scholarly journals Influence of Anisotropy Properties of as-Rolled CMn Plate on Welding Induced Distortion

2021 ◽  
Vol 23 (09) ◽  
pp. 1182-1195
Author(s):  
D. Jeyasimman ◽  
◽  
N. Ramasamy ◽  
R. Pramod ◽  
N. Siva Shanmugam ◽  
...  

Welding induced distortion remain persistent problems leading to the inferior on Product Quality. The study is to investigate on welding induced angular distortion due to effect of anisotropy properties of the As-rolled C-Mn plate. The outcome could enhance the minimum distortion while cutting the raw material on rolling direction for fabrication process. The Anisotropy properties of the base metal were analyzed with along and transverse to rolling direction through microstructure examination, hardness measurement and mechanical properties. Microstructure contains coarse grains of pearlite and ferrite in transverse to rolling, whereas fine grains along the rolling. Hardness was 80 and 84 HRB along and transverse to rolling respectively. A weld bead was laid on the plate’s substrate with along and transverse to the rolling and angular deflections were measured with a dial gauge indicator. Finite element analysis (FEA) was carried out to evaluate the angular deflection on both the rolling. From the experimental results, the anisotropy properties of the as-rolled plate had influenced on angular deflection and indicating with good agreement with FEA.

1989 ◽  
Vol 17 (2) ◽  
pp. 86-99 ◽  
Author(s):  
I. Gardner ◽  
M. Theves

Abstract During a cornering maneuver by a vehicle, high forces are exerted on the tire's footprint and in the contact zone between the tire and the rim. To optimize the design of these components, a method is presented whereby the forces at the tire-rim interface and between the tire and roadway may be predicted using finite element analysis. The cornering tire is modeled quasi-statically using a nonlinear geometric approach, with a lateral force and a slip angle applied to the spindle of the wheel to simulate the cornering loads. These values were obtained experimentally from a force and moment machine. This procedure avoids the need for a costly dynamic analysis. Good agreement was obtained with experimental results for self-aligning torque, giving confidence in the results obtained in the tire footprint and at the rim. The model allows prediction of the geometry and of the pressure distributions in the footprint, since friction and slip effects in this area were considered. The model lends itself to further refinement for improved accuracy and additional applications.


Author(s):  
Radosław Rogoziński ◽  
Alina Maciejewska

AbstractVarved clay deposits from ice-dammed lakes are a particularly important and broadly applied raw material used for the production of high-quality ceramics (red bricks, roof tiles, etc.), but the mineralogy and geochemistry of these sediments are not fully understood. The aim of the present study was to determine the chemical and mineralogical composition of ice-dammed lake sediments of the Lębork deposit. Major-element analysis of the compositions of selected samples from the ice-dammed lake clays was performed by X-ray fluorescence (XRF) and trace elements were determined by inductively coupled plasma-mass spectrometry. The mineralogical composition of clay samples was determined by X-ray diffraction (XRD). Analyses of the chemical composition of the ice-dammed lake clays of the Lębork deposit showed that the dominant component was SiO2 with a mean content of 56.13 wt.%; the second most abundant component was Al2O3, with a mean content for the entire deposit of 11.61 wt.%. Analysis by ICP-MS indicated the presence of rare earth elements (REE), e.g. cerium, neodymium, lanthanum, and praseodymium; their mean contents are: 56.9, 27.0, 26.3, and 7.3 ppm, respectively. Mineralogical analysis of the varved clays identified quartz, muscovite, calcite, and clay minerals – illite, kaolinite, and montmorillonite. The material filling the Lębork basin is characterized by small lateral and vertical variability in chemical composition. The results of the present study may be of considerable importance in determining the parent igneous, metamorphic, and sedimentary rocks, the weathering products of which supplied material to the ice-dammed lake, as well as in determining the mechanisms and character of the sedimentation process itself.


