scholarly journals ТЕПЛОИЗОЛЯЦИОННЫЙ МАТЕРИАЛ НА ОСНОВЕ ОСТАТКОВ ПИРОЛИЗА УГЛЯ И ОТХОДОВ СТЕКЛА

2021 ◽  
pp. 18-27
Author(s):  
M.V. Abrahamyan ◽  
B.V. Movsisyan ◽  
R.A. Avetyan ◽  
G.H. Torosyan
Keyword(s):  
Thermal Insulation ◽  
Foam Glass ◽  
Glass Production ◽  
Mineral Wool ◽  
Raw Material ◽  
Surface Finishing ◽  
High Porosity ◽  
Coal Pyrolysis ◽  
Gas Generator ◽  
Insulation Materials

In recent decades, materials with high thermal resistance, refractory, non-toxic, with high mechanical characteristics, durable, affordable easy-to-install thermal insulation materials are of great interest. Durability of available thermal insulating materials, for example cotton insulators is from 10 to 20 years, foam is from 7 to 10 years. During burning process of foam plastics, high-toxic material called phosgene is released. At the same time, fungus forms during the process, and it has adhesion incompatibility with cement. Mineral wool decomposes over time, turning into powder, and the installation of external thermal insulation materials in buildings requires surface finishing to protect it from direct weathering, which incurs additional costs. Recently, composite glasses, glass-crystalline materials synthesized from slag-ash wastes of rocks are in great demand. The goal of this research is to study coal and solid waste of coal pyrolysis as a raw material for the foam glass production. In this work, the chemical, phase and mineralogical composition of coal from the Magavuz deposit in the Republic of Artsakh and solid residues of its catalytic pyrolysis have been studied by the modern methods of analysis. Based on the results, a heat-insulating material has been developed, in which pyrolysis waste also plays the role of a gas generator. The selected heat treatment mode ensures the production of heat-insulating foam with high porosity, uniformly distributed in the volume, with sufficient mechanical properties.

scholarly journals PRODUCTION OF THERMAL INSULATION MATERIAL BASED ON VOLCANIC ASH DEPOSITS OF PRIMAGADANYA

2019 ◽  
Vol 10 (2) ◽  
pp. 78-91
Author(s):  
A. V Bolotin ◽  
S. M Sergeev ◽  
A. A Lunegova ◽  
E. A Kochetkova
Keyword(s):  
Thermal Insulation ◽  
Building Materials ◽  
Volcanic Ash ◽  
Mineral Wool ◽  
Raw Material ◽  
Thermal Calculation ◽  
Vapor Permeability ◽  
Insulation Material ◽  
Comparative Performance ◽  
Insulation Materials

Modern technologies are not standing still, and scientists are trying not only to invent new building materials, but also to find non-standard use of various raw materials that were previously considered unsuitable for use. Innovative technologies are actively used for modern construction of buildings, in particular, some types of new materials are used in the construction of various facilities. This is especially true in areas where it is not possible to import or use ordinary building materials for various reasons. Often, when designing a building, developers are wondering whether it is worth making the house warm during construction, and which insulation for the walls of the house is better to choose. This article addresses the question of which insulation for walls is most suitable for construction. The most common are mineral insulation, which are represented on the market today in the form of basalt slabs, fiberglass, etc. They have such advantages as low thermal conductivity, good thermal insulation and vapor permeability. The article presents a table with comparative performance characteristics of a mineral wool stone slab and a fiberglass slab. Stone or basalt wool has several advantages. It is able to withstand significant temperatures and temperature changes, the mats are easy to transport, convenient to install. In our opinion, a serious alternative to basalt in the production of thermal insulation materials is volcanic ash. One of the main features of volcanic ash are its building qualities, such as good thermal insulation and an environmentally friendly composition. Since here we are considering the possibility of producing insulation materials based on volcanic ash, we performed a thermal calculation of the enclosing structures. Also in the tables are the costs of transportation of volcanic ash from the field to the point of the proposed production of insulating material. Volcanic ash can be widely used in countries with high volcanic activity as an inexpensive raw material for the manufacture of building materials. It does not require additional processing and has a number of useful properties.

