimal strength parameters of the modified fine-grained concrete with the content of a highly dispersed additive of 5% by weight of cement in its composition, and the wollastonite concentration of 3 g/l in the water medium of the suspension stabilizer S-3 are ascertained. The developed highly dispersed additive allows obtaining fine-grained concrete with the bending strength of 3.1 MPa and the compressive strength of 57.8 MPa.

Research on Simulation Test of Coal Similar Material

2013 ◽  
Vol 850-851 ◽  
pp. 847-850 ◽  
Author(s):  
Lin Chao Dai
Keyword(s):  
Compressive Strength ◽  
Raw Materials ◽  
Similarity Theory ◽  
Design Method ◽  
Uniform Design ◽  
Physical And Mechanical Properties ◽  
Raw Material ◽  
Similar Material ◽  
Cement Ratio ◽  
Water Cement Ratio

In order to study the coal and gas outburst similar simulation experiment, coal similar material was made up based on the similarity theory. Based on the previous similar material study, the cement, sand, water, activated carbon and coal powder was selected as the raw material of similar material. Meanwhile similar material matching program with 5 factors and 6 levels was designed by using Uniform Design Method. And the physical and mechanical properties of the similar material compressive strength was measured under different proportions circumstances. The relationship between similar material and the raw materials was analyzed. The results show that choosing different materials can compound different similar materials with different requirements. And the water-cement ratio plays a decisive influence on the compressive strength of similar material. The compressive strength of similar material decreases linearly when the water-cement ratio increases.

scholarly journals PEMANFAATAN LIMBAH FLY ASH DARI PEMBAKARAN BATUBARA PADA PEMBUATAN SEMEN PCC (PORTLAND COMPOSITE CEMENT) DI PT SEMEN XYZ LAMPUNG

2020 ◽  
Vol 4 (2) ◽  
Author(s):  
Dwi Septiyana Sari ◽  
◽  
Susanti Sundari
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Raw Materials ◽  
Testing Machine ◽  
Technical Aspect ◽  
Raw Material ◽  
Physical Test ◽  
Composite Cement ◽  
The Difference ◽  
The Cost

Abstract This study discusses the use of fly ash waste from coal burning on the manufacture of PCC (Portland composite cement) at PT. XYZ Lampung. The purpose of this research is to look at the technical studies and the efficiency of raw materials in the use of fly ash in cement making, in this case PCC cement (Portland Composite Cement). The steps taken in analyzing the data in this study were viewed from a technical aspect by means of a physical test, namely the cement compressive strength test at the age of 3 days, 7 days, and 28 days using the Compression Testing Machine. This test was conducted to see the comparison of the compressive strength of PCC cement using limestone and fly ash as raw materials, then calculate the difference in raw material costs in the year before and after the replacement of limestone with fly ash. The results showed that cement with the addition of fly ash after 3 days, 7 days and 28 days had an increased compressive strength value, which increased 21.69%, 16.07% and 8.05% respectively of the compressive strength of cement using limestone. The use of fly ash as a substitute for limestone has an effect on the cost of raw materials, where the difference between the cost of raw materials in 2019 and the cost of raw materials in 2018 is Rp. 39,440,952,074.

scholarly journals AN EFFECTIVE WAY TO RECYCLE 3D PRINTING CONCRETE SCRAP

2021 ◽  
Vol 4 (2) ◽  
pp. 12-18
Author(s):  
D.A. Tolypin ◽  
N. Tolypina
Keyword(s):  
Compressive Strength ◽  
3D Printing ◽  
Portland Cement ◽  
Quartz Sand ◽  
Raw Materials ◽  
Electricity Consumption ◽  
Cement Matrix ◽  
Fine Aggregate ◽  
Fine Grained ◽  
Control Samples

the article proposes a rational method for processing 3D printing concrete scrap using vibration equipment, which allows obtaining a multicomponent building material with minimal electricity consumption. As a crite-rion for the degree of grinding of concrete scrap, it is proposed to use the specific surface area of the finely dispersed part of concrete scrap, which should correspond to 400-500 m2/kg. The possibility of reusing the resulting product instead of the traditional fine aggregate of quartz sand is shown. It was found that the con-crete scrap without the addition of Portland cement hardens, reaching up to 48% of the compressive strength of the control samples by 28 days. When 10% of the binder CEM I 42.5 N was added to the concrete scrap processing product, the compressive strength of fine-grained concrete increased by 106.6%, and 20% of Portland cement - by 112.2 %, compared to the strength of control samples of a similar composition on tra-ditional quartz sand after 28 days of hardening. It is noted that this is primarily due to the weak contact zone of quartz sand and the cement matrix of concrete. The use of the product of processing concrete scrap al-lows obtaining building composites based on it with the complete exclusion of natural raw materials

Performance Study of Fiber Reinforced New Lightweight Insulation Materials

2013 ◽  
Vol 662 ◽  
pp. 331-334
Author(s):  
Huan Qi Zhao ◽  
Guo Zhong Li
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Bending Strength ◽  
Raw Materials ◽  
The Self ◽  
Performance Study ◽  
Foaming Agent ◽  
Insulation Materials ◽  
Influencing Mechanism ◽  
Coefficient Of Thermal Conductivity

Cement-based lightweight insulation materials were made. Cement and fly ash are main raw materials. The self-developed composite excitation agent and foaming agent are used. The method of foaming is the physical foaming. The inflection of fiber dosage on the performance of lightweight insulation materials was researched. Its influencing mechanism was discussed. Experiments show that foaming lightweight insulation materials were made with 1.22MPa bending strength, 2.95MPa compressive strength and the 0.072W/mk coefficient of thermal conductivity when the fiber mixing content is 1.2%.