Author(s):  
Qing Xiang Pei ◽  
B.H. Hu ◽  
C. Lu

Thermo-mechanical finite element analysis was carried out to study the deformation behavior and temperature distribution during equal channel angular pressing (ECAP). The material model used is the Johnson-Cook constitution model that can consider the multiplication effect of strain, strain rate, and temperature on the flow stress. The effects of pressing speed, pressing temperature, workpiece material and die geometry on the temperature rise and flow behavior during ECAP process were investigated. The simulated temperature rise due to deformation heating was compared with published experimental results and a good agreement was obtained. Among the various die geometries studied, the two-turn die with 0° round corner generates the highest and most uniform plastic strain in the workpiece.


2021 ◽  
pp. 136943322110073
Author(s):  
Erdem Selver ◽  
Gaye Kaya ◽  
Hussein Dalfi

This study aims to enhance the compressive properties of sandwich composites containing extruded polystyrene (XPS) foam core and glass or carbon face materials by using carbon/vinyl ester and glass/vinyl ester composite Z-pins. The composite pins were inserted into foam cores at two different densities (15 and 30 mm). Compression test results showed that compressive strength, modulus and loads of the sandwich composites significantly increased after using composite Z-pins. Sandwich composites with 15 mm pin densities exhibited higher compressive properties than that of 30 mm pin densities. The pin type played a critical role whilst carbon pin reinforced sandwich composites had higher compressive properties compared to glass pin reinforced sandwich composites. Finite element analysis (FE) using Abaqus software has been established in this study to verify the experimental results. Experimental and numerical results based on the capabilities of the sandwich composites to capture the mechanical behaviour and the damage failure modes were conducted and showed a good agreement between them.


2021 ◽  
pp. 136943322110499
Author(s):  
Feleb Matti ◽  
Fidelis Mashiri

This paper investigates the behaviour of square hollow section (SHS) T-joints under static axial tension for the determination of stress concentration factors (SCFs) at the hot spot locations. Five empty and corresponding concrete-filled SHS-SHS T-joint connections were tested experimentally and numerically. The experimental investigation was carried out by attaching strain gauges onto the SHS-SHS T-joint specimens. The numerical study was then conducted by developing three-dimensional finite element (FE) T-joint models using ABAQUS finite element analysis software for capturing the distribution of the SCFs at the hot spot locations. The results showed that there is a good agreement between the experimental and numerical SCFs. A series of formulae for the prediction of SCF in concrete-filled SHS T-joints under tension were proposed, and good agreement was achieved between the maximum SCFs in SHS T-joints calculated from FE T-joint models and those from the predicted formulae.


2009 ◽  
Vol 131 (4) ◽  
Author(s):  
H. F. Wang ◽  
Z. F. Sang ◽  
L. P. Xue ◽  
G. E. O. Widera

The burst pressure of cylinders with hillside nozzle is determined using both experimental and finite element analysis (FEA) approaches. Three full-scale test models with different angles of the hillside nozzle were designed and fabricated specifically for a hydrostatic test in which the cylinders were pressurized with water. 3D static nonlinear finite element simulations of the experimental models were performed to obtain the burst pressures. The burst pressure is defined as the internal pressure for which the structure approaches dimensional instability, i.e., unbounded strain for a small increment in pressure. Good agreement between the predicted and measured burst pressures shows that elastic-plastic finite element analysis is a viable option to estimate the burst pressure of the cylinders with hillside nozzles. The preliminary results also suggest that the failure location is near the longitudinal plane of the cylinder-nozzle intersection and that the burst pressure increases slightly with an increment in the angle of the hillside nozzle.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6583
Author(s):  
Anmol Aggarwal ◽  
Matthew Meier ◽  
Elias Strangas ◽  
John Agapiou