Thermophysical properties of glass-ceramic material during thermal insulation of pipelines of heating mains and utilities

2020 ◽  
Vol 11 ◽  
pp. 45-51
Author(s):  
A. S. Apkaryan ◽  
◽  
S. N. Kulkov ◽  
◽  
◽  
...  
Keyword(s):  
Ceramic Material ◽  
Heat Loss ◽  
Thermal Insulation ◽  
Glass Ceramic ◽  
Mineral Wool ◽  
Glass Ceramic Material ◽  
Organic Additives ◽  
Gas Generator ◽  
Insulation Materials ◽  
Composition Structure

It is proposed to use porous heat-insulating glass-ceramic material (SCM) in the form of segments based on glass, plasticizer, organic additives and a gas generator for thermal insulation of pipelines of heating mains and utilities. Research on the use of SCM in pipelines was carried out according to the key methodology for studying new materials: composition, structure, properties, their changes under the influence of external factors, application. The basis for determining the effectiveness of thermal insulation materials for thermal insulation of pipes was on the physical and technical characteristics of the coolant, pipes and thermal insulation materials. During the study, heat losses and thermal resistances through the insulated surface of the supply and return pipelines of heat networks were determined when installed on the surface. When calculating the heat loss through the pipe using various heat insulators, the layer thickness was assumed to be the same value. Studies have shown that when using a shell made of granular SCM, the heat loss transmitted by thermal conductivity is 1.36 times less than that of a vermiculite shell, 2.45 times than that of mineral wool segments and 2.11 times than that of brand 500 sovelite shells. The use of products made of granular glass-ceramic material (SCM) significantly reduces heat loss and the thickness of the heat-insulating layer of pipelines, and saves fuel and energy resources.

Thermal Insulation Materials With High-Porous Structure Based on the Soluble Glass and Technogenic Mineral Fillers

2018 ◽  
Vol 7 (3.2) ◽  
pp. 692
Author(s):  
Dmytro Storozhenko ◽  
Oleksandr Dryuchko ◽  
Teofil Jesionowski
Keyword(s):  
Thermal Insulation ◽  
Power Plants ◽  
Building Materials ◽  
Thermal Power ◽  
Raw Material ◽  
Thermal Engineering ◽  
Preparation Methods ◽  
Insulation Materials ◽  
Soluble Glass ◽  
Study Results

The raw material mixture from the silicon-like technogenic component the ash-removal of thermal power plants and the preparation methods of  waterproof porous heat-insulated materials wide usage for raw mass hot foaming powdered two-stage technology are developed. The development uses the polyfunctional properties of liquid glass  as a) the binder component; c) breeder; c) the speed regulator of the clamping mass hardenin. Its optimized version begins to solidify at its usual temperature from the moment its "reproduction" is soluble glass and forms a paste-shaped cake with a set of properties necessary for the next fragmentation. The proposed formulation allows compositions processing in various ways, with the formation of granular heat-insulating fillers, materials for thermal insulation in complex structures, slab and shell-like types of thermal insulation materials. The task is set, depending on the goals and features of the tasks being solved; it is possible to conduct several different methods at the final stages of their obtaining. Two stages of the recycling process determine the character and behavior of the rare-glass composite systems constituent components during heat treatment, their strong adhesion to most structural materials and the need to solve billets easy removal problem from the molding unit. Study results can be used in the field of building materials production, in particular porous artificial products, in obtaining granular insulating material and light aggregate for concrete industrial and civil construction, in thermal engineering as thermal insulation, etc.   

COMPUTATIONAL ANALYSIS OF HEAT AND MASS TRANSPORT IN CHARACTERISTIC DETAIL OF INTERIOR THERMAL INSULATION SYSTEM

2020 ◽  
Vol 7 (1) ◽  
Author(s):  
Jiří Maděra ◽  
Jan Kočí ◽  
Václav Kočí
Keyword(s):  
Computational Modeling ◽  
Thermal Insulation ◽  
System Application ◽  
Building Materials ◽  
Wood Fiber ◽  
Mineral Wool ◽  
Point Of View ◽  
Insulation Materials ◽  
Beneficial Effects ◽  
The Right

Computational modeling represents useful tool for the assessment of newly designed or refurbished building materials and structures. Especially, when complex buildings elements need to be assessed from a hygrothermal point of view, the computational modeling is the right approach with desired power and accuracy. In this paper a historical wall element is investigated using two-dimensional simulation in order to study the effect of application of several insulation materials in various scenarios. In total two insulation materials are investigated (mineral wool, wood fiber boards) that are applied in three different scenarios. All simulations are performed under real climatic load. The results of the computational simulations reveal potential weak points in system application and can provide engineers and designers with valuable recommendations and practical information. The best results were obtained for thermal insulation from mineral wool. On the other hand, an improper system application can lead to a significant devaluation of the beneficial effects on the thermal performance of the studied brick element.