Composition, technology and provenance of Roman pottery fromNapoca(Cluj-Napoca, Romania)

Clay Minerals ◽  
2018 ◽  
Vol 53 (4) ◽  
pp. 621-641 ◽  
Author(s):  
Ágnes Gál ◽  
Corina Ionescu ◽  
Mátyás Bajusz ◽  
Vlad A. Codrea ◽  
Volker Hoeck ◽  
...  
Keyword(s):  
Middle Miocene ◽  
Raw Materials ◽  
Ceramic Body ◽  
Polarized Light ◽  
Raw Material ◽  
Gradual Transition ◽  
X Ray ◽  
Fine Grained ◽  
The Matrix ◽  
Technological Constraints

ABSTRACTSecond-century CE (common era) household pottery sherds found in the city ofNapoca(present day Cluj-Napoca, Romania) in Roman Dacia were investigated by polarized light optical microscopy, X-ray powder diffraction, Fourier-transform infrared spectroscopy and cold field emission scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy to obtain information on technology, raw materials and site of production. Compositionally, all samples are similar with comparable fine and semi-fine microstructures and oriented microtextures. Optically, there is a gradual transition from microcrystalline to an amorphous illitic-muscovitic matrix. The small aplastic inclusions are mostly quartz and feldspar. Fine-grained carbonate aggregates are distributed inhomogeneously in the ceramic body. Well-preserved Middle Miocene foraminifera tests are characteristic of the ceramics. The gradual thermal changes of the matrix and the newly formed phases upon firing, such as ‘ceramic melilite’, Fe-gehlenite, clinopyroxene, glass, hematite and some maghemite support inferences regarding the technological constraints in producing the pottery. The firing took place in a mostly oxidizing atmosphere and the temperature extended from at least 850°C to >900°C. The Middle Miocene marly clay from the area surrounding the site shows similar mineralogical and micropalaeontological contents to those of the ceramic specimens and is the best candidate for the raw material used for local production of the Roman pottery.

Preparation and Properties of MgAl2O4-CaAl12O19 High Temperature Composite

2012 ◽  
Vol 512-515 ◽  
pp. 617-620
Author(s):  
Yong Hong Wang ◽  
Yan Gai Liu ◽  
Tao Yang ◽  
Zhao Hui Huang ◽  
Ming Hao Fang
Keyword(s):  
Phase Composition ◽  
High Temperature ◽  
Reaction Temperature ◽  
Bending Strength ◽  
Raw Materials ◽  
Weight Ratio ◽  
Raw Material ◽  
Reaction Conditions ◽  
Optimum Reaction ◽  
Industrial Alumina

The utilization of lightweight refractories plays an important role in reducing the energy consumption of industrial furnaces. In this paper, MgAl2O4-CaA112O19 high temperature composite was synthesized via solid state reaction using magnesite, dolomite and industrial alumina as raw materials. The influences of raw materials and reaction temperature on phase compositions and microstructure of the composite were investigated by XRD and SEM，respectively. The parameters to prepare MgAl2O4-CaA112O19 high temperature composite were optimized. The results show that the optimum reaction conditions for synthesizing MgAl2O4-CaA112O19 composite is the CA6/MA weight ratio of 2:3, and the reaction temperature of 1500°C for 4h. The CaA112O19 crystals showed laminated or plate-like structure, and the MgAl2O4 showed spherical morphology. The reaction temperature had little effect on the phase compositions of MA-CA6 composite in this experiment. The content of Al2O3 in the raw material affected the phase composition of MA-CA6 composite.With the increase of the CaA112O19 amount, the bending strength of the composite decreased.

Effect of Borax on Lightweight Material from Cullet and Fly Ash

2016 ◽  
Vol 690 ◽  
pp. 109-113 ◽  
Author(s):  
Sutthima Sriprasertsuk ◽  
Phatthiya Suwannason ◽  
Wanna T. Saengchantara
Keyword(s):  
Thermal Conductivity ◽  
Heat Treatment ◽  
Compressive Strength ◽  
Fly Ash ◽  
Sodium Silicate ◽  
Raw Materials ◽  
Raw Material ◽  
Test Results ◽  
Heat Process ◽  
Lightweight Material

This work investigated the recycling of fly ash waste and cullet as the raw materials for lightweight bodies produced by heat treatment and using sodium silicate as the binder. Borax was mixed with fly ash and cullet, and put into the block in dimension 10x10x2 cm3. The lightweight materials thus produced were then sintered at temperature of 800 °C. Density, compressive strength and thermal conductivity were determined. Borax showed a positive sintering effect on the porosity of lightweight material during the heat process. The compressive strength of lightweight material diminished with the reduction of density and thermal conductivity. Lightweight material manufactured with borax showed the lower density and thermal conductivity accompanied by the higher compressive strength. The test results indicated that using fly ash and cullet as the raw material with borax could obtain the lightweight material, thus enhancing the possibility of its reuse in a sustainable way.

