Modeling of Macro-Physical Parameters of Foam Glass under Exposure of Cyclic Thermal Effects

2019 ◽  
Vol 974 ◽  
pp. 464-470 ◽  
Author(s):  
S.V. Fedosov ◽  
M.O. Bakanov ◽  
S.N. Nikishov

The process of the raw materials mixture heat treatment in the foam glass production is of great importance in the formation of the finished product thermal characteristics. Selection of optimal temperature regimes at the stages when the process of glass particles melting is activated and thermal decomposition of the gasifier occurs is of particular importance. Otherwise, a situation when the gasifier has decomposed by mass on the layers close to the material surface at that the reaction has not been initiated at the raw materials mixture center may emerge. The problem can be solved by the uniform heating throughout the raw materials mixture entire volume. The fact that excessive heating can entail additional financial costs for manufacturers’ energy resources and as a result the cost of the material can be increased and affect its competitiveness among thermal insulation materials should be taken into account. A method for calculating temperature fields allowing to simulate the thermophysical heating process in the center of the material under study on the basis of its surface temperature indicators has been presented in the paper. Such an approach may make calculation of the rational time intervals for the raw material mixture heat treatment prior to the foaming stages and partially optimization of the production process possible.

2018 ◽  
Vol 242 ◽  
pp. 01016 ◽  
Author(s):  
Elena A. Yatsenko ◽  
Boris M. Goltsman ◽  
Anna V. Ryabova ◽  
Victoria A. Smoliy

Modern trends in the development of Russian oil and gas infrastructure are examined. The important role of the Far East in the transportation and export of oil is revealed. The main threats in the operation of pipelines are described. The integrated protection technology of pipeline surfaces is proposed. The structure and properties of local silicate raw material – diatomite – are studied. The technology of obtaining glass enamel coating is designed to protect the internal surface of the pipe. The phase composition, microstructure and properties of the coating are compared with analogues. The technology of foam glass production is designed to protect the external surface of the pipe. The foaming processes are studied; the properties and structure of the material are examined. The optimum ratio of raw materials is revealed. Recommendations on the application of the developed technology for integrated pipeline protection are given.


2019 ◽  
Vol 974 ◽  
pp. 356-361
Author(s):  
O.V. Kuznetsova ◽  
N.D. Yatsenko ◽  
A.I. Subbotin ◽  
M.Yu. Klimenko

The modern building materials market places high demands on heat-insulating and heat-insulating structural materials. In this connection, the issues of developing high-quality building materials obtained on the resource-saving technologies basis allowing to solve two interrelated problems are topical. The first problem is the industrial waste generated and existing stocks disposal. The second is associated with a decrease in the traditional raw materials deficit [1]. These problems solution, combining rational technological solutions, is based on the scientific research achievements in this area, in particular in the foam glass production. The priority scientific research areas in the foam glass materials production are the developments related to the study, the new raw materials use and the production of foam glass mixture compositions on their basis, which provide, along with the necessary performance properties, high environmental safety requirements [2, 3].


2016 ◽  
Vol 690 ◽  
pp. 109-113 ◽  
Author(s):  
Sutthima Sriprasertsuk ◽  
Phatthiya Suwannason ◽  
Wanna T. Saengchantara

This work investigated the recycling of fly ash waste and cullet as the raw materials for lightweight bodies produced by heat treatment and using sodium silicate as the binder. Borax was mixed with fly ash and cullet, and put into the block in dimension 10x10x2 cm3. The lightweight materials thus produced were then sintered at temperature of 800 °C. Density, compressive strength and thermal conductivity were determined. Borax showed a positive sintering effect on the porosity of lightweight material during the heat process. The compressive strength of lightweight material diminished with the reduction of density and thermal conductivity. Lightweight material manufactured with borax showed the lower density and thermal conductivity accompanied by the higher compressive strength. The test results indicated that using fly ash and cullet as the raw material with borax could obtain the lightweight material, thus enhancing the possibility of its reuse in a sustainable way.