Oriented steel has higher permeability and lower losses in the direction of orientation (the rolling direction) than non-oriented steel. However, in the transverse direction, oriented steel typically has lower permeability and higher losses. The strategic use of oriented steel in a modular Permanent Magnet Synchronous Machine (PMSM) stator can improve machine performance, particularly when compared to a machine designed with non-oriented steel, by increasing both torque and efficiency. Typically, steel manufacturers provide magnetic properties only in the rolling and transverse directions. Furthermore, in modern Finite Element Analysis (FEA) software, the magnetic properties between the rolling and transverse directions are interpolated using an intrinsic mathematical model. However, this interpolation method has proven to be inaccurate; to resolve this issue, an improved model was proposed in the literature. This model requires the magnetic properties of the oriented steel in between the rolling and transverse directions. Therefore, a procedure for extracting the magnetic properties of oriented steel is required. The objective of this work is to propose a method of determining the magnetic properties of oriented steel beyond just the oriented and transverse directions. In this method, flux-injecting probes, also known as sensors, are used to inject and control the flux density in an oriented steel segmented stator in order to extract the properties of the oriented steel. These extracted properties are then used to model an oriented steel modular stator PMSM. The machine’s average torque and core losses are compared with conventional, non-modular, non-oriented steel stator PMSM, and modular, non-oriented steel stator PMSM. It is shown that both the average torque and the core loss of the oriented steel modular stator PMSM have better performance at the selected number of segments than either of the two non-oriented steel stators.


1999 ◽  
Vol 09 (03n04) ◽  
pp. 475-479
Author(s):  
TATSUYA SUZUKI

The Japanese papers, "washi", are made from the plants. Since the elements included in the washi have the informations of the raw material plants, there is potentiality of the identification of the production place by the element analysis of the washi. Three kinds of washi made of kozo, which have different habitats, were prepared. The elements in their washi were measured by the PIXE. It was confirmed that the amount of elements included in the washi depend on the habitats of their raw material plants.


2007 ◽  
Vol 558-559 ◽  
pp. 1429-1434 ◽  
Author(s):  
Roumen H. Petrov ◽  
Orlando León García ◽  
Nuria Sánchez Mouriño ◽  
Leo Kestens ◽  
Jin Ho Bae ◽  
...  

The variations of in plane Charpy toughness anisotropy as a function of the microstructure and texture of an industrial grade of API –X80 pipeline steel was studied. Standard size Charpy samples with a long axis orientated at 0, 22.5, 45, 67.5 and 90° with respect to the rolling direction of the plate were tested at different temperatures varying from -196°C to 20°C. Microstructure and texture of the plates were investigated by means of electron backscattering diffraction (EBSD), XRD and the recently developed 3D EBSD technique. The spatial grain shape orientation distribution was examined on samples which were cut from the middle thickness of an industrial rolled plate by means of 3D EBSD and following grain shape reconstruction and approximation of the grain shape with ellipsoids. It was found that the experimentally observed 3D microstructures could well be correlated to the anisotropy of the measured Charpy impact toughness of the steel for the Charpy samples. The Charpy toughness anisotropy of the plates in the transition region where both ductile and brittle fractures take place can be related to the microstructural anisotropy characterized by the grain shape orientation and the spatial distribution of the 2nd phase.


2018 ◽  
Vol 5 (4) ◽  
pp. 427-434 ◽  
Author(s):  
M.Y. Toumi ◽  
S. Murer ◽  
F. Bogard ◽  
F. Bolaers

Abstract Bearings are essential elements in the design of rotating machines. In an industrial context, bearing failure can have costly consequences. This paper presents a study of the rolling contact fatigue damage applied to thrust ball bearings. It consists in building a dynamic three-dimensional numerical model of the cyclic shift of a ball on an indented rolling surface, using finite element analysis (FEA). Assessment of the evolution in size of a surface spall as a function of loading cycles is also performed using FEM coupled with fatigue laws. Results are in good agreement with laboratory tests carried out under the same conditions using a fatigue test cell dedicated to ball bearings. This study may improve knowledge about estimating the lifetime of rolling components after onset of a spall using FEA and accounting for structural damage state. Highlights The experimental apparatus and damaged thrust ball bearing are described. We model a portion of the thrust ball bearing featuring a spherical indent. Numerical results in terms of stress field are compared to analytical results from the literature. A fatigue software is used to assess the evolution of spalling size. Good agreement is obtained between experimental test campaigns at different loads and FEA results.


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