A New Energy Saving Roofing Insulation Board System of Polyphenylene Foam Concrete

2012 ◽  
Vol 531-532 ◽  
pp. 421-424
Author(s):  
Dong Zhou Xia
Keyword(s):  
Energy Saving ◽  
Thermal Insulation ◽  
Foam Glass ◽  
Expanded Polystyrene ◽  
Glass Block ◽  
Engineering Practice ◽  
Foam Concrete ◽  
Insulation Materials ◽  
New Energy ◽  
Board System

In engineering practice, the most widely used roof insulation materials are expanded perlite, expanded vermiculite, extruded polystyrene board (XPS), expanded polystyrene board (EPS), foam glass block，rigid polyurethane foam insulation layer, and so on. These products have many advantages, such as light weight, high compressive strength, good integral property, convenient construction. But there are a lot of defects at the same time, such as bad fireproof performance and durability, environmental pollution, and so on. So we need an efficient roofing insulation materials to meet the growing needs of the roofing energy saving, energy saving roofing insulation board system of polyphenylene foam concrete just meet this demand, it has the characteristics of thermal insulation, lightweight and compressive resistance, waterproof and moistureproof, fire durable, and simple structure. Through the application of this new materials in practical engineering, the energy saving roofing insulation board will provide an efficient and practical material for future roof thermal insulation and energy saving.

scholarly journals Factors for Eco-Efficiency Improvement of Thermal Insulation Materials

2016 ◽  
Vol 678 ◽  
pp. 1-13 ◽  
Author(s):  
Jun Kono ◽  
Yutaka Goto ◽  
York Ostermeyer ◽  
Rolf Frischknecht ◽  
Holger Wallbaum
Keyword(s):  
Life Cycle ◽  
Physical Properties ◽  
Production Process ◽  
Environmental Impacts ◽  
Thermal Insulation ◽  
Foam Glass ◽  
Insulation Material ◽  
Contributing Factors ◽  
Insulation Materials ◽  
Thermo Physical Properties

Thermal insulation material is an important component to reduce the environmental impact of buildings through the reduction of energy consumption in the operation phase. However, the material itself has embodied environmental impacts for the value it provides. Eco-efficiency is a method that quantifies relation between the environmental performance and the created value of a product system. This study investigated contributing factors of the eco-efficiency of thermal insulation materials to support decision making of material manufacturers. For the improvement of eco-efficiency, the assessment was made in two scopes: investigating the contributing factors of impact caused at production processes; and thermal performance through thermo-physical properties. For quantifying environmental impacts, cradle-to-grave life cycle assessment (LCA) of each materials were made. The life cycle impact assessment (LCIA) indicators used were ReCiPe H/A and global warming potential (GWP100a). For the assessment of production process, the inventories of the materials were assigned to six categories: heat, chemicals, electricity, transportation, raw materials and wastes. Among the assessed materials, contribution of electricity and heat within the production process was large for foam glass which had the highest potential to improve the eco-efficiency which was by factor 1.72. The analysis on relation between thermo-physical properties and eco-efficiency based on product data of the materials highlighted the importance of density as an indicator upon development and use. Althoughdensity often gains less attention,the finding suggested the effectiveness of improving the efficiency by having lower density without compensating the performance of the materials.

scholarly journals ДОСЛІДЖЕННЯ ДИСПЕРСНОГО СКЛАДУ ПИЛУ ПРИ ВИРОБНИЦТВІ ТЕПЛОІЗОЛЯЦІЙНИХ МАТЕРІАЛІВ

World Science ◽  
2019 ◽  
Vol 1 (2(42)) ◽  
pp. 18-23
Author(s):  
Гаджиєв Едуард Назімович
Keyword(s):  
Thermal Insulation ◽  
Raw Materials ◽  
Mineral Wool ◽  
Fine Dust ◽  
Atmospheric Air ◽  
Gas Cleaning ◽  
Insulation Materials ◽  
Aspiration System ◽  
Cleaning Equipment ◽  
Selection Of

The problem of air pollution with environmentally hazardous dust with a particle size of up to 10 microns at plants for the production of thermal insulation materials is considered. The purpose of this work is to study the dispersed composition of dust in the production of insulation materials (such as mineral wool), and to determine the effectiveness of the existing gas cleaning equipment, which traps pollutants. The dispersed composition of the dust generated at the plant for the production of thermal insulation materials, and the dispersed composition of the dust collected by the dust-cleaning equipment was investigated. Experimentally and with the use of computer programs, it has been established that the efficiency of extracting fine dust from dust- cleaning equipment does not exceed 78%. It is established that the dust of mineral wool entering the aspiration system is dominated by particles with a size from 2.5 microns to 25 microns. Dust with a SiO2 content of up to 70%, which is released during unloading and transportation of raw materials (dolomite, basalt), enters the atmospheric air without purification. At the same time, particles with a size of up to 60 microns and up to 72 microns dominate in atmospheric air, respectively. The main characteristics of the dust necessary for the objective selection of dust-cleaning equipment are determined.