2020 ◽  
Vol 222 ◽  
pp. 03005
Author(s):  
M.M. Rakhmanova ◽  
A.F. Demirova ◽  
M.E. Akhmedov ◽  
Z.A. Abdulkhalikov ◽  
T.N. Daudova

The article is dedicated to improving the quality of apple puree with xylitol for dietetic nutrition due to the development and implementation of a new technological process. This is microwave boiling of apples, rather than traditional steaming using saturated steam before chopping, with the development of a device for its implementation and multilevel high-temperature sterilization modes with prebake of apple puree in glass jars in microwave EMF. The analysis of research and technical data proved that pre-heat treatment of apples with saturated steam and traditional sterilization modes have a considerable duration, which impairs the finished products quality and has an adverse effect on the nutrient composition of the raw material during processing. Substituting the traditional method of pre-heat treatment of apples for their short-time processing in microwave EMF reduces the process by more than twice, which, in turn, contributes to an increased preservation of the nutrient composition of apples, while enhancing the yield of apple puree. For the implementation of microwave processing method of raw materials, a new design of the device for electromagnetic treatment of plant roughage has been developed, providing a uniform and more intensive heat treatment of raw materials in a continuous flow. Rapid multilevel high-temperature sterilization modes with the application of apple puree in glass jars in microwave EMF, liquid high-temperature heat devices and an autoclave basket, providing the opportunity for thermal sterilization of the product without creating reverse pressure in the machine, generally contribute to reducing heat costs and increasing the nutritional value.


2017 ◽  
Vol 9 (4) ◽  
pp. 419-423 ◽  
Author(s):  
Ramunė Žurauskienė ◽  
Marina Valentukevičienė ◽  
Raminta Žurauskaitė

Inorganic material – granulated foam-glass produced from glass breakage in small porous granule shape. Foam-glass is gotten by connecting thoroughly grounded glass with foamers, later this composition is heated in the furnace in especially high temperature and is turned into various diameter greyish granules. Granulated foam-glass is a unique ecological material of which inner structure pores are arranged in such a way that air is trapped inside. Foam-glass production technology is one of the most advanced since the product is made from secondary raw materials, not leaving any third row waste. From granule surface images it can be seen that granule surface has pores and voids, some of these pores are closed, others are connected with granule’s inner pores, all pore walls are smooth, and the wall material is vitrified. Pores and voids are arranged chaotically in smaller granules, bigger granules inner space structure is tidy, bigger part is occupied by correctly arranged bigger pores and space between them is filled with smaller pores. Granules are composed of amorphous phase, in mineralogical composition can emit one material cristobalite. In the work were researched two fraction granules: 0/2 and 2/4 as well as determined 0/4 fraction granular-metric composition. Researched and determined main physical granule properties and properties related to water effect to the material, shown in micro-structural granule surface and inner structure images. According to explored properties it can be noted that granules can be adapted in water cleaning technologies.


2020 ◽  
pp. 56-63
Author(s):  
ALEKSEI A. ZAVALIY ALEKSEI A. ◽  
◽  
LYUDMILA A. LAGO LYUDMILA A. ◽  
ALEKSANDR S. RYBALKO ALEKSANDR S.

The fi rst-order model of chemical kinetics was applied for an analytical description of the destruction of vitamin C content during the infrared (IR) drying of plant materials. In this model, the authors used the Arrhenius equation to describe the temperature infl uence on the speed of the simulated processes. The coeffi cients of the model were determined by the xperimental data for IR drying of raspberries and sliced apples. The authors found the relationship between the temperature of raw materials, the time of heat exposure and destruction of vitamin C in fruit and berries during IR drying. The study determined the requirements for maximum preservation of the native properties of raw materials during their drying in a multilevel drying machine. They include minimizing the contact of the raw material surface with an oxidizing environment; carrying out drying at a minimum temperature irregularity of raw materials and over a short time at the maximum permissible temperatures of raw materials under atmospheric pressure in the drier unit.