Characterization and Properties of Lampang Kaolinite Clay for Standard Clay

2019 ◽  
Vol 798 ◽  
pp. 248-253
Author(s):  
Soravich Mulinta ◽  
Sakdiphon Thiansem
Keyword(s):  
Water Absorption ◽  
Bending Strength ◽  
Silicon Oxide ◽  
Raw Materials ◽  
Raw Material ◽  
Chemical Components ◽  
Kaolin Clay ◽  
Kaolinite Clay ◽  
X Ray ◽  
Materials Used

The aim of this study was to study and characterize the properties of raw material for standard clay, Lampang province. The raw materials used in the study are from local sources. They are Lampang kaolin clay (WC-1) and Lampang kaolin residual (WC-2). The characterization of raw material was analyzed by particle analyzer, X-ray fluorescence (XRF) and X-ray diffraction (XRD). The mixing ratio of standard clay as an addition Lampang kaolin clay 50-90% and Lampang kaolin residual 10-50% on physical-mechanical properties of standard clay. The properties of standard clay after firing at temperature at 1200°C were studied. The shrinkage, water absorption and bending strength of standard clay were tested. The results showed that the chemical components of 60%lampang kaolinite clay and 40% Lampang kaolin residual included of large amount of 67.47wt% Silicon oxide and 20.92wt%Aluminum oxide. The physical properties of standard clay had a shrinkage of 11.2%, water absorption of 1.9 % and bending strength of 659 kg/cm2. The standard clay produced fulfilled the requirements of Thai industrial standard (TIS 485-2542).

scholarly journals Manufacture of Sustainable Clay Bricks Using Waste from Secondary Aluminum Recycling as Raw Material

Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2439 ◽  
Author(s):  
Eduardo Bonet-Martínez ◽  
Luis Pérez-Villarejo ◽  
Dolores Eliche-Quesada ◽  
Eulogio Castro
Keyword(s):  
Compressive Strength ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Partial Substitution ◽  
Secondary Aluminum ◽  
Recycling Industry ◽  
Clay Bricks ◽  
Aluminum Recycling

The aluminum recycling industry produces aluminum filter dust (AFD), a waste byproduct of the aluminum recycling process composed mainly of aluminum oxide in a percentage between 60–70%, 8% calcium oxide, almost 15% sodium chloride, and between 5–10% potassium chloride. Due to its aluminum content, this waste can be used as a raw material in the manufacture of ceramic bricks, at the same time reducing the environmental impact produced in landfill. In this work, the partial substitution of a clay mixture (40% black, 30% red, and 30% yellow clay) by different proportions of AFD in the range 0–25 wt % for the production of fired clay brick was studied. The raw materials, clays, and waste were characterized by XRF and XRD. The brick specimens were fired at 950 °C and their physical and mechanical properties, such as water absorption, water suction, loss of ignition, linear shrinkage, bulk density, and compressive strength, were analyzed. The more relevant results were obtained with the addition of up to 20 wt % AFD, obtaining bricks with physical properties comparable to pure clay-based bricks used as a reference and better compressive strength and thermal conductivity due to the balance between the melting and pore-forming effects of the waste. These sustainable bricks also comply with the regulations of heavy metals leached to the environment, as indicated by the leaching test.

Effect of Raw Material Ratios on the Compressive Strength of Chang Jiang Iron Ore Gangues Aerated Concrete Block

2012 ◽  
Vol 573-574 ◽  
pp. 92-98
Author(s):  
Wen Hua Xu ◽  
Hao Zhang ◽  
Wei Jun Ren ◽  
Jin Yi Wu
Keyword(s):  
Compressive Strength ◽  
Aluminum Powder ◽  
Quartz Sand ◽  
Iron Ore ◽  
Raw Materials ◽  
Dry Weight ◽  
Concrete Block ◽  
Raw Material ◽  
Optimum Ratio ◽  
Aerated Concrete

The present study was to investigate the production of aerated concrete block from ChangJiang iron ore gangues. Analyze Quartz Sand, cement, CaO and gangue’s ratio’s influence on the aerated concrete block’s compressive strength, and then determine the optimum ratio. The results shows that gangue, quartz sand, cement, CaO, gypsum, aluminum powder, additive’s optimum ratio is 60.11%，8.26%，15.03%, 14.07%, 2%, 0.06% and 0.07% the dry weight of raw materials. Obtain the strongest compressive strength with the ratio 0.59:1 for water and raw materials. Adding iron gangues into aerated concrete block can turn wastes into treasures, which is originally done by us.

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