Modeling of Macro-Physical Parameters of Foam Glass under Exposure of Cyclic Thermal Effects

2019 ◽  
Vol 974 ◽  
pp. 464-470 ◽  
Author(s):  
S.V. Fedosov ◽  
M.O. Bakanov ◽  
S.N. Nikishov
Keyword(s):  
Heat Treatment ◽  
Raw Materials ◽  
Foam Glass ◽  
Glass Production ◽  
Raw Material ◽  
Temperature Fields ◽  
Material Surface ◽  
Heating Process ◽  
Physical Parameters ◽  
Entire Volume

The process of the raw materials mixture heat treatment in the foam glass production is of great importance in the formation of the finished product thermal characteristics. Selection of optimal temperature regimes at the stages when the process of glass particles melting is activated and thermal decomposition of the gasifier occurs is of particular importance. Otherwise, a situation when the gasifier has decomposed by mass on the layers close to the material surface at that the reaction has not been initiated at the raw materials mixture center may emerge. The problem can be solved by the uniform heating throughout the raw materials mixture entire volume. The fact that excessive heating can entail additional financial costs for manufacturers’ energy resources and as a result the cost of the material can be increased and affect its competitiveness among thermal insulation materials should be taken into account. A method for calculating temperature fields allowing to simulate the thermophysical heating process in the center of the material under study on the basis of its surface temperature indicators has been presented in the paper. Such an approach may make calculation of the rational time intervals for the raw material mixture heat treatment prior to the foaming stages and partially optimization of the production process possible.

The Comparison of Thermal Insulation Materials for a Process Pipeline

2018 ◽  
Vol 927 ◽  
pp. 176-182
Author(s):  
Polina A. Tretiakova ◽  
O.A. Stepanov ◽  
T.V. Tretyakova
Keyword(s):  
Natural Gas ◽  
Thermal Resistance ◽  
Thermal Insulation ◽  
Heat Insulation ◽  
Mineral Wool ◽  
Essential Property ◽  
Pressure Reduction ◽  
Insulation Materials ◽  
Materials Used

the article describes and compares thermal insulation materials used for heat insulation of a process pipeline transporting natural gas after its pressure reduction. The following thermal insulation materials are examined: mineral wool and cellular rubber substance. Linear thermal resistance has been chosen as the essential property of the materials.

Analysis of the Environmental Impact of Foam Glass

2016 ◽  
Vol 847 ◽  
pp. 315-320
Author(s):  
Li Juan Zhang ◽  
Xian Zheng Gong ◽  
Ying Liang Tian ◽  
Zhi Hong Wang ◽  
Feng Gao ◽  
...  
Keyword(s):  
Environmental Impact ◽  
Foam Glass ◽  
Glass Production ◽  
Weight Coefficient ◽  
Green Energy ◽  
Raw Material ◽  
Equal Weight ◽  
Environment Impact ◽  
Main Contributor ◽  
Single Indicator

Foam glass was widely used as a green energy saving material with good performances of light, thermal insulation and sound absorption. Using waste glass as raw material for foam glass production, can not only turn waste into treasure and reduce resource consumption, but also protect the environment. In this article, the foam glass which produced in Jiaxing, China was studied based on the method of life cycle assessment (LCA), and the resources, the energy consumption and the emission of pollutants at the same time were evaluated. The results show that the characterization value of GWP is the largest. The foaming stage is the main contributor which accounts for 79.7%. Similarly, the foaming stage is the major contributor to AP, POCP, EP and HTP .The characterization value of ADP is the smallest. The foaming stage and annealing stage is the main contributor to ADP which account for 43.0%, 49.7% respectively. It has been found that the foaming stage makes the most contribution to the environmental impact. AP, GWP, POCP and EP of the foaming stage are extremely prominent compared to other stages. The authors used the methods of equal weight coefficient and AHP to weight the single indicator. The results show that the environment impact caused by the foaming stage is the largest, then grinding stage and cutting stage follow behind. The environment impact caused by the transportation stage is the smallest.

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