Author(s):  
С.В. ЗВЕРЕВ ◽  
В.А. ЗУБЦОВ

Проведены исследования процесса термообработки семян льна для снижения их влажности. Эксперименты проводили на лабораторной установке путем нагрева сырья в потоке инфракрасного (ИК) излучения – микронизации. Получена зависимость текущего влагосодержания от температуры зерна и исходной влажности. Установлена ее инвариантность к режимам нагрева. Предложена математическая модель изменения влагосодержания от температуры семян и исходной влажности. Для разработки модели влагопотери использованы зависимости, описывающие изменение температуры и влажности от времени в процессе нагрева, полученные А.В. Лыковым и его учениками. Обоснованы рациональные технологические режимы получения стабилизированных семян льна с минимальной активностью окислительных ферментов, улучшенными органолептическими свойствами и повышенным объемом. Разработанный способ включает очистку семян льна от примесей, пропаривание водяным паром, термическую обработку методом ИК-облучения и охлаждение до комнатной температуры. Researches of process of heat treatment of seeds of flax for decrease in their humidity are carried out. Experiments were carried out at the laboratory facility by heating the raw material in the flow of infrared (IR) radiation – micronization. The experimental dependences of seed temperature and humidity on the heating time under different modes of infrared heat treatment are obtained. The dependence of the current moisture content on the grain temperature and initial humidity is obtained and its invariance to the heating regimes is established. The proposed mathematical model the change of moisture content from the temperature of the seeds and initial moisture content. To develop the model of moisture loss used dependences describing the change in temperature and humidity from time to time in the heating process, obtained A.V. Lykov and his students. Rational technological regimes of obtaining stabilized flax seeds with minimal activity of oxidative enzymes improved organoleptic properties and increased volume are explain. The developed method consists of cleaning flax seed from impurities, steaming by water vapor, heat treatment by IR irradiation, and cooling to room temperature.


2008 ◽  
Vol 4 (1) ◽  
pp. 211-231 ◽  
Author(s):  
Lucia Saguí

Scientific research and a series of important archaeological discoveries in recent years have opened up new perspectives on the study of ancient glass. Glass production seems to have been organised on a hierarchical basis. The primary workshops, mainly concentrated on the Syro-Palestinian coast, prepared the raw material by fusing sand from the river Belus with natron from Egypt. The product was then sent in blocks to all secondary workshops, the organisation of which was less elaborate. Here work was limited to re-fusing material that had already been worked. The widespread commercial movement of raw glass from East to West seems to have only come to a halt in the 9th c., when the export of natron from Egypt stopped. Consequently, a different flux was used, which was incompatible with the oriental sand. The adoption of local raw materials in the place of natron meant that the management of the entire production cycle became gradually autonomous, at different speeds and in different ways, during the course of the Middle Ages.


2016 ◽  
Vol 847 ◽  
pp. 315-320
Author(s):  
Li Juan Zhang ◽  
Xian Zheng Gong ◽  
Ying Liang Tian ◽  
Zhi Hong Wang ◽  
Feng Gao ◽  
...  

Foam glass was widely used as a green energy saving material with good performances of light, thermal insulation and sound absorption. Using waste glass as raw material for foam glass production, can not only turn waste into treasure and reduce resource consumption, but also protect the environment. In this article, the foam glass which produced in Jiaxing, China was studied based on the method of life cycle assessment (LCA), and the resources, the energy consumption and the emission of pollutants at the same time were evaluated. The results show that the characterization value of GWP is the largest. The foaming stage is the main contributor which accounts for 79.7%. Similarly, the foaming stage is the major contributor to AP, POCP, EP and HTP .The characterization value of ADP is the smallest. The foaming stage and annealing stage is the main contributor to ADP which account for 43.0%, 49.7% respectively. It has been found that the foaming stage makes the most contribution to the environmental impact. AP, GWP, POCP and EP of the foaming stage are extremely prominent compared to other stages. The authors used the methods of equal weight coefficient and AHP to weight the single indicator. The results show that the environment impact caused by the foaming stage is the largest, then grinding stage and cutting stage follow behind. The environment impact caused by the transportation stage is the smallest.


2013 ◽  
Vol 594-595 ◽  
pp. 740-744
Author(s):  
Hidayu Jamil Noorina ◽  
W.H. Xian ◽  
W.M. Arif ◽  
Che Pa Faizul ◽  
Mohd Zaki Ruhiyuddin

This study is to determine the properties and characterization of silicon carbide via grinding and heat treatment process. In this study, the raw materials used were waste glass and graphite powder. Silicon carbide was produced by milling and mixing waste glass and graphite powder in different grinding mills; planetary mill and ring mill. The samples were then heat treated at 700 °C for 1 hour soaking time. Two types of characterization procedures were completed to determine the properties and microstructure of silicon carbide. Formation of silicon carbide was only formed through grinding by planetary mill but not ring mill. This may due to the grinding mechanism of both mills. Due to the simple and low cost of raw material to form silicon carbide, silicon carbide has high potential to be one of the commercialized products. It has the potential in reducing waste and improves the environment quality